skip this section if you are not upgrading...
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CandCNC
OVERVIEW: DTHCII to DTHC IV UPGRADEIn the following pages you will:
Open the Bladerunner Enclosure and unplug some cables and remove theDTHC/DTHCII (UBOB ) Sub-Assembly
Put in the new DTHC IV or DTHC IV Ether-Cut sub assemblyReconnect one ribbon cable (AXIS I/O) and the wires to the Table I/OMount the new Sub-Assembly module to the enclosureMake the physical connections (cables) to the devicesProceed to the connection of the software install/update using the Master
Installer .Add the 4 port hub and the in the case of the Ether-Cut setup the Ethernet
port on the PC and test communicationsOpen your old MACH Profile and retrieve the Motor Tuning (Steps per Unit,
Velocity and Acceleration for each axis. Write them down.Open the new DTHCIV or Ether-Cut profile (ICON) and put in the motor
tuning using the MACH Config menuUse the DTHCIV Manual to setup and tune the DTHC IV response and Motor
Tuning.
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DTHC/DTHCII to DTHCIV UPGRADE
SKIP THIS SECTION IF YOU ARE NOT UPGRADING
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The following 12 pages are an addendum to the
DTHCIV Setup and Config Manual. This addendum is
to be used in conjunction with that manual to do a field
upgrade of the Bladerunner AIO Controller
Page:A1
CandCNC
FOR USERS THAT HAVE PURCHASED THE DTHCII TO DTHC IV UPGRADE
The frontpanel serial cable (RS232) 4 wide cable from the UBOB to the front panel is nolonger used.
DB9 RS232 serial port is no longer used
1. The upgrade to the DTHCIV consists of a sub-chassis swap rather than a module orcard level swap. This is done because the UBOB card has to be modified and setupdifferently. The Table I/O card is positioned differently to allow clearance for other cardsabove it and to allow the AC lines to the relays to reach.2. The swap is straight forward with most cables being in the same place.
Power Supply information is no longer displayed on the screen.3. . All backside communication is via theC3BUS RS485. The new DTHC IV sub-assembly comes with an RS485 input connectoron the front plate4. Once the hardware is swapped make sure MACH3 is updated to version 3.043.067or later. Never go DOWN in revision numbers. The proper revision number is in ourinstaller CD and our Manuals Page on the CandCNC website.5 The on the CD or from the website has choices for installingeither the DTHC IV (parallel port) and the Ether-Cut (Ethernet port) installer. Select theInstall menu item for what you have: Either the DTHC IV or the ETHER-CUT but NOTBOTH!6. The DTHC IV WILL NOT WORK without the C3BUS RS485 4 Port Hub installed andworking. If you already have the C3BUS 4 port Hub (aka USB to RS485 4 port hub)installed from a previous setup go ahead and run the
Master Installer # .exe
USB485 4 Port Hub installer. Itwill update drivers you need and you will have updated firmware available in theUSB_HUB4 folder on your C drive.
QUICK START NOTES for DTHCII
to DTHC IV UPGRADES
DTHC/ DTHCII to DTHCIV and Ether-Cut UPGRADE CHECKLIST¨ With the BladeRunner disconnected from power, Open the Front cover andbeing careful not to unplug front panel cables set it out of the way so you canaccess the UBOB sub-assembly module.
On your older module make note of the connections to the Table I/O module.You will find wiring locations for the older and the new REV 10/12 Table I/O card.The existing inputs for homes, limits and the AUX relay OUTPUTS will be moved tothe new sub assembly. If your wires are not color coded label each pair withmasking tape (i.e. XHome, Yhome, etc) Because the DTHC IV no longer uses theTHC UP and THC DOWN and the THC ON inputs to MACH the MACH Profile isdifferent . DO not try to run the DTHC IV or the ETHER-CUT products from anolder MP3000 or Bladerunner profile...It will not work correctly
Unplug the 25 pin Axis I/O cable from the UBOB card. It is the cable that runsback to the G251-4 motor interface card (connects to the MTA150 in largerPlazpaks and Bladerunner Servo systems). Do not pull on the ribbon cabledirectly. Work the connector back and forth in the header while pulling up to freethe cable from the PC Board header. Label the ribbon cable with a marker as“Axis I/O”
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Page:A2
CandCNC
DTHC/ DTHCII to DTHCIV and Ether-Cut UPGRADE CHECKLIST
Remove the 6 front panel screws that hold the Sub-Assembly module in place
and remove the module from the enclosure and set it aside.
Mount the new module into the enclosure using the 6 self-tapping screws. Do
not over tighten.
You may need to unmount the ESS module from the sub assembly to access
the terminals on the Table I/O. To do so, remove the two front panel screws onthe ESS module and pull the ESS out of the way (IF YOU DISCONNECT THECABLES TO THE ESS USE THE CABLE CONNECTION DIAGRAM IN THISSECTION TO PROPERLY RECONNECT You can possibly damage the ESS if youconnect the cables incorrectly)
Make the cable connections from the control PC and any external modules to
your new DTHC IV or Ether-Cut system and run the Master Installer application.Use the DTHC IV Setup and Config manual to install and test the C3 Bus 4 portHub, the computer Ethernet communications port and to do the setup andcalibration of the DTHC IV.
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Carefully disconnect the DC power to the UBOB card. Note the wire colors .
Most newer UBOB cards only have one DC INPUT (12VDC). If you have an olderBladeRunner that has both 12 and 5V cables running to the inputs you will notreconnect the 5 V side. Clip the exposed wire on the 5V side and insulate them
from touching each other or anything in the inside of the enclosu On most
UBOB cards the 12v input are removable screw terminals that plug onto tovertical posts. If you have that type on your old UBOB simply pull up on the screwterminals and it will unplug
re.
DTHC/DTHCII to DTHCIV UPGRADE
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Page:A3
CandCNC
T17
K3
NO
NO
LIMIT
S
J4
K3
EPO
K4
ZHome
AUX3
AUX4
BHOME
C&CNC
AUX1
AHome
Com
1
K4
C2
AR
CO
K
TABLEI/O
DANGER!
C6
Com2
AUX2
T19
C3
REV6
Xhome
C8
YHome
R2
K3
K4
LIMITS
K5
D3
C1
R1
C4
J33
D15
ARCOK10
J18
AUX0UP
T14
T15
C5
D2
DANGER!
D9
J5
1
PLUG
J2
14
13
25
DOWN
C9
C7
YH
ome
J1
J6
J7
J8
J9
J10
J11
T20
T21
UP
AU
X0
AH
ome
ZH
ome
Xhom
e
C11
C13C
12
J12
J13
T2T3T4
T5
T6T7
C14
T16
6
T8 T18
1
QU
AD
RE
LAY
C10
T9
T10
T11
T12
T13
To “A” Socket HOTterminal
To “B” Socket HOTterminal
Hot Feed
To AUX line INPUTHot side
The Following overlays are for connecting up the Aux relays on differentrevision levels of the Table I/O. You should identify the connections BYLOCATION since the wire colors may vary and the direction they travel willbe different. Label the wires prior to removal. MAKE SURE YOU HAVETHE AUX POWER CORD THAT SUPPLIES AC TO THE AUX RELAYS (AUXline INPUT ) UNPLUGGED (DISCONNECTED)
REV 8 and older
OLDER TABLE I/O FOUND IN SOME BLADERUNNERS
DTHC/DTHCII to DTHCIV UPGRADE
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Page:A4
CandCNC
T16
K3
NO
OK
DOWN
J14N
O
T14 T12
6
T13
LIMITSHOLD
J4
K3
EPO
T15
K4
C&
CN
C
MH
21
CO
M
K3D11
AR
C
TAB
LEI/O
DA
NG
ER
!
Com2
UP
RE
V10
R1
K3
K4
D3
R2
QU
AD
DA
NG
ER
!10
T10
D2
DANGER!
RE
LAY
ToUB
OB
1
J2
T5
T11
YHome
T2
T6
T19
T9
T21
T20
T18
T17AHome ZHome Xhome
K3O
UT
T3
T7
K4
K4
J17
D10
InsideRow
CO
MM
ON
20A240VMAX
XhomeYhomeZHomeAHome
D12
J1
J3
1 5
FT-01PWRIN
++
FT-01
T16
K3
NOJ11
DO
WN
NO
T14 T12
6
T13
LIMIT
S
J4
K3
EPO
C3
T15
K4
ZHome
AUX3
AUX4
BHOME
C&CNC
AUX1
1
AHome
CO
M
K3 K4P
anel
C1
AR
C
D17
TABLEI/O
DANGER!
Com2
AUX2
J12
K
REV8
XhomeYHome
D8
K
K3
K4
LIMITS
D3
K3Panel
QU
AD
+
J7
J6A
RC
J18
AUX0UP
J13
T10
D2
DANGER!
RE
LAY
J5
1
J2
DOWN
K
D18
T5
K
T11
YH
ome
T2
T6
T19
T9
T21
T20
T18
J33
T17
K
D11
K
AH
ome
ZH
ome
Xhom
e
OK
D16
K
T4
T8
J1
J8
J10
T3
T7
J9
K4
K4
D7
D15
K K
D6
K
C12
D5
C9
K
D4
OK
UP
C4
(PORT2]
To “A” Socket HOTterminal
To “A” Socket HOTterminal
To “B” Socket HOTterminal
To “B” Socket HOTterminal
Hot Feed
Hot Feed
To AUX line INPUTHot side
To AUX line INPUTHot side
REV 10 and later
REV 9
DTHC/DTHCII to DTHCIV UPGRADE
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Page:A5
CandCNC
FR
ON
T V
IEW
UB
OB
III
Tech
no
log
y™
Ca
nd
CN
C
CP
PW
R
RS485
To HUB
C3
BU
S
Ele
ctr
on
ic C
on
tro
ls f
or
CN
CD
TH
C IV
Dig
ital
Tor
ch H
eig
ht
To
PW
M
Mo
du
le
ET
HE
R-C
UT
Eth
ern
et
Eth
ern
et
Status
Status
To
PC
To
PC
Push
Active
ZSteps
ARC OK
HOLD
TES
T
DTHC ON
SE
NS
OR
IN
PU
T
DTHC/DTHCII to DTHCIV UPGRADE
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Page:A6
CandCNC
FR
ON
T V
IEW
UB
OB
III
Tech
no
log
y™
Po
rt1 IN
PU
TP
ort
1 IN
PU
T
Ca
nd
CN
C
To
PC
To
PC
CP
PW
R
RS485
To HUB
C3
BU
S
Ele
ctr
on
ic C
on
tro
ls f
or
CN
C
DT
HC
IV D
igit
al T
orch
Hei
ght
To
PW
M
Mo
du
le
Push
Active
ZSteps
ARC OK
HOLD
TES
T
DTHC ON
SE
NS
OR
IN
PU
T
DTHC/DTHCII to DTHCIV UPGRADE
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Page:A7
CandCNC
RE
G1
RE
V15
B
1
+12
1
2
SIP2
AX
IS
CP
+5
1
+
+R8
Ser
ialto
FP
5
J11
3
SIP
3
C4J3
2
SK
T
1
Def
ault
6
1
14
1
AXIS
J56
EX
PA
NS
ION
+5
UB
OB
IIIP
PO
RT
1
TAB
LEI/O
J29
DT
HC
PO
WE
R
SIP1
DT
HC
R7
Q9
J4
26
J6
DIR
OP
TIO
NZA
XIS
1 1
U7
J53
D17
OP
TIO
NS
PC
SE
RIA
L
4
J5
GND
SIP
4
GND
J12
2
DTHCIV
J63
PO
RT
2J6
5
EPOB-PASS
+10F
LT
DT
HC
1
Can
dCN
C
3
AUXOUT
+
3+
41
PORT2
1615
2
1
I/O
+
J7
TAB
LEI/O
+12
3
J66
1
1
J9
J13
NO
RM
26
2627
RE
V
J15
I/O
42
2
1
D2
C
D20
IV
K
II
SELECT
5thA
XIS
OP
TIO
NS
5
6
ST
EP
DIR
3
X
Y
DT
HC
J68 S
ELE
CT
D16
BP
ort
2428
4
J67
Q53
L1
1
C60
RV
1
MUX
1
1
T1
C59
1
Y
II
IVDT
HC
J8
DT
HC
3
4/14
X B
1
2
I/O5 3
DT
HC
II
2
AX
IS
REV15BUBOBIII
I/OJ1
Q3
++12
RE
V1
5B
DT
HC
IV
C
AR
D
UB
OB
III
+ D
TH
C I
V +
ES
S
ES
S C
AR
D
UB
OB
III
TO
P V
IEW
DTHC/DTHCII to DTHCIV UPGRADEMODULE/CARD LOCATION
AD
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Page:A9
5V
OUT12V
IN
CandCNC
RE
G1
RE
V15
B
1
+12
1
2
SIP2
AX
IS
CP
+5
1
+
+R8
Ser
ialto
FP
5
J11
3
SIP
3
C4J3
2
SK
T
1
Def
ault
6
1
14
1
AXIS
J56
EX
PA
NS
ION
+5
UB
OB
IIIP
PO
RT
1
TAB
LEI/O
J29
DT
HC
PO
WE
R
SIP1
DT
HC
R7
Q9
J4
26
J6
DIR
OP
TIO
NZA
XIS
1 1
U7
J53
D17
OP
TIO
NS
PC
SE
RIA
L
4
J5
GND
SIP
4
GND
J12
2
DTHCIV
J63
PO
RT
2J6
5
EPOB-PASS
+10F
LT
DT
HC
1
Can
dCN
C
3
AUXOUT
+
3+
41
PORT2
1615
2
1
I/O
+
J7
TAB
LEI/O
+12
3
J66
1
1
J9
J13
NO
RM
26
2627
RE
VJ15
I/O
42
2
1
D2
C
D20
IV
KII
SELECT
5thA
XIS
OP
TIO
NS
5
6
ST
EP
DIR
3
X
Y
DT
HC
J68 S
ELE
CT
D16
BP
ort
2428
4
J67
Q53
L1
1
C60
RV
1
MUX
1
1
T1
C59
1
Y
II
IVDT
HC
J8
DT
HC
3
4/14
X B
1
2
I/O5 3
DT
HC
II
2
AX
IS
REV15BUBOBIII
I/O
J1
Q3
++12
RE
V1
5B
UB
OB
III
C
AR
D
CA
BLE
CO
NN
EC
TIO
N D
ETA
ILS
NO
TE
The E
SS
card
is n
orm
ally
mounte
d d
irectly
above the U
BO
B c
ard
. It is
show
n h
ere
rem
oved a
nd
moved to the s
ide s
o c
able
runs c
an b
e s
how
n. U
se
the C
olo
r codes o
f th
e c
onnecto
rs o
n e
ach e
nd a
nd the
cable
nam
es to p
roperly c
onnect th
e c
ard
s in the E
ther-
Cut sub a
ssem
bly
,T
he E
ther-
Cut sub a
ssem
bly
is
ship
ped w
ith a
ll card
s c
onnecte
d a
s a
unit a
nd teste
d.
TA
BL
E I
/O
PO
RT
1
AX
IS I
/O
DT
HC
IV
C
AR
D
ES
S C
AR
D
SE
E N
EX
T P
AG
E F
OR
CA
BL
E C
ON
NE
CT
ION
S F
OR
PO
RT
1,
TA
BL
E I
/O
RS
48
5J
ac
k t
oD
TH
C I
V
PO
RT
2C
ab
le
DTHC/DTHCII to DTHCIV UPGRADERIBBON CABLE CONNECTIONS (1)
IFY
OU
DO
NO
TH
AV
ET
HE
ET
HE
R-C
UT
MO
DE
Lyou w
ill n
ot have the E
SS
Cqard
and ther
DB
25
connecto
r on the fro
nt is
connecte
d to the P
OR
T1
header.
Therw
is n
oP
OR
T2 c
able
.A
ll oth
er
connections a
re the s
am
e
AD
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Page:A10
CandCNC
RE
G1
RE
V15
B
1
+12
1
2
SIP2
AX
IS
CP
+5
1
+
+R8
Ser
ialto
FP
5
J11
3
SIP
3
C4J3
2
SK
T
1
Def
ault
6
1
14
1
AXIS
J56
EX
PA
NS
ION
+5
UB
OB
IIIP
PO
RT
1
TAB
LEI/O
J29
DT
HC
PO
WE
R
SIP1
DT
HC
R7
Q9
J4
26
J6
DIR
OP
TIO
NZA
XIS
1 1
U7
J53
D17
OP
TIO
NS
PC
SE
RIA
L
4
J5
GND
SIP
4
GND
J12
2
DTHCIVJ6
3P
OR
T2
J65
EPOB-PASS
+10F
LT
DT
HC
1
Can
dCN
C
3
AUXOUT
+
3+
41
PORT2
1615
2
1
I/O
+
J7
TAB
LEI/O
+12
3
J66
1
1
J9
J13
NO
RM
26
2627
RE
V
J15
I/O
42
2
1
D2
C
D20
IV
K
II
SELECT
5thA
XIS
OP
TIO
NS
5
6
ST
EP
DIR
3
X
Y
DT
HC
J68 S
ELE
CT
D16
BP
ort
2428
4
J67
Q53
L1
1
C60
RV
1
MUX
1
1
T1
C59
1
Y
II
IVDT
HC
J8
DT
HC
3
4/14
X B
1
2
I/O5 3
DT
HC
II
2
AX
IS
REV15BUBOBIII
I/O
J1
Q3
++12
RE
V1
5B
UB
OB
III
C
AR
D
DT
HC
IV
C
AR
D
TA
BL
E I
/O C
AR
D
ES
S C
AR
D
SE
E P
RE
VIO
US
PA
GE
FO
R C
AB
LE
CO
NN
EC
TIO
NS
FO
RP
OR
T 2
, R
S4
85
, a
nd
DT
HC
IIV
to
UB
OB
IMP
OR
TA
NT
The
AX
IS I/O
cable
is N
OT
show
n. It is
connecte
d in the B
ladeR
unner
to the G
251-4
Driver
sub-a
ssem
bly
. In the P
lazpak s
yste
ms
the
AX
IS I/O
is c
onnecte
d to the M
TA
150 c
ard
.
DTHC/DTHCII to DTHCIV UPGRADERIBBON CABLE CONNECTIONS (2)
IFY
OU
DO
NO
TH
AV
ET
HE
ET
HE
R-C
UT
MO
DE
Lyou w
ill n
ot have the E
SS
Cqard
and ther
DB
25
connecto
r on the fro
nt is
connecte
d to the P
OR
T1
header.
Therw
is n
oP
OR
T2 c
able
.A
ll oth
er
connections a
re the s
am
e
AD
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Page:A11
12V
IN
5V
DC
+ -
CandCNC
RE
G1
RE
V15
B
1
+12
1
2
SIP2
AX
IS
CP
+5
1
+
+R8
Ser
ialto
FP
5
J11
3
SIP
3
C4J3
2
SK
T
1
Def
ault
6
1
14
1
AXIS
J56
EX
PA
NS
ION
+5
UB
OB
IIIP
PO
RT
1
TAB
LEI/O
J29
DT
HC
PO
WE
R
SIP1
DT
HC
R7
Q9
J4
26
J6
DIR
OP
TIO
NZA
XIS
1 1
U7
J53
D17
OP
TIO
NS
PC
SE
RIA
L
4
J5
GND
SIP
4
GND
J12
2
DTHCIVJ6
3P
OR
T2
J65
EPOB-PASS
+10F
LT
DT
HC
1
Can
dCN
C
3
AUXOUT
+
3+
41
PORT2
1615
2
1
I/O
+
J7
TAB
LEI/O
+12
3
J66
1
1
J9
J13
NO
RM
26
2627
RE
V
J15
I/O
42
2
1
D2
C
D20
IV
K
II
SELECT
5thA
XIS
OP
TIO
NS
5
6
ST
EP
DIR
3
X
Y
DT
HC
J68 S
ELE
CT
D16
BP
ort
2428
4
J67
Q53
L1
1
C60
RV
1
MUX
1
1
T1
C59
1
Y
II
IVDT
HC
J8
DT
HC
3
4/14
X B
1
2
I/O5 3
DT
HC
II
2
AX
IS
REV15BUBOBIII
I/O
J1
Q3
++12
RE
V1
5B
UB
OB
III
C
AR
D
DT
HC
IV
C
AR
D
TA
BL
E I
/O C
AR
D
SE
E P
RE
VIO
US
PA
GE
FO
R C
AB
LE
CO
NN
EC
TIO
NS
FO
RP
OR
T 2
, R
S4
85
, a
nd
DT
HC
IIV
to
UB
OB
IMP
OR
TA
NT
The
AX
IS I/O
cable
is N
OT
show
n. It is
connecte
d in the B
ladeR
unner
to the G
251-4
Driver
sub-a
ssem
bly
. In the P
lazpak s
yste
ms
the
AX
IS I/O
is c
onnecte
d to the M
TA
150 c
ard
.
DTHC/DTHCII to DTHCIV UPGRADERIBBON CABLE CONNECTIONS (3)
IFY
OU
DO
NO
TH
AV
ET
HE
ET
HE
R-C
UT
MO
DE
Lyou w
ill n
ot have the E
SS
Cqard
and ther
DB
25
connecto
r on the fro
nt is
connecte
d to the P
OR
T1
header.
Therw
is n
oP
OR
T2 c
able
.A
ll oth
er
connections a
re the s
am
e
DTHC IV UPGRADE
Parallel Port Version
Parallel Port version.The DB25 Male
Connectoris connected to the
PORT 1 header and issecured in the front
panel of the UBOB Sub-
Assembly.
AD
DE
ND
UM
Page:A12
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