safety module [compair] (1)
Post on 04-Apr-2018
225 Views
Preview:
TRANSCRIPT
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 1/66
Compressed Air Safety
Global Service Training
Compressed Air Safety Training Module
Tristan Blanchard October 2007
Issue 2
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 2/66
Compressed Air Safety
Featuring….. MR T. (Guess Who !! )
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 3/66
Compressed Air Safety
Compressed Air Safety
The Following Presentation is a Guide to Your Safety !!
You are obliged by law to understand and adhere to national andlocal safety legislation and regulations.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 4/66
Compressed Air Safety
CAUTION:
Work on a compressor unit must only be carried out by
authorized service personnel who are fully trained andcompetent in:
Safety First !!!
1. The Compressor
2. The Compressed Air System
3. The Electrical System
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 5/66
Compressed Air Safety
Hot Surfaces
Compressors can operate at temperatures
in excess of 200°C !!!
Beware of HOT Surfaces
Beware of HOT Oil
Beware of HOT Cooling Water
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 6/66
Compressed Air Safety
1. Pneumatic Safety
2. Electrical Safety
3. Safety Attire
4. Safe Working Practice
5. Site Safety Rules
6. General Safety
7. Read and Understand All Warning Labels
8. Chemical Safety
Let’s look at each individually….
Compressed Air Safety
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 7/66
Compressed Air Safety
1. Isolate Compressor From System
2. Depressurize Compressor and Pipe Work
3. Check Compressor Pressure Gauge
1 Pneumatic Safety
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 8/66
Compressed Air Safety
1 Pneumatic Safety
1. Isolate Compressor From System
It is advisable to use an Isolation Notice so people areaware that work is being carried out.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 9/66
Compressed Air Safety
1 Pneumatic Safety
2. Depressurize Compressor and Pipe Work
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 10/66
Compressed Air Safety
1 Pneumatic Safety
3. Check that compressor pressure gaugereads zero
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 11/66
Compressed Air Safety
Beware !!!
Air Exhausting to Atmosphere can be Dangerous….
Direct Discharge Air Away from the Unit & Operator
Clear Area of any Flying Hazards Before Discharge
Use Hearing Protection During Any Depressurization
Follow All Site / Local Regulations
1 Pneumatic Safety
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 12/66
Compressed Air Safety
2 Electrical Safety
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 13/66
Compressed Air Safety
2 Electrical Safety
1. Isolate From Main Supply
2. Remove Fuses
3. Lock Out
4. Test For Incoming Power
Only when absolutely necessary should any testing be
performed with the power on. Use extreme care !
Never work on a powered or running unit alone!
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 14/66
Compressed Air Safety
2 Electrical Safety
Isolate from Main Supply
Isolate the compressor unit fromthe main power supply.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 15/66
Compressed Air Safety
2 Electrical Safety Remove Fuses
As an extra safety measure,
remove fuses from the power supply to the compressor
(and keep safely in your pocket).
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 16/66
Compressed Air Safety
2 Electrical Safety Lock Out….
Isolate the compressor’s power
supply at the main board.
Cover and lock the isolation box
to prevent someone inadvertently
switching supply back on whilst
work is in progress or the unit is
unsafe to use.
It is advisable to use an Isolation Notice so people areaware that work is being carried out.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 17/66
Compressed Air Safety
2 Electrical Safety
Test for Incoming Power….
Double check that the main supply
terminals to the machine are not livebefore proceeding with any work.
You may be 100% sure that supply has
been isolated, but mistakes can occur
from time to time. Get into the habit of double checking that the machine is
safe to work on as high voltages can
kill. It’s not worth the risk !!!
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 18/66
Compressed Air Safety
3 Safety Attire
Safety Footwear
Gloves
Hard Hat
Ear Defenders
Safety Glasses
Coveralls
Reflective Vest / Jacket
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 19/66
Compressed Air Safety
3 Safety Attire
It is recommended that protectivefootwear is worn at all times to protecttoes / feet from falling objects
Protective Footwear
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 20/66
Compressed Air Safety
3 Safety Attire
It is recommended that protectivegloves / latex gloves (whereappropriate) are worn at all times to
protect hands from injury / infections
Gloves
Hand Protection
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 21/66
Compressed Air Safety
3 Safety Attire
It is recommended that hard hats /bump hats are worn at all times toprotect the head from falling objectsor low level hazards
Hard Hats
Head Protection
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 22/66
Compressed Air Safety
3 Safety Attire
In noisy environments… it isrecommended that ear defenders /ear plugs are worn at all times toprotect your hearing
Ear Defenders
Hearing Protection
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 23/66
Compressed Air Safety
3 Safety Attire
It is recommended that safety glassesare worn at all times to protect your eyes
Safety Glasses Eye
Protection
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 24/66
Compressed Air Safety
3 Safety Attire
While on any site, it is recommendedthat a coverall be worn
Coveralls
T.B
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 25/66
Compressed Air Safety
3 Safety Attire
While on any site, it is recommendedthat a reflective item, such as areflective jacket or vest, is worn
Reflective Jacket /
Vest
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 26/66
Compressed Air Safety
4 Safe Working Practices….
1. Use Correct Tools
2. Calibrated Equipment
3. Lifting Equipment
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 27/66
Compressed Air Safety
Always use correct tools for the job
Using incorrect tools can damagecomponents and make further
maintenance difficult and costly.
e.g.
Always use correctly sized spanners,
never use grips or adjustable spanners.
4 Safe Working Practices….
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 28/66
Compressed Air Safety
Always use equipment that has beencorrectly tested and calibrated.
Using un-calibrated equipment may
give false readings which could give
rise to inaccurate fault diagnoses.
4 Safe Working Practices….
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 29/66
Compressed Air Safety
Where required always use suitablelifting equipment
Make sure that:-Items being lifted are well secured
The lifting equipment and tackle is in
good order and capable of lifting the
item.
Nobody, including yourself, stands too
close or beneath items that are lifted.
4 Safe Working Practices….
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 30/66
Compressed Air Safety
5 Site Safety Rules
Observe All Posted Signs and Notices
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 31/66
Compressed Air Safety
6 General Safety….
If testing is required with unit running:-
Ensure all guards are in place. Be aware of any items that may come in contact with moving parts.
Don’t wear long hanging cloths, neck ties
Do not play with compressed air
Do not point air hoses at anyone Do not use compressed air to blow dirt from clothing
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 32/66
Compressed Air Safety
6 General Safety….
Check Security and Condition of Air Hoses
Check Security and Condition of Electrical Cables
Protect yourself from Noise and Vibration from Air Tools
Remove ‘SLIP HAZARDS’: Clean Up………
Oil Spills / Oil Leaks / Water Leaks / Condensate
Tie back long hair
Beware of Loose Clothing e.g.… Tie !!
Walk Don’t Run !! Beware of Trip Hazards
Beware of Low Level Bump Hazards
Beware of Heavy Lifting
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 33/66
Compressed Air Safety
7 Read and Understand All Warning Labels
The following slides give brief descriptions of some of the most
commonly used safety signs on CompAir compressors.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 34/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Attention:
Only lubricate the system while the
motor is running. For further details, see
the operating instructions
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 35/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:
Don’t attempt any servicing /
maintenance without reading the manual
first.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 36/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Attention:
Replace oil filter cartridge after approximately
100 operating hours. For further details, see
the operating instructions.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 37/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Caution:
Hot Surfaces, Do Not Touch
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 38/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Caution:Hot and dangerous exhaust fumes
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 39/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:
Check and, if required, re-tighten connection
terminals. For further details, see the
operating instructions.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 40/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Earthing Point
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 41/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning
Pressurized part or system
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 42/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:
Risk of electric shock
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 43/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:The system continues to run for 30 seconds
after pressing the ‘O’-Key
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 44/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:This system can start up by means of a remote
control or automatically after a power failure.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 45/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Caution:
Pressure Vessel
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 46/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:
General Warning
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 47/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Warning:
Rotating Machinery
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 48/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Do not re-engage starter until all moving parts
are stationary
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 49/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Never attempt to operate the machine without the
safety device mounted.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 50/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Carefully read the operating manual beforecommissioning or servicing this compressor.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 51/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Never operate the unit with open doors or loose access panels
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 52/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Never breathe in compressed air from this system
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 53/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Caution:Vessel is pressurized
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 54/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Caution:
Do not start machine until……
Usually accompanied with another graphic
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 55/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Wait at least half an hour before proceeding
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 56/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Condensate drain from after-cooler or
from after-cooler with subsequent
filtering.
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 57/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Sound levels:- (needs checking )
There are two action levels for continuousnoise:-
Ear protection should be provided if requested
when noise levels are between 80-85 dB(A)
Ear protection must be provided and their use
enforced for anyone exposed to noise levels
above 85dB(A)
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 58/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Safety relief valve setting
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 59/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Tie down point
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 60/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Lifting point
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 61/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Fork Lift points
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 62/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Protect the generator from moisture.Do not clean with a Water / Vapor jet
C S
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 63/66
Compressed Air Safety
7 Read and Understand All Warning Labels
Bleed water from the pressure vessel after every
24 operating hours or if the water ratio is too high.
C d Ai S f
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 64/66
Compressed Air Safety
8 Chemical Safety
When required to handle chemicals and oils, refer to themanufacturers material safety data information (MSDS)
C d Ai S f t
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 65/66
Compressed Air Safety
PLEASE REMEMBER TO BE SAFETY CONSCIENTIOUS AT ALL TIMES….
T.B.
Mr T. Says … Be careful out there
C d Ai S f t
7/29/2019 Safety Module [CompAir] (1)
http://slidepdf.com/reader/full/safety-module-compair-1 66/66
Compressed Air Safety
Global Service Training Compressed Air Safety Training Module
Tristan Blanchard October 2007
T.B.
top related