compair cyclon 6100 nw compresor

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– 1 – – 1 – C20160-1720 6100NW-6150NW Return to table of contents C20160-1720, Issue 2, December 1998 6100NW-6150NW AIR COMPRESSORS PARTS LIST Serial numbers from:- F142-0963 F143-1192 F144-0586 WARRANTY Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particular product may be obtained from the supplying Distributor CAUTION Use only CompAir BroomWade Genuine Parts when carrying out routine mainteNWnce or repair. The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensive failures which will not be covered by warranty. To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance with the information given in the ‘MainteNWnce’ section of the User Manual. Consult your CompAir BroomWade Distributor for advice if any doubt exists.

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COMPRESOR COMPAIR CYCLON

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– 1 –– 1 –C20160-1720 6100NW-6150NW

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C20160-1720, Issue 2, December 1998

6100NW-6150NWAIR COMPRESSORS

PARTS LISTSerial numbers from:-

F142-0963 F143-1192 F144-0586

WARRANTY

Conditions of CompAir BroomWade warranty are stated in our standard conditions of sale. Details of warranty for a particularproduct may be obtained from the supplying Distributor

CAUTION

Use only CompAir BroomWade Genuine Parts when carrying out routine mainteNWnce or repair.

The use of replacement parts or lubricating oils not supplied or approved by CompAir BroomWade can lead to expensivefailures which will not be covered by warranty.

To ensure continued trouble-free operation of the unit it is important that periodic servicing is carried out in accordance withthe information given in the ‘MainteNWnce’ section of the User Manual.

Consult your CompAir BroomWade Distributor for advice if any doubt exists.

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CONTENTS

GENERAL ARRANGEMENTBASEFRAMEACOUSTIC ENCLOSURE A (1 OF 5) – 6100NW; 6125NW (IP22)ACOUSTIC ENCLOSURE A (2 OF 5) – 6100NW; 6125NW (IP22)ACOUSTIC ENCLOSURE A (3 OF 5) – 6100NW; 6125NW (IP22)ACOUSTIC ENCLOSURE A (4 OF 5) – 6100NW; 6125NW (IP22)ACOUSTIC ENCLOSURE A (5 OF 5) – 6100NW; 6125NW (IP22)ACOUSTIC ENCLOSURE B (1 OF 5) – 6125NW (IP55); 6150NWACOUSTIC ENCLOSURE B (2 OF 5) – 6125NW (IP55); 6150NWACOUSTIC ENCLOSURE B (3 OF 5) – 6125NW (IP55); 6150NWACOUSTIC ENCLOSURE B (4 OF 5) – 6125NW (IP55); 6150NWACOUSTIC ENCLOSURE B (5 OF 5) – 6125NW (IP55); 6150NWMOTOR, 50HZ (1 OF 2) – IP22MOTOR, 50HZ (2 OF 2) – IP55AIR-END & DRIVE (1 OF 3)AIR-END & DRIVE (2 OF 3)AIR-END & DRIVE (3 OF 3)GEARBOXGEARBOX, GEAR SETSRECLAIMERAIR PIPEWORKOIL PIPEWORK (1 OF 3)

OIL PIPEWORK (2 OF 3)OIL PIPEWORK (3 OF 3)WATER PIPEWORKSUCTION REGULATORMINIMUM PRESSURE VALVEREGULATION PIPEWORK (1 OF 4)REGULATION PIPEWORK (2 OF 4)REGULATION PIPEWORK (3 OF 4)REGULATION PIPEWORK (4 OF 4)FAN/MOTORSTARTER (1 OF 5) - 6100NW (220/230V); 6125NW (380/415V);

6150NW (380-460V)STARTER (2 OF 5) - 6125NW (220/230V)STARTER (3 OF 5) - 6150NW (220/230V)STARTER (4 OF 5) - 6100NW (380-460V); 6125NW (440/460V,

575V); 6150NW (575V)STARTER (5 OF 5) - 6100NW (575V)ELECTRONIC CONTROLS, INTERFACEELECTRONIC CONTROLS, CONTROLLERELECTRICAL CONNECTIONSCOMMON FASTENINGS

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GENUINE PARTS

NOTES

1. Indication of sub-assemblies.

Where a part or assembly includes other parts or assemblies, the component parts follow immediately in the list with their descriptionsindented. For example:

1 C27150-216 Duct, Inlet2 C27150-211 Support3 C27150-212 Support, Angle4 C26150-200 Baffle, Inlet Duct5 C26150-282 Baffle, Long6 C26150-212 Insulation, Sound7 C26050-122 Pin, Location

An order for the part number of item 1 would also include items 2, 3, 4, 5 & 6; an order for items 2 or 3 would not include any other item;an order for item 4 would also include items 5 & 6; an order for item 5 would also include item 6. Item 7 would not be included with any ofthe preceding items.

2. Common Fastenings

Some normal screws, nuts, washers etc. are not illustrated. Their location is indicated by a reference number on the illustration whichincludes a letter code, with the quantity required given in brackets, e.g.:

S12(4)WS5(4)

The codes are listed in the section 'Common Fastenings', specifying type, size and CompAir BroomWade part number.

3. Non-specific Quantities

Items such as sealing strip, nylon tube etc., are supplied to Distributors in standard length packs. Users should specify part numberand length required when ordering from Distributors.

4. Major Kits for Annual Servicing

6100NW/6125NW: C11158-5894 6150NW: C11158-5895

5. Associated Publications

User Manual: C20160-1709 Repair Manual: AC20160-1609

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GENERAL ARRANGEMENT

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BASEFRAME

1 C27101-20 1 Baseframe, 6100NW/6125NW (IP22)1 C27151-20 1 Baseframe, 6125NW (IP55)/6150NW2 A10300-13 2 Plug3 C26150-112 4 Foot, Lifting4 C26030-174 1 Plate, Gland5 C21125-46 1 Grommet6 C26100-57 1 Plate, Gland7 A10300-46 – Strip, Sealing

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ACOUSTIC ENCLOSURE A (1 of 5) – 6100NW; 6125NW (IP22)

1 C27100-346 1 Column, Starter Side– C26100-190 1 Insulation, Sound2 C27100-347 1 Column, Motor Side– C26100-144 1 Insulation, Sound3 C27100-350 1 Column, Reclaimer Side– C26100-146 1 Insulation, Sound4 C27100-349 1 Column, Compressor Side– C26100-144 1 Insulation, Sound– 98313-4 4 Hinge5 – 4 Hinge, Male Part– – 4 Hinge, Female Part– – 8 Screw, Domehead M5x25– – 4 Screw, Cheese Head M5x6– – 4 Screw, Cheese Head M5x10– – 8 Washer, Shakeproof– – 4 Collar6 C27101-10 2 Rail, Side7 C26100-101 1 Divider, Roof8 C27100-236 1 Rail, End– 98504-33 – Strip, Sealing

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ACOUSTIC ENCLOSURE A (2 of 5) – 6100NW; 6125NW (IP22)

1 C27100-353 1 Panel, Door, RH– C27100-273 1 Insulation, Sound2 See page 11 4 Hinge, Female Part3 C27100-262 1 Angle, Door Mounting4 98382-10 1 Latch, Pawl5 C27100-352 1 Panel, Door, LH– C27100-272 1 Insulation, Sound– 98504-33 – Strip, Sealing6 C27249-139 2 Retainer, Door Stay7 C20175-267 2 Stay, Door8 98660-13 1 Washer9 C26075-704 2 Chain, Door

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1 C26100-102 1 Panel, Roof– C26100-147 1 Insulation, Sound– C26100-148 1 Insulation, Sound2 C27101-47 1 Panel, Roof– C26100-148 1 Insulation, Sound– C27101-52 1 Insulation, Sound3 C27101-48 1 Panel, Reclaimer Side– C27101-53 1 Insulation, Sound4 C27150-249 1 Element, Pre-filter5 C27150-207 1 Grille, Pre-filter6 C26050-122 4 Pin, Locating– A10300-46 – Strip, Sealing– 98504-32 – Strip, Sealing– 98504-42 – Strip, Sealing, Roof

ACOUSTIC ENCLOSURE A (3 of 5) – 6100NW; 6125NW (IP22)

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ACOUSTIC ENCLOSURE A (4 of 5) – 6100NW; 6125NW (IP22)

1 C27101-45 1 Panel, Motor Side (IP22 )– C27101-50 1 Insulation, Sound2 C27100-339 1 Deflector– C27100-340 1 Insulation, Sound3 C27100-341 1 Element, Pre-filter4 C27100-338 1 Grille, Pre-filter5 C27101-46 1 Panel, Motor Side (IP55 )– C27101-51 1 Insulation, Sound6 C26050-122 2 Pin, Location7 C27151-60 1 Box, Noise Reduction– C27151-47 1 Insulation, Sound– C27151-48 1 Insulation, Sound– C27151-49 1 Insulation, Sound8 C27151-61 1 Base, Noise Reduction Box– C27151-46 1 Insulation, Sound9 See page 69 1 Panel, Fan Support– C27151-45 1 Insulation, Sound

10 C27151-13 1 Angle, Fan Support11 C26101-71 1 Angle, Fan Support

– 98504-32 – Strip, Sealing

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ACOUSTIC ENCLOSURE A (5 of 5) – 6100NW; 6125NW (IP22)

1 C27100-376 1 Box, Starter– 98422-1 1 Gland, Cable2 C26100-136 1 Plate, Gland– A10300-46 – Strip, Sealing3 C27100-226 1 Panel, Starter box door4 98504-18 – Strip, Sealing5 C27100-328 1 Screen, Safety6 C27100-348 1 Panel, Starter End– C27100-271 1 Insulation, Sound– C26100-218 1 Insulation, Sound7 C27100-259 1 Panel, Control Box Mounting– 98504-33 – Strip, Sealing8 C27100-415 1 Stiffener

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ACOUSTIC ENCLOSURE B (1 of 5) – 6125NW (IP55); 6150NW

1 C27150-286 1 Column, Starter Side– C26150-144 1 Insulation, Sound2 C27150-287 1 Column, Motor Side– C26150-144 1 Insulation, Sound3 C27150-289 1 Column, Reclaimer Side– C26150-145 1 Insulation, Sound4 C27150-288 1 Column, Compressor Side– C26150-144 1 Insulation, Sound– 98313-4 4 Hinge5 – 4 Hinge, Male Part– – 4 Hinge, Female Part– – 8 Screw, Dome Head M5x25– – 4 Screw, Cheese Head M5x6– – 4 Screw, Cheese Head M5x10– – 8 Washer, Shakeproof– – 4 Collar6 C26151-10 2 Rail, Side7 C26100-101 1 Divider, Roof8 C27100-236 1 Rail, End

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ACOUSTIC ENCLOSURE B (2 of 5) – 6125NW (IP55); 6150NW

1 C27150-292 1 Panel, Door, RH– C27150-222 1 Insulation, Sound2 See page 21 4 Hinge, Female Part3 C27100-262 1 Angle, Door Mounting4 98382-10 1 Latch, Pawl5 C27150-291 1 Panel, Door, LH– C27150-221 1 Insulation, Sound– 98504-32 – Strip, Sealing6 C27100-139 2 Retainer, Door Stay7 C20175-267 2 Stay, Door8 98660-13 1 Washer9 C26075-704 2 Chain, Door

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ACOUSTIC ENCLOSURE B (3 of 5) – 6125NW (IP55); 6150NW

1 C26150-169 1 Panel, Roof– C26150-147 1 Insulation, Sound– C26150-148 1 Insulation, Sound2 C27151-57 1 Panel, Roof– C26100-148 1 Insulation, Sound– C27151-52 1 Insulation, Sound3 C27151-58 1 Panel, Reclaimer Side– C27151-53 1 Insulation, Sound4 C27150-290 1 Panel, Inspection – Reclaimer Side– C27150-218 1 Insulation, Sound– C27150-219 1 Insulation, Sound5 C27150-249 1 Element, Pre-Filter6 C27100-207 1 Grille, Pre-Filter7 C26050-122 8 Pin, Location– 98504-32 – Strip, Sealing– 98504-42 – Strip, Sealing, Roof

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Return to table of contentsACOUSTIC ENCLOSURE B (4 of 5) – 6125NW (IP55); 6150NW

1 C27151-55 1 Panel, Motor Side (6150NW – IP22)– C27151-50 1 Insulation, Sound2 C27100-339 1 Deflector– C27100-340 1 Insulation, Sound3 C27100-341 1 Element, Pre-filter4 C27100-338 1 Grille, Pre-filter5 C27151-56 1 Panel, Motor Side (IP55)– C27151-51 1 Insulation, Sound6 C27151-59 1 Panel, Inspection (motor side)– C27151-54 1 Insulation, Sound7 C26050-122 4 Pin, Location8 C27151-60 1 Box, Noise Reduction– C27151-47 1 Insulation, Sound– C27151-48 1 Insulation, Sound– C27151-49 1 Insulation, Sound9 C27151-61 1 Base, Noise Reduction Box– C27151-46 1 Insulation, Sound

10 – 1 Panel, Fan Support (see page 35)– C27151-45 1 Insulation, Sound

11 C26151-13 1 Angle, Fan Support12 C26151-71 1 Angle, Fan Support

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ACOUSTIC ENCLOSURE B (5 of 5) – 6125NW (IP55); 6150NW

1 C27150-311 1 Box, Starter– 98422-1 1 Gland, Cable2 C26100-136 1 Plate, Gland– A10300-46 – Strip, Sealing3 C27150-192 1 Panel, Starter Box Door4 98504-18 – Strip, Sealing5 C27100-328 1 Screen, Safety6 C27150-293 1 Panel, Starter End– C27150-220 1 Insulation, Sound– C26100-218 1 Insulation, Sound7 C27100-259 1 Panel, Control Box Mounting8 C27100-415 1 Stiffener

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Return to table of contentsMOTOR, 50Hz (1 of 2) – IP22

1 C20800-75-2 1 Motor, 6100NW (220V)1 C20800-75-1 1 Motor, 6100NW (380V/415V)1 C20800-90-2 1 Motor, 6125NW (220V)1 C20800-90-1 1 Motor, 6125NW (380V/415V)1 C20800-110-2 1 Motor, 6150NW (220V)1 C20800-110-1 1 Motor, 6150NW (380V/415V)2 C27100-275 1 Bracket, 6100NW2 C27100-276 1 Bracket, 6125NW2 C27150-187 1 Bracket, 6150NW3 C27100-335 1 Bracket, 6100NW/6125NW3 C27150-279 1 Bracket, 6150NW4 98418-10 2 Mounting, Anti-vibration5 C26100-246 1 Box, Terminal6 98152-27 – Conduit, Flexible7 98152-29 2 Adaptor8 98152-31 2 Locknut

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MOTOR, 50Hz (2 of 2) – IP55

1 C20800-75-5 1 Motor, 6100NW (220V)1 C20800-75-3 1 Motor, 6100NW (380V)1 C20800-75-4 1 Motor, 6100NW (415V)1 C20800-90-5 1 Motor, 6125NW (220V)1 C20800-90-3 1 Motor, 6125NW (380V)1 C20800-90-4 1 Motor, 6125NW (415V)1 C20800-110-5 1 Motor, 6150NW (220V)1 C20800-110-3 1 Motor, 6150NW (380V)1 C20800-110-4 1 Motor, 6150NW (415V)2 C27100-276 1 Bracket, 6100NW2 C27150-187 1 Bracket, 6125NW2 C27150-188 1 Bracket, 6150NW3 C27100-335 1 Bracket, 6100NW3 C27150-279 1 Bracket, 6125NW/6150NW4 98418-10 2 Mounting, Anti-vibration5 C26100-246 1 Box, Terminal6 98152-27 – Conduit, Flexible7 98152-29 2 Adaptor8 98152-31 2 Locknut

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Return to table of contentsAIR-END & DRIVE (1 of 3)

1 C20466-165-SU1 1 Air-end & Gearbox, 6100NW (7 bar)1 C20466-158-SU1 1 Air-end & Gearbox, 6100NW (8 bar)1 C20466-141-SU1 1 Air-end & Gearbox, 6100NW (10 bar)1 C20466-121-SU1 1 Air-end & Gearbox, 6100NW (13 bar)1 C20466-203-SU1 1 Air-end & Gearbox, 6125NW (7 bar)1 C20466-194-SU1 1 Air-end & Gearbox, 6125NW (8 bar)1 C20466-172-SU1 1 Air-end & Gearbox, 6125NW (10 bar)1 C20466-146-SU1 1 Air-end & Gearbox, 6125NW (13 bar)1 C20466-242-SU1 1 Air-end & Gearbox, 6150NW (7 bar)1 C20466-221-SU1 1 Air-end & Gearbox, 6150NW (8 bar)1 C20466-203-SU1 1 Air-end & Gearbox, 6150NW (10 bar)1 C20466-179-SU1 1 Air-end & Gearbox, 6150NW (13 bar)2 C27100-277 1 Bracket, 6100NW/6125NW (IP22)2 C27150-190 1 Bracket, 6150NW/6125NW (IP55)3 C27100-278 1 Bracket, 6100NW/6125NW (IP22)3 C27150-191 1 Bracket, 6150NW/6125NW (IP55)4 98418-10 2 Mounting, Anti-vibration

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– – 1 Air-end & Gearbox (see page 18)1 C20466-39 1 Air-end2 C20466-1 1 Gearbox (see page 21)3 C20466-4 1 Adaptor, Gearbox4 C20466-28 1 Joint5 95251-278 3 Screw, Stud M12x406 95179-8 3 Washer, Spring M127 95111-7 3 Nut M128 95502-610 2 Pin, Dowel 16x309 C20466-29 1 Joint

10 95006-211 6 Screw, Hex. Head M12x13011 95006-202 6 Screw, Hex. Head M12x6012 95179-8 12 Washer, Spring M1213 95251-572 4 Screw, Stud M20x4514 95179-12 4 Washer, Spring M2015 95112-11 4 Nut M2016 C21260-26 1 Joint17 98612-126 1 Switch, Temperature18 95635-9 1 Washer, Copper

AIR-END & DRIVE (2 of 3)

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AIR-END & DRIVE (3 of 3)

1 98158-94 1 Coupling, Drive, 6100NW (IP22)1 98158-95 1 Coupling, Drive, 6100NW (IP55)1 98158-94 1 Coupling, Drive, 6125NW (IP22)1 98158-61 1 Coupling, Drive, 6125NW (IP55)2 98158-89 1 Inserts, Coupling (Set), 6100NW/6125NW

1 98158-45 1 Coupling, Drive, 6150NW (IP22)1 98158-61 1 Coupling, Drive, 6150NW (IP55)2 C11158-5494 1 Inserts, Coupling (Set), 6150NW

3 C27100-80 1 Bellhousing, 6100NW (IP22)3 C27100-81 1 Bellhousing, 6100NW (IP55)3 C26150-80 1 Bellhousing, 6125NW (IP22)3 C26150-230 1 Bellhousing, 6125NW (IP55)3 C26150-18 1 Bellhousing, 6150NW (IP22)3 C26150-230 1 Bellhousing, 6150NW (IP55)4 C26125-14 1 Coverplate

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GEARBOX

– C20466-1 1 Gearbox1 C20466-5 1 Casing, Gearbox2 C20466-8 1 Shaft, Gearbox Drive3 95301-464 1 Key 16x10x704 C20466-69 1 Housing, Seal5 98505-44 1 Seal6 95600-137 1 ‘O’ Ring7 95000-284 4 Screw, Hex. Head M10x308 95179-7 4 Washer, Spring M109 98148-19 1 Circlip

10 C20466-62 1 Spacer, Circlip11 96056-60 1 Bearing12 C20466-11 1 Spacer, Outer13 C20466-14 1 Spacer, Inner14 C20438-33/1 – Shim, 0·05 mm14 C20438-33/2 – Shim, 0·075 mm14 C20438-33/3 – Shim, 0·25 mm15 96064-42 1 Bearing16 95301-473 1 Key 18x11x5017 C20437-20 1 Washer18 C20437-21 1 Plate, Locking19 95000-314 2 Screw, Hex. Head M12x3020 95502-610 2 Pin, Dowel21 A6454-131 2 Plug, Hex. Socket22 A3764-15 1 Plug23 95635-4 1 Washer, Copper24 95242-4 1 Eyebolt25 95301-473 1 Key 18x11x5026 C20466-9 1 Sleeve27 C20466-10 1 Plate, Retaining28 C20437-21 1 Plate, Locking29 95000-314 2 Screw, Hex. Head M12x3030 – 1 Gearwheel (see page 22)31 – 1 Pinion (see page 22)

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GEARBOX, GEAR SETS

6100NW7 bar:

1 C20439-510 1 Gearwheel2 C20439-470 1 Pinion

8 bar:1 C20439-509 1 Gearwheel2 C20439-469 1 Pinion

10 bar:1 C20439-506 1 Gearwheel2 C20439-466 1 Pinion

13 bar:1 C20439-503 1 Gearwheel2 C20439-463 1 Pinion

6125NW7 bar:

1 C20439-515 1 Gearwheel2 C20439-475 1 Pinion

8 bar:1 C20439-514 1 Gearwheel2 C20439-474 1 Pinion

10 bar:1 C20439-511 1 Gearwheel2 C20439-471 1 Pinion

13 bar:1 C20439-507 1 Gearwheel2 C20439-467 1 Pinion

6150NW7 bar:

1 C20439-519 1 Gearwheel2 C20439-479 1 Pinion

8 bar:1 C20439-517 1 Gearwheel2 C20439-477 1 Pinion

10 bar:1 C20439-515 1 Gearwheel2 C20439-475 1 Pinion

13 bar:1 C20439-512 1 Gearwheel2 C20439-472 1 Pinion

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RECLAIMER

1 C27100-1-EN 1 Reclaimer, 6100NW/6125NW1 C27150-1-EN 1 Reclaimer, 6150NW2 98262-26 1 Element, Reclaimer, 6100NW/6125NW2 98262-78 1 Element, Reclaimer, 6150NW3 C26150-5 1 Joint4 95001-375 12 Screw, Hex. Head M20x605 95179-12 12 Washer, Spring M206 C20047-50 1 Plug, Drain7 C20047-60 1 Washer, Drain Plug8 95149-13 1 Washer, M69 95001-227 1 Screw, Hex. Head M6x12

10 C21075-295 1 Socket, Drain11 95635-6 1 Washer, Copper12 95405-1005 1 Socket13 C26050-27 1 Pipe, Drain14 98340-1 1 Sightglass15 95630-6 1 Washer, Sealing16 A3764-3 1 Plug17 95635-3 1 Washer, Copper18 95000-345 3 Screw, Hex. Head M16x4019 95149-18 3 Washer M1620 95179-10 3 Washer, Spring M16– C27323-137 1 Assy., Oil Filler Cap

21 C27323-136 1 Cap, Oil Filler22 95602-79 1 ‘O’ Ring23 A3764-15 1 Plug, Brass24 95635-2 1 Washer, Copper25 98650-343 1 Valve, Safety26 95149-20 3 Washer M20

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Return to table of contentsAIR PIPEWORK

1 98262-171 1 Filter, Air, 6100NW/6125NW2 C11158-1041 1 Element, Filter3 – 1 Strap1 98262-175 1 Filter, Air, 6150NW2 C11158-1041 1 Element, Filter3 – 1 Strap4 98612-29 1 Switch, Air Filter5 C27100-231 1 Connector, Air Inlet, 6100NW/6125NW5 C27100-247 1 Connector, Air Inlet, 6150NW6 A10213-14 1 Clip7 A10213-18 1 Clip8 C27100-337 1 Pipe, Air-end Delivery9 C27100-159 1 Joint

10 98156-23 5 Coupling11 – 1 Valve, Minimum Pressure (see page 30)12 C27101-29 1 Pipe, 6100NW/6125NW12A C26150-39 1 Pipe, 6150NW13 – 1 Aftercooler (see page 28)14 C27101-27 2 Coupling, Special15 95635-12 2 Washer16 C27151-41 1 Pipe17 C27151-34 1 Separator, Moisture

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OIL PIPEWORK (1 of 3)

1 98156-74 1 Elbow, Swivel2 95635-10 6 Washer, Copper3 C26101-32 3 Union, Special Coned4 C26151-36 1 Hose, Flexible5 C11605-30 2 Union6 98650-281 1 Valve, Thermostatic7 95406-58 1 Elbow8 95431-79 3 Coupling, Stud9 – 1 Cooler, Oil (see page 28)

10 95431-760 1 Coupling, Swivel Tee11 C27101-28 1 Pipe12 C27100-264 1 Hose, Flexible

PI/97/061

3

11

52

412

2 108

52

62

37

82

28 9

3

1

2

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OIL PIPEWORK (2 of 3)

1 98262-184 1 Filter, Oil2 98262-219 1 Element, Oil Filter3 95635-10 1 Washer, Copper4 C11605-30 1 Union5 C27100-265 1 Hose, Flexible, 6100NW/6125NW5 C27150-273 1 Hose, Flexible, 6150NW6 C11605-29 1 Union7 95635-9 1 Washer, Copper8 95406-817 1 Nipple, Reducing9 98650-114 1 Valve, Ball

10 95419-9 1 Pipe, Threaded11 95635-3 1 Washer, Copper12 A3764-3 1 Plug, Brass

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OIL PIPEWORK (3 of 3)

1 C27100-330 1 Pipe, Scavenge, 6100NW/6125NW1 C27150-280 1 Pipe, Scavenge, 6150NW2 98156-275 1 Coupling, Scavenge3 95635-3 1 Washer, Copper4 95440-154 1 Coupling, Elbow5 95440-34 1 Coupling, Stud6 95635-3 1 Washer, Copper7 95411-282 1 Socket8 95635-2 2 Washer, Copper9 98650-74 1 Valve, Non-return

10 C26075-360 1 Restrictor11 95635-2 1 Washer, Copper12 95406-53 1 Coupling, Elbow13 98617-22 – Tube, Nylon Ø8

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C20160-1720 6100NW-6150NW

Return to table of contentsWATER PIPEWORK

1 98154-252 1 Aftercooler2 98154-253 1 Cooler, Oil3 95635-10 4 Washer, Copper4 C11607-8 4 Bush5 95635-9 6 Washer, Copper6 95460-113 6 Coupling, Stud7 C27151-29 1 Pipe8 C27151-30 1 Pipe9 C27151-28 1 Pipe

10 95411-269 2 Backnut11 C20125-128 2 Adaptor12 C27151-27 2 Bracket, Cooler Mounting

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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SUCTION REGULATOR

– C20600-370 1 Regulator, Suction1 C20600-371 1 Body, Suction Regulator2 98074-14 1 Bush3 C20600-374 1 Stem4 95251-276 1 Screw, Stud M12x355 95602-69 1 ‘O’ Ring6 C20600-191 1 Diaphragm7 C20600-372 2 Plate, Diaphragm Support8 C20600-377 1 Cup, Spring Locating9 95149-16 1 Washer M12

10 95149-9 1 Nut, Self-locking M1211 98074-15 1 Bush12 C20600-376 1 Valve, Air Inlet13 C20600-373 1 Spring14 C20600-375 1 Cover, Diaphragm15 C20600-379 1 Spring16 95001-345 4 Screw, Hex. Head M16x4017 95179-10 4 Washer, Spring M1618 C20600-369 1 Valve, Non-return19 C20600-368 1 Spring, Non-return Valve20 C20600-378 1 Cap, Non-return Valve21 A6454-132 1 Plug, Hex. Socket, R1/4

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

Return to table of contentsMINIMUM PRESSURE VALVE

– C20600-80 1 Valve, Minimum Pressure1 C20600-81 1 Body, Valve2 C20600-83 1 Piston3 95602-120 1 ‘O’ Ring4 C20600-87 1 Housing, Spring5 95410-269 1 Backnut6 C20600-89 1 Plate, End7 JH1284-0-1790 1 Spring8 JH1284-0-1800 1 Spring9 C20600-82 1 Seat, Inlet

10 95600-88 1 ‘O’ Ring11 95179-8 8 Washer, Spring M1212 95024-270 4 Capscrew13 95006-198 4 Bolt14 95140-15 1 Nut, Self-locking15 95149-15 1 Washer M1016 95600-88 1 ‘O’ Ring17 95602-125 1 ‘O’ Ring18 C20600-86 1 Retainer, ‘O’ Ring19 C20600-85 1 Head, Valve20 95600-7 1 ‘O’ Ring21 C20600-54 1 Guide22 98518-6 1 Spring

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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REGULATION PIPEWORK (1 of 4)

1 C27100-321 1 Panel2 98650-32 1 Valve, Shuttle3 95635-2 2 Washer, Copper4 95440-31 1 Coupling, Stud5 95440-181 1 Coupling, Elbow6 95406-797 1 Nipple7 98262-57 1 Filter, Regulation Air– 98262-158 1 Element, Filter8 C26075-539 1 Spacer9 95406-814 1 Nipple

10 98652-21 1 Valve, Solenoid Unloader11 95636-1 1 Washer, Copper12 95440-178 1 Coupling, Elbow13 95440-230 1 Coupling, Elbow14 98617-9 – Tube, Nylon Ø815 98617-8 – Tube, Nylon Ø6

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

Return to table of contentsREGULATION PIPEWORK (2 of 4)

1 98617-8 – Tube, Nylon Ø62 98612-120 1 Transducer, Pressure3 98150-36 2 Clip4 95440-203 1 Coupling, Elbow5 95636-2 1 Washer, Copper/Fibre6 95635-3 2 Washer, Copper7 95440-32 2 Coupling, Stud8 95406-351 1 Coupling, Tee9 95405-798 1 Nipple

10 98150-36 2 Clip, Spring11 95635-3 2 Washer, Copper

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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REGULATION PIPEWORK (3 of 4)

1 98612-30 1 Switch, Differential Pressure2 95440-27 4 Coupling, Stud3 95630-2 2 Washer, Copper4 A3777-60 1 Gauge, Pressure5 95440-55 1 Coupling, Stud6 95635-52 1 Washer, Copper7 95440-31 1 Coupling, Stud8 95406-815 1 Nipple9 95406-746 1 Coupling, Cross

10 98612-115 1 Switch, Pressure11 95440-405 1 Coupling, Bulkhead12 95440-182 1 Coupling, Elbow13 95636-2 1 Washer, Copper14 98652-37 1 Valve, Solenoid15 95406-816 1 Nipple16 98224-327 1 Strainer17 95635-4 2 Washer, Copper18 95440-38 2 Coupling, Stud19 98617-7 – Tube, Nylon Ø420 98617-8 – Tube, Nylon Ø621 98617-19 – Tube, Nylon Ø1022 95635-2 3 Washer, Copper

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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REGULATION PIPEWORK (4 of 4)

1 C20600-462 1 Valve, Suction Regulator2 C20600-464 1 Block, Adaptor3 C20600-465 1 Gasket4 95406-854 1 Bush, Reducing5 98612-113 1 Switch, Pressure6 95413-4 1 Nipple7 98652-57 1 Valve, Venting8 95635-2 1 Washer, Self Centering9 95430-759 1 Adaptor

10 95450-696 1 Coupling, Elbow11 98617-10 – Tube, Nylon Ø1012 95440-186 1 Coupling, Elbow13 95636-4 1 Washer, Copper14 95440-31 2 Coupling, Stud15 95636-2 2 Washer, Copper16 98650-2 1 Regulator, Negative17 95635-2 2 Washer, Copper18 95440-179 1 Coupling, Elbow19 98617-8 – Tube, Nylon Ø620 98650-359 1 Valve, Quick Exhaust21 95406-797 1 Nipple

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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FAN/MOTOR

1 C20078-45 1 Fan, Assembly2 98084-11 1 Impeller, Fan– 98412-13 1 Motor, Fan3 C27151-62 1 Panel, Fan Support

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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STARTER (1 of 5) - 6100NW (220/230V); 6125NW (380/415V); 6150NW (380-460V)

6100NW, 220/230V6150NW, 380/415V

- C20769-5 1 Starter1 98153-88 2 Contactor. Main/Delta- 98145-4 1 Coil

98153-108 1 Contacts (set)- 98153-113 1 Chamber, Arc2 98153-84 1 Contactor, Star- 98145-3 1 Coil- 98153-105 1 Contacts (set)3 98475-54 1 Overload, Thermal4 98153-92 2 Contact, Auxiliary5 98153-86 1 Contact, Auxiliary

6125NW, 380/415V6150NW, 440/460V

- C20769-4 1 Starter1 98153-87 2 Contactor, Main/Delta- 98145-4 1 Coil- 98153-107 1 Contacts (set)- 98153-113 1 Chamber, Arc2 98153-83 1 Contactor, Star- 98145-3 1 Coil- 98153-104 1 Contacts (set)3 98475-53 1 Overload, Thermal4 98153-92 2 Contact, Auxiliary5 98153-86 1 Contact, Auxiliary

PI/98/146

2

5

1

4

3

1

KM202 KM203 KM201

F101

4

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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STARTER (2 of 5) - 6125NW (220/230V)

6125NW, 220/230V- C20769-6 1 Starter1 98153-89 2 Contactor, Main/Delta- 98145-4 1 Coil- 98153-109 1 Contacts (set)- 98153-113 1 Chamber. Arc2 98153-87 1 Contactor, Star- 98145-4 1 Coil- 98153-107 1 Contacts (set)- 98153-113 1 Chamber, Arc3 98475-55 1 Overload, Thermal4 98153-92 2 Contact, Auxiliary5 98153-86 1 Contact, Auxiliary

2

5

4

1

KM202 KM203 KM201

F101

1

4

3

PI/98/147

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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STARTER (3 of 5) - 6150NW (220/230V)

6150NW. 220/230V- C20769-7 1 Starter1 98153-90 2 Contactor, Main/Delta- 98145-5 1 Coil- 98153-110 1 Contacts (set)- 98153-114 1 Chamber, Arc2 98153-88 1 Contactor, Star- 98145-4 1 Coil- 98153-108 1 Contacts (set)- 98153-113 1 Chamber, Arc3 98475-56 1 Overload, Thermal4 98153-92 3 Contact, Auxiliary

PI/98/149

2

4

4

KM202 KM203 KM201

F101

1

1

4

3

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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STARTER (4 of 5) - 6100NW (380-460V); 6125NW (440/460V, 575V); 6150NW (575V)

6100NW, 380/415V6125NW, 440/460V6150NW, 575V

- C20769-3 1 Starter1 98153-85 2 Contactor, Main/Delta- 98145-3 1 Coil- 98153-106 1 Contacts (set)2 98153-82 1 Contactor, Star- 98145-3 1 Coil- 98153-103 1 Contacts (set)3 98475-52 1 Overload, Thermal4 98153-86 3 Contact, Auxiliary

6100NW, 440/460V6125NW, 575V

- C20769-11 1 Starter1 98153-84 2 Contactor, Main/Delta- 98145-3 1 Coil- 98153-105 1 Contacts (set)2 98153-82 1 Contactor, Star- 98145-3 1 Coil- 98153-103 1 Contacts (set)3 98475-51 1 Overload, Thermal4 98153-86 3 Contact, Auxiliary

2

1

1

3

4

4 4

KM202 KM203 KM201

F101

PI/98/150

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

Return to table of contentsSTARTER (5 of 5) - 6100NW (575V)

6100NW, 575V- C20769-2 1 Starter1 98153-83 2 Contactor, Main/Delta- 98145-3 1 Coil- 98153-104 1 Contacts (set)2 98153-81 1 Contactor, Star- 98145-2 1 Coil- 98153-102 1 Contacts (set)3 98475-51 1 Overload, Thermal4 98153-86 3 Contact, Auxiliary

2

1

1

3

4

4 4

PI/98/151

KM202 KM203 KM201

F101

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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ELECTRONIC CONTROLS, INTERFACE

– C20771-53 1 Interface (220/230V)– C20771-50 1 Interface (380-460V)– C20771-35 1 Interface (575V)1 98241-16 1 Rail (DIN)2 98601-91 12 Block, Terminal3 98601-92 2 Plate, End4 98601-93 5 Jumper, Terminal Block5 98601-98 5 Holder, Fuse6 98601-102 5 Plate, End7 98601-99 5 Carrier8 98614-31 1 Transformer9 98143-48 1 MCB, 3A/2 pole

10 98143-42 1 MCB, Fan Contactor (220/230V)10 98143-41 1 MCB, Fan Contactor (380-460V)10 98143-40 1 MCB, Fan Contactor (575V)11 98153-73 1 Contactor, Fan12 98266-15 2 Fuse 1·6A13 98266-16 2 Fuse 3·15A14 98266-17 1 Fuse 10A15 98475-64 1 Relay16 C20772-41 1 Harness, Wiring16 C20772-12 1 Harness, Wiring (575V)17 98601-145 1 Bar, Earth

PI/98/250

8

5, 6, 71 2, 4 2, 3, 4 2. 4 2, 3

9 10 11 12 13 14 16

17

15

T201 Q201 Q101 KM204

KM

201

F1

F2

F3

F4

F5

X2/

1X

2/1

X2/

2

X2/

2X

2/2

X2/

3

X2/

4X

3/1

X3/

1X

3/1

X3/

2

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

Return to table of contentsELECTRONIC CONTROLS, CONTROLLER

1 C20606-120 1 Controller– 98266-12 1 Fuse, T1A2 98524-48 1 Switch, Emergency Stop3 98380-21 1 Lamp, White– 98380-22 1 Bulb, 24V4 98380-20 1 Lamp, Yellow– 98380-22 1 Bulb, 24V5 98380-19 1 Lamp, Blue– 98380-22 1 Bulb, 24V

bar

psi

1

2

3

4

5

PI/97/356

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Ref. Part No. Qty. Description

C20160-1720 6100NW-6150NW

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ELECTRICAL CONNECTIONS

1 C27100-427 1 Harness, Plant2 C27101-40 1 Harness, Fan3 C26050-332A 1 Cable, Earth, Baseframe4 C26100-332B 1 Cable, Earth, Starter box

OIL TEMPERATURE SENSOR

INTAKE PRESSURESWITCH

EXCESS PRESSURESWITCH

AIR FILTER DIFFERENTIAL

PRESSURE SWITCH

OIL FILTER DIFFERENTIAL

PRESSURE SWITCH

VENT SOLENOIDVALVE

DRAIN SOLENOIDVALVE

UNLOADER SOLENOIDVALVE

PRESSURETRANSDUCER

SOCKET

PI/98/280

2 4

3

1

– 44 –

Ref. Part No. Description Ref. Part No. Description Ref. Part No. Description

C20160-1720 6100NW-6150NW

Return to table of contentsCOMMON FASTENINGS

S1 95001-227 Screw, Hex. Head M6x12S2 95001-228 Screw, Hex. Head M6x16S3 95001-229 Screw, Hex. Head M6x20S4 95001-254 Screw, Hex. Head M8x16S5 95001-255 Screw, Hex. Head M8x20S6 95001-256 Screw, Hex. Head M8x25S7 95001-257 Screw, Hex. Head M8x30S8 95001-258 Screw, Hex. Head M8x35S9 95001-282 Screw, Hex. Head Ml0x20S10 95001-283 Screw, Hex. Head Ml0x25S11 95001-284 Screw, Hex. Head-Ml0x30S12 95001-285 Screw, Hex. Head Ml0x35S13 95001-312 Screw, Hex. Head M12x20S14 95001-313 Screw, Hex. Head Ml2x25S15 95001-314 Screw, Hex. Head M12x30S16 95001-342 Screw, Hex. Head Ml6x25S17 95001-344 Screw, Hex. Head M16x35S18 95001-345 Screw, Hex. Head Ml6x40S19 95001-346 Screw, Hex. Head M16x45S20 95001-351 Screw, Hex. Head M16x70S21 95001-372 Screw, Hex. Head M20x45S22 95001-373 Screw, Hex. Head M20x50S23 95001-374 Screw, Hex. Head M20x55S24 95001-375 Screw, Hex. Head M20x60S25 95001-377 Screw, Hex. Head M20x70S26 95044-144 Screw, Pan Head M3x8S27 95044-254 Screw, Pan Head M4x8S28 95044-344 Screw, Pan Head M5x8S29 95044-392 Screw, Pan Head M6x16S30 95044-396 Screw, Pan Head M6x25S31 95092-266 Screw, Cheese Head M3xl0S32 95092-316 Screw, Cheese Head M4xl0S33 95092-390 Screw, Cheese Head M5x60S34 95092-338 Screw, Cheese Head M4x55S35 95044-248 Screw, Pan Head M4x12S36 95013-283 Screw, Hex. Head Ml0x25

B1 95007-261 B0lt,M20x70B2 95007-263 B0lt, M20x80B3 95007-288 B0lt, M24x70

Cl 95018-170 Capscrew, M6x30C2 95018-172 Capscrew, M6x40C3 95018-175 Capscrew, M6x55C4 95018-176 Capscrew, M6x60

Ni 95112-1 Nut, M3N2 95112-4 Nut, M6N3 95112-S Nut, MSN4 95112-6 Nut, M10N5 95112-7 Nut, M12N6 95112-9 Nut, M16N7 95112-11 Nut, M20N8 95141-4 Nut, Self locking M4N9 95141-S Nut, Self locking M5N10 95141-6 Nut, Self locking M6Nil 95141-7 Nut, Self locking M8N12 95141-8 Nut, Self locking M10N13 95141-9 Nut, Self locking- M12N14 95141-11 Nut, Self-locking-M16N15 95141-13 Nut, Self locking M20

W1 95149-8 Washer, M3W2 95149-10 Washer, M4W3 95149-13 Washer, M6W4 95149-14 Washer, M8W5 95149-15 Washer, M10W6 95149-16 Washer, M12W7 95149-18 Washer, M16W8 95149-20 Washer, M20W9 95179-5 Washer, Spring M6Wl0 95179-6 Washer, Spring M5W1 1 95179-7 Washer, Spring M10W12 95179-S Washer, Spring M12W13 95179-10 Washer, Spring- M16W14 95179-12 Washer, Spring M20W15 95179-14 Washer, Spring M24W16 95185-12 Washer, Shakeproof M3W17 95186-20 Washer, Shakeproof M8W18 95187-14 Washer, Shakeproof M4

Xl 95145-6 Nut, Captive M6X2 98422-5 Nut, Cage M6X3 A10308-10 Washer, Conical M6X4 A4655-64 Rivet, PopXS C26075-91 Collar, CapscrewX6 C22005-10 Collar, Capscrew