kaizen metal forming pvt. ltd

1

WELCOME YOU

2

Kaizen Industrial Services( in Service Sector since 1993 )

Production of Welded Sub-

Assemblies on per piece basis

inside Customer’s premises .

Fabrication and Assembly jobs on

Contract basis at Customer’s sites.

KAIZEN GROUP

( 2 Companies )

Kaizen Metal Forming Pvt. Ltd( in Manufacturing since 2003 )

Manufacturing of Sheet Metal

Components & Welded Sub-

Assemblies.

Sheet metal Covers / Skin Panels for

Harvesters Combines.

Steel Boxes & Cases for Packaging

Established in 1993 by Mr. N.K.Chawla, a Technocrat ….

Having rich experience in Japanese auto work culture

Has been trained and awarded in Japan

Served Maruti-Suzuki for over 10 years (1983-93) in Weld Shop

Today Kaizen Industrial Services is a “Specialized Welding Agency”

and become trusted welding partner of leading Auto OEM’s &

component manufacturers

• 1993 was the time when Auto MNC’s entered the Indian market and demanded high quality welding services which was low at supplier’s end.

• Then Kaizen Industrial Services took the initiative to serve Indian Auto Industry by offering its services for Production of Welded Sub-Assemblies on per Piece basis inside customer premises.

• The introductory agreement was made with JBM Group

4 Innovative

Production of Sheet Metal Components, Welded sub

assemblies, Fabrication work and other ancillary jobs

on per Piece basis at customer sites.

Consultancy in the field of establishing Welding

Processes.

Training & Certification on Welding Processes

Supply of Trained Technical Man Power on day basis

Focused Competitive

5

6

7

8

10 55145 195

310

625

1050

1380

1950

2250

2350 2400

0

500

1000

1500

2000

2500

3000

'93 '95 '97 '99 '01 '03 '05 '07 '09 11 13 15

Year

Consistence Growth

Achieved by Providing

Value Added Services

to the Customers

Strong client base and reputed goodwill earned by

Kaizen industrial Services encouraged us to lay down its

foundation stone in the year 2003.

J-89, UPSIDC Site V, Industrial Area,Kasna, Greater - Noida(U.P.)

J - 132, UPSIDC Site V, Industrial Area,Kasna, Greater - Noida(U.P.)

C-31B, Focal Point, Chanalon Industrial Area,Kurali, Mohali(PUNJAB)

E – 44 / C1Industrial Area,Kushkhera, Dist., Alwar (RAJASTHAN)

10

11

N.K.Chawla – Managing Director

a technocrat and Welding Specialist having rich experience in Japanese work culture and systemsHas been trained and awarded in Japan

Served Maruti-Suzuki for over 10 years

(1983-93) in body shop

Sunil Pahwa – Director Commercial

Graduate in Commerce

Specialization in Finance, Purchase and HR

D.K.Madaan – COO

M.B.A., Electrical Engineer

32 years of experience in Projects

Management & Manufacturing of Automobile

components

12

Manufactures of :

Sheet Metal components & Welded sub-assemblies for

Automobile & Farm Equipments.

Tubular Components for Bikes & Scooters

Sheet Metal Skin Panels for Harvesters Combine.

Press Tools, Dies, Checking Gauges, Welding Jigs &

Fixtures.

Steel Boxes & Cases, Trolleys, Pallets for domestic and

export Packaging and Material handling.

Specialized Fabrication for Machines & Equipments

13

Kaizen Metal Forming Pvt Ltd

Sheet Metal parts up to thickness 3 mm

14

Kaizen Metal Forming Pvt Ltd

15

Kaizen Metal Forming Pvt Ltd

Sheet Metal parts with thickness from 3 mm to 12mm16

Kaizen Metal Forming Pvt Ltd

17

Kaizen Metal Forming Pvt Ltd

18

Kaizen Metal Forming Pvt Ltd

19

20

Kaizen Metal Forming Pvt Ltd

21

22

23

Suzuki Motor Cycle India

Power Presses from 10 to 250 Tonnes

Tool Room Machines

CNC Shearing Machines

CNC Turret Punching Machine

CNC Hydraulic Press Brakes

Spot Welding Machines

Projection Welding Machines

Portable Spot Welding IT Guns

MIG - MAG Welding Machines

Rolling Machine

Profile Cutting Machine

Band Saw Machine

QC equipments

100 % Power Back-up

24

Kaizen Metal Forming Pvt Ltd

25

Kaizen Metal Forming Pvt Ltd

26 Kaizen Metal Forming

Medium Press Shop (Up to 250 T)

Kaizen Metal Forming Pvt Ltd

Facility available: Press Shop

27

Facility available: Weld ShopKaizen Metal Forming Pvt Ltd

28

Kaizen Metal Forming Pvt Ltd

29

30

31

Kaizen Metal Forming Pvt. Ltd

32

Kaizen Metal Forming Pvt Ltd

Safety

Systems

Quality

Management

Systems

Feedback

Systems

Employee Safety

Green Cross Monitoring

Preventive maintenance of

machines & equipment

Training of manpower

Mock Practice

33

Customer Satisfaction &

Evaluation form

Customer Complaint

Register

Defined Customer Complaint

Handling Process

Horizontal Application for

Improvement

Defined Manufacturing Process Flow

Material Test Reports

Operating Standards

First 5 Pieces Approval

APQP, PPAP etc.

Calibration of Instruments , Gauges & Process

Die Maintenance Controls

2006 2007 2008 2009 2010 2011 2012 2013 2014

ACTUAL PPM CAPARO 436 63 20 16 8 8 6 4 3

ACTUAL PPM H-ONE 404 19 28 28 18 19 15 2 6

TARGET PPM 200 50 50 50 50 50 50 50 50

436

63

20 16 8 8 6 4 3

404

1928 28 18 19 15

2 6

0

50

100

150

200

250

300

350

400

450

500

REJEC

TIO

N P

PM

35

Kaizen Metal Forming Pvt Ltd

Kaizen is an innovative company focused exclusively on timely deliveries,

lower costs, technological improvement and systems up gradation

0

100

200

300

400

500

600

2003 - 04 2004 - 05 2005 - 06 2006 - 07 2007 - 08 2008 - 09 2009 - 10 2010 - 11 2011 - 12 2012 - 13

28 41

6888

121

177

260

350

415

600TURNOVER TREND - KAIZEN GROUP

37

2011 2020

Small Unit

Family Owned

Structure

Closely Held Co

Small Component

Manufacturer

Domestic Player

Turnover INR 350

MILLION

Global Standard Multi

Location Units

Decentralized

Professional

Organization

Widely Held Public

Limited Company

OEM’s supplier

International

Player

Turnover INR

2000 MILLION

38

39 Kaizen Metal Forming

oTHANK YOU