kaizen metal forming pvt. ltd
TRANSCRIPT
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WELCOME YOU
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Kaizen Industrial Services( in Service Sector since 1993 )
Production of Welded Sub-
Assemblies on per piece basis
inside Customer’s premises .
Fabrication and Assembly jobs on
Contract basis at Customer’s sites.
KAIZEN GROUP
( 2 Companies )
Kaizen Metal Forming Pvt. Ltd( in Manufacturing since 2003 )
Manufacturing of Sheet Metal
Components & Welded Sub-
Assemblies.
Sheet metal Covers / Skin Panels for
Harvesters Combines.
Steel Boxes & Cases for Packaging
Established in 1993 by Mr. N.K.Chawla, a Technocrat ….
Having rich experience in Japanese auto work culture
Has been trained and awarded in Japan
Served Maruti-Suzuki for over 10 years (1983-93) in Weld Shop
Today Kaizen Industrial Services is a “Specialized Welding Agency”
and become trusted welding partner of leading Auto OEM’s &
component manufacturers
• 1993 was the time when Auto MNC’s entered the Indian market and demanded high quality welding services which was low at supplier’s end.
• Then Kaizen Industrial Services took the initiative to serve Indian Auto Industry by offering its services for Production of Welded Sub-Assemblies on per Piece basis inside customer premises.
• The introductory agreement was made with JBM Group
4 Innovative
Production of Sheet Metal Components, Welded sub
assemblies, Fabrication work and other ancillary jobs
on per Piece basis at customer sites.
Consultancy in the field of establishing Welding
Processes.
Training & Certification on Welding Processes
Supply of Trained Technical Man Power on day basis
Focused Competitive
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10 55145 195
310
625
1050
1380
1950
2250
2350 2400
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500
1000
1500
2000
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'93 '95 '97 '99 '01 '03 '05 '07 '09 11 13 15
Year
Consistence Growth
Achieved by Providing
Value Added Services
to the Customers
Strong client base and reputed goodwill earned by
Kaizen industrial Services encouraged us to lay down its
foundation stone in the year 2003.
J-89, UPSIDC Site V, Industrial Area,Kasna, Greater - Noida(U.P.)
J - 132, UPSIDC Site V, Industrial Area,Kasna, Greater - Noida(U.P.)
C-31B, Focal Point, Chanalon Industrial Area,Kurali, Mohali(PUNJAB)
E – 44 / C1Industrial Area,Kushkhera, Dist., Alwar (RAJASTHAN)
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N.K.Chawla – Managing Director
a technocrat and Welding Specialist having rich experience in Japanese work culture and systemsHas been trained and awarded in Japan
Served Maruti-Suzuki for over 10 years
(1983-93) in body shop
Sunil Pahwa – Director Commercial
Graduate in Commerce
Specialization in Finance, Purchase and HR
D.K.Madaan – COO
M.B.A., Electrical Engineer
32 years of experience in Projects
Management & Manufacturing of Automobile
components
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Manufactures of :
Sheet Metal components & Welded sub-assemblies for
Automobile & Farm Equipments.
Tubular Components for Bikes & Scooters
Sheet Metal Skin Panels for Harvesters Combine.
Press Tools, Dies, Checking Gauges, Welding Jigs &
Fixtures.
Steel Boxes & Cases, Trolleys, Pallets for domestic and
export Packaging and Material handling.
Specialized Fabrication for Machines & Equipments
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Kaizen Metal Forming Pvt Ltd
Sheet Metal parts up to thickness 3 mm
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Kaizen Metal Forming Pvt Ltd
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Kaizen Metal Forming Pvt Ltd
Sheet Metal parts with thickness from 3 mm to 12mm16
Kaizen Metal Forming Pvt Ltd
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Kaizen Metal Forming Pvt Ltd
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Kaizen Metal Forming Pvt Ltd
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Suzuki Motor Cycle India
Power Presses from 10 to 250 Tonnes
Tool Room Machines
CNC Shearing Machines
CNC Turret Punching Machine
CNC Hydraulic Press Brakes
Spot Welding Machines
Projection Welding Machines
Portable Spot Welding IT Guns
MIG - MAG Welding Machines
Rolling Machine
Profile Cutting Machine
Band Saw Machine
QC equipments
100 % Power Back-up
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Kaizen Metal Forming Pvt Ltd
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Kaizen Metal Forming Pvt Ltd
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Medium Press Shop (Up to 250 T)
Kaizen Metal Forming Pvt Ltd
Facility available: Press Shop
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Facility available: Weld ShopKaizen Metal Forming Pvt Ltd
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Kaizen Metal Forming Pvt Ltd
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Kaizen Metal Forming Pvt. Ltd
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Kaizen Metal Forming Pvt Ltd
Safety
Systems
Quality
Management
Systems
Feedback
Systems
Employee Safety
Green Cross Monitoring
Preventive maintenance of
machines & equipment
Training of manpower
Mock Practice
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Customer Satisfaction &
Evaluation form
Customer Complaint
Register
Defined Customer Complaint
Handling Process
Horizontal Application for
Improvement
Defined Manufacturing Process Flow
Material Test Reports
Operating Standards
First 5 Pieces Approval
APQP, PPAP etc.
Calibration of Instruments , Gauges & Process
Die Maintenance Controls
2006 2007 2008 2009 2010 2011 2012 2013 2014
ACTUAL PPM CAPARO 436 63 20 16 8 8 6 4 3
ACTUAL PPM H-ONE 404 19 28 28 18 19 15 2 6
TARGET PPM 200 50 50 50 50 50 50 50 50
436
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20 16 8 8 6 4 3
404
1928 28 18 19 15
2 6
0
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100
150
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REJEC
TIO
N P
PM
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Kaizen Metal Forming Pvt Ltd
Kaizen is an innovative company focused exclusively on timely deliveries,
lower costs, technological improvement and systems up gradation
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100
200
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2003 - 04 2004 - 05 2005 - 06 2006 - 07 2007 - 08 2008 - 09 2009 - 10 2010 - 11 2011 - 12 2012 - 13
28 41
6888
121
177
260
350
415
600TURNOVER TREND - KAIZEN GROUP
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2011 2020
Small Unit
Family Owned
Structure
Closely Held Co
Small Component
Manufacturer
Domestic Player
Turnover INR 350
MILLION
Global Standard Multi
Location Units
Decentralized
Professional
Organization
Widely Held Public
Limited Company
OEM’s supplier
International
Player
Turnover INR
2000 MILLION
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oTHANK YOU