introduction to coil coated metal present… · architect: tangram architecten. 26 apartment...

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Introduction to coil coated metal

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Acknowledgments

• ArcelorMittal

• BASF

• Becker Industrial Coatings

• Corus

• ECCA France

• ECCA NL

• ECCA UK

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Guest lecture content

1. Building envelope examples

2. Coil coated metal

3. Coatings

4. Building applications

5. Cladding systems

6. Cladding profiles

7. Building performance functional design, thermal,

fire, acoustic

8. Innovations

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1. Building envelope examples

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Zoetermeer (Netherlands)

Material: Colorcoat Celestia

Architect: Archipel Ontwerpers

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Baglan Bay (UK)

Material: ColorcoatCelestia® & Colorcoat HPS200®

Architect: DRU & Neath and Port Talbot Council

Photography courtesy of Corus

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IJmuiden (Netherlands) Material: MulticoatArchitect: Klunder Architecten

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CineMec Ede (Netherlands)

Material: Colorcoat PVDF

Architect: DP6 Architecten

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Unilever Rotterdam (Netherlands)

Material: Colorcoat Armatone

Architect: JHK Architecten

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Location: Belfast, Ireland

Material: Colorcoat Celestia® & Colorcoat HPS200®Architect: MHB & Design & Consarc

Photography courtesy of Corus

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Location: Nailloux (France)

Material: SystèmeReynobond Architecture (Alcoa architectural products)

Architect: Axel Letellier

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Clinic Sainte Marie, in Cambrai (France)Material: ISOFRAN & Sauternes 300 Architect: J. Journel

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Applix, in Nantes (France)Material: Sauternes EcailleArchitect: D. Perrault

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Brighton (UK)Material: HPS200Architect: RH Partnership

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Roissy Terminal F airport, in Paris (France)Material: MascaretArchitect: P. Andreux

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Stadium, Cardiff (Wales)

Material: Colorcoat Celestia® & Colorcoat HPS200®

Architect: HOK Sport

Photography courtesy of Corus

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Housing estate Zwolle (Netherlands) Material: Colorcoat ArmatecArchitect: van den Belt

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Frontier, Delft (Netherlands)Material: Colorcoat ArmatoneArchitect: EGM Architecten

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Residential Almere (Netherlands) Material: Colorcoat PVDFArchitect: Marlies Rohmer architecten

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Steel study house Zoetermeer (Netherlands)

Material: Colorcoat Celestia

Architect: Archipel ontwerpers

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Watervilla Middelburg (Netherlands)

Material: Colorcoat PVDF

Architect: Herman Hertzberger

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Next generation Zoetermeer (Netherlands)

Material: Colorcoat CelestiaArchitect: An-archie bv

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House Zoetermeer (Netherlands) Material: Colorcoat HPS200Architect: Gunstra Architectengroep

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Houses Leidschenveen (Netherlands) Material: Colorcoat PVDFArchitect: Oudclad Leiderdorp

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Houses Amsterdam (Netherlands) Material: Colorcoat PVDFArchitect: Tangram Architecten

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Apartment buildings Almere (Netherlands) Material: Colorcoat PVDFArchitect: Atelier Zeinstra Van de Pol

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What do these buildings have in

common?

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They are made with coil coated

materials…

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Organic Topcoat

Primer

Pretreatment

Metallic coating

Metallic

coating

Pretreatment

Organic backing coat

Metallicsubstrate

2. Coil coated metal (1/3)What is coil coated metal ?

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2. Coil coated metal (2/3)Coil Coating process

The process consists of the following operations :

• Cleaning (alkaline degreasing)

• Surface treatment (role: improve adhesion between metal and paint, and corrosion

resistance)

• Primer application (role: bind the topcoat to the substrate, and corrosion resistance)

• First curing oven

• Topcoat application (role: aesthetic and protective)

• Second curing oven

• Protective film (if any)

• On-line inspections

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2. Coil coated metal (3/3)Advantages

• High constant quality product

• Easier logistics

• Clean process

• Recyclable product

• No need for hazardous or inflammable storage

• Non-air polluting

• Non handling of dangerous chemicals

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200

200

50

50

25

50

35

25

DFT

µm

Z265 Galfan

Z275

Z265 Galfan

Z275

Z275

Z275

Z275

Z275

Substrate

Zn/Al

Plastisol +

Plastisol

PUR HB

PUR HB

PVDF

Polyester HB

Polyester MB

Polyester

Product

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4-5 2-3

54

44

2-34

42-3

32-3

2-32-3

RC 1-5

EN 10169-2

RUV 1-4

3. Coatings (1/2)Product selector

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