1

Introduction to coil coated metal

2

Acknowledgments

• ArcelorMittal

• BASF

• Becker Industrial Coatings

• Corus

• ECCA France

• ECCA NL

• ECCA UK

3

Guest lecture content

1. Building envelope examples

2. Coil coated metal

3. Coatings

4. Building applications

5. Cladding systems

6. Cladding profiles

7. Building performance functional design, thermal,

fire, acoustic

8. Innovations

4

1. Building envelope examples

5

Zoetermeer (Netherlands)

Material: Colorcoat Celestia

Architect: Archipel Ontwerpers

6

Baglan Bay (UK)

Material: ColorcoatCelestia® & Colorcoat HPS200®

Architect: DRU & Neath and Port Talbot Council

Photography courtesy of Corus

7

IJmuiden (Netherlands) Material: MulticoatArchitect: Klunder Architecten

8

CineMec Ede (Netherlands)

Material: Colorcoat PVDF

Architect: DP6 Architecten

9

Unilever Rotterdam (Netherlands)

Material: Colorcoat Armatone

Architect: JHK Architecten

10

Location: Belfast, Ireland

Material: Colorcoat Celestia® & Colorcoat HPS200®Architect: MHB & Design & Consarc

Photography courtesy of Corus

11

Location: Nailloux (France)

Material: SystèmeReynobond Architecture (Alcoa architectural products)

Architect: Axel Letellier

12

Clinic Sainte Marie, in Cambrai (France)Material: ISOFRAN & Sauternes 300 Architect: J. Journel

13

Applix, in Nantes (France)Material: Sauternes EcailleArchitect: D. Perrault

14

Brighton (UK)Material: HPS200Architect: RH Partnership

15

Roissy Terminal F airport, in Paris (France)Material: MascaretArchitect: P. Andreux

16

Stadium, Cardiff (Wales)

Material: Colorcoat Celestia® & Colorcoat HPS200®

Architect: HOK Sport

Photography courtesy of Corus

17

Housing estate Zwolle (Netherlands) Material: Colorcoat ArmatecArchitect: van den Belt

18

Frontier, Delft (Netherlands)Material: Colorcoat ArmatoneArchitect: EGM Architecten

19

Residential Almere (Netherlands) Material: Colorcoat PVDFArchitect: Marlies Rohmer architecten

20

Steel study house Zoetermeer (Netherlands)

Material: Colorcoat Celestia

Architect: Archipel ontwerpers

21

Watervilla Middelburg (Netherlands)

Material: Colorcoat PVDF

Architect: Herman Hertzberger

22

Next generation Zoetermeer (Netherlands)

Material: Colorcoat CelestiaArchitect: An-archie bv

23

House Zoetermeer (Netherlands) Material: Colorcoat HPS200Architect: Gunstra Architectengroep

24

Houses Leidschenveen (Netherlands) Material: Colorcoat PVDFArchitect: Oudclad Leiderdorp

25

Houses Amsterdam (Netherlands) Material: Colorcoat PVDFArchitect: Tangram Architecten

26

Apartment buildings Almere (Netherlands) Material: Colorcoat PVDFArchitect: Atelier Zeinstra Van de Pol

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What do these buildings have in

common?

28

They are made with coil coated

materials…

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Organic Topcoat

Primer

Pretreatment

Metallic coating

Metallic

coating

Pretreatment

Organic backing coat

Metallicsubstrate

2. Coil coated metal (1/3)What is coil coated metal ?

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2. Coil coated metal (2/3)Coil Coating process

The process consists of the following operations :

• Cleaning (alkaline degreasing)

• Surface treatment (role: improve adhesion between metal and paint, and corrosion

resistance)

• Primer application (role: bind the topcoat to the substrate, and corrosion resistance)

• First curing oven

• Topcoat application (role: aesthetic and protective)

• Second curing oven

• Protective film (if any)

• On-line inspections

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2. Coil coated metal (3/3)Advantages

• High constant quality product

• Easier logistics

• Clean process

• Recyclable product

• No need for hazardous or inflammable storage

• Non-air polluting

• Non handling of dangerous chemicals

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200

200

50

50

25

50

35

25

DFT

µm

Z265 Galfan

Z275

Z265 Galfan

Z275

Z275

Z275

Z275

Z275

Substrate

Zn/Al

Plastisol +

Plastisol

PUR HB

PUR HB

PVDF

Polyester HB

Polyester MB

Polyester

Product

54

4-5 2-3

54

44

2-34

42-3

32-3

2-32-3

RC 1-5

EN 10169-2

RUV 1-4

3. Coatings (1/2)Product selector

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