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Insist Avtomatika LLCDevelopment and Implementation of Process Control
Systems and Information Systems
HALL OF FAME
CERTIFIED
THURINGEN
ZertifizierungDIN EN ISO 9001:2008
15 100 63652
TICTUV International Certification
CERTTHURINGEN
Insist Avtomatika: Real world – real solutions
About us............................................................................................................................................
Sustainable development.............................................................................................................
Company structure.........................................................................................................................
CSIA – international quality standards.....................................................................................
Automation Alliance Group: engineering services all over the world...............................
Project management.....................................................................................................................
Feasibility study and design............................. ..........................................................................
Production and procurement.......................................................................................................
Start-up and commissioning.......................................................................................................
Maintenance....................................................................................................................................
Occupational health and safety..................................................................................................
Vendors and partners.....................................................................................................................
Industrial automation technologies.........................................................................................
Large-scale projects.......................................................................................................................
Contacts............................................................................................................................................
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CONTENT
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nsist Avtomatika LLC specializes in develop- Deep understanding of customer's needs and goals ment and implementation of process control in combination with many years' experience and systems and information systems for oil and impartial approach to technology options allows us Igas production companies and oil refineries, to create economically feasible, reliable solutions.
as well as iron and steel companies and other indus-tries. From the first day, Insist Avtomatika successfully
carried out hundreds of projects - starting from The Company provides the full range of services small-scale systems for control of existing facilities related to industrial automation, including design, to large-scale long-term projects that involve production, procurement, commissioning and adoption of new technologies and commissioning of maintenance of PCS and information systems. new facilities.
Insist Avtomatika LLC is a winner of 2014 System Integrator of the Year Award. According to the contest, organized by Control Engineering Magazine, a group of industry experts selects winners among best companies that specialize in system integration.
“Insist Avtomatika values international recognition and thanks engineering community for high assessment of its expertise.”
Vladimir Morenko, director-general
HALL OF FAME
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ABOUT US
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SUSTAINABLE DEVELOPMENT
PROJECTS GEOGRAPHY
Murmansk
ArkhangelskNaryan-Mar
Surgut
TyumenUfa
Chelyabinsk
Samara
Atyrau
Aktau
Moscow
Omsk
Nizhnevartovsk
Novokusnetsk
Tomsk
Angarsk
Irkutsk
Krasnoyarsk
NyurbaYakutsk
Nakhodka
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COMPANY STRUCTURE
Vladimir Morenko
Proje
ct D
ocum
entatio
n
Departm
ent
Syst
em In
tegra
tion
Departm
ent
Star
t-Up D
epartm
ent
Proje
ct M
anag
ement
Departm
ent
Director, MaintenanceProject Director
Elect
rote
chnic
al Te
stin
g
Labora
tory
Tran
sport
Shop
Assem
bly S
hop
Modifica
tion
Departm
ent
Operatio
n Depar
tment
HR Serv
ice
Marketin
g Serv
ice
Vladimir GreyfFirst Deputy Director-General
Representative Office in Houston
Vladimir Gubkin Aleksandr Gorokhov
Accounta
nts
Procu
rem
ent Serv
ice
Syst
em S
upport
Departm
ent
Offic
e Mai
ntenan
ce
Serv
ice
Secu
rity
Deputy Director-General, Corporate Security
Mikhail Morenko
Director-General
Deputy Director-General
QM And Labor Protection
Director, Business Development
Business Development Management
Oleg Kholin Sergey Faruntsev Vladimir KolyakinDeputy Director-General,
Key Accounts (representative office in Moscow)
Key Accounts Management
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CSIA – INTERNATIONAL QUALITY STANDARDS
nsist Avtomatika LLC is a certified member of stages of project execution are standardized and the Control System Integrators Association, CSIA. result is guaranteed. CSIA is aimed to help customers select indus-Itrial automation integrator by adoption of In comparison to ISO standard, CSIA evaluation
industry standards and certification programs for system pays more attention not to general quality system integrators. assurance, but to spheres specific to system integra- tion. CSIA focuses on business performance in CSIA certificate indicates that system integrator general and accurate compliance with procedures uses best practices in business management. It is an that assures good results and mitigation of custom-indication of quality that assures customer that all ers' risks.
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Quality Management
THURINGEN
ZertifizierungDIN EN ISO 9001:2008
15 100 63652
TICTUV International Certification
CERTTHURINGEN
In 2006, Insist Avtomatika LLC imple-mented a quality management system in accordance with ISO 9001:2008 require-ments for design, development, production and implementation of automated process control systems and automated industrial management systems.
Insist Avtomatika LLC is honored to be on the 50th place in the ranking of the biggest engineering companies in the world – 2014 System Integrator Giants.
The ranking was presented by CFE Media publication on the basis of the research among system integrator all over the world.
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ince 2010, Insist Avtomatika LLC is a member If necessary, AAG members work together, providing of Automation Alliance Group (AAG), interna- customer with their shared experience, knowledge tional association of system integrators. AAG and financial benefits. Therefore, Group members is a new form of international cooperation of can help their customers to decrease the costs for S
independent companies that unite together for system implementation and operation, mitigate collaborative work all over the globe. Collectively, risks, improve quality of service, as well as increase the companies are considered as one of the biggest investment profitability.suppliers with more than 1500 experts and partners all over the world.
Canada - Campbell River, Vancouver, Grand Prairie, Calgary, Hamilton, Burlington, Saint John, Edmonton, Moncton, Winnipeg
USA - Irvine, Indianapolis, Chicago, York,Michigan, Tampa,St. Louis, Pittsburgh,Blacksburg, Kansas City,Toledo, Amherst, Dallas, Houston, Weston, Seattle,Charlotte, Birmingham,Colorado Springs, Atlanta,Chattanooga, Orlando, McAllen, St. JosephMilwaukee
Colombia - Bogota, Cali, Barranquilla
Italy - Vicenza
Serbia - Smederevo
Qatar - Doha
UAE - Dubai, Abu Dhabi
India - Chennai
Australia - Adelaide, Darwin, Brisbane, Sydney,
Melbourne, Whyalla, West Perth, Launceston
New Zealand - Hastings
China - Beijing, Shanghai
Russia - Moscow, Omsk
Oman - Muscat
Kuwait - Kuwait
AAG on the World Map
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AUTOMATION ALLIANCE GROUP: ENGINEERING SERVICES ALL OVER THE WORLD
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PROJECT MANAGEMENT
nsist Avtomatika LLC provides customers with The Company uses order management system, which professional team of project managers that allows monitoring entire life cycle of the project, operates on the basis of international stan- starting from written inquiry to system commission-Idards and is able to manage large-scale ing. Use of order management system assures steady
projects that involve many contractors, vendors and high quality of the projects, regardless of their scale technologies. and duration.
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Project Manager
Vladimir ChulkovProject Manager
Taras KovalenkoProject Manager
Vyacheslav MikhaylovProject Manager
Vitaliy Kashin
Project Manager
Igor GurovskiyProject Manager
Alexandr DergunProject Manager
Aleksandr ZyulinProject Manager
Nikolay Redkin
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FEASIBILITY STUDY AND DESIGN
Insist Avtomatika’s design department provides the full range of design services of control systems of any complexity, including:
- survey and elaboration of requirements specification- conceptual design- basic design- detailed design- preparation of engineering documentation- designer's supervision
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PRODUCTION AND PROCUREMENT
Insist Avtomatika has its own fabrication shop that is capable of producing up to 500 control panels and electrical panels a year.
The company produces:
- ISA power supply, control and monitoring cabinets- Automation system of line oil heaters ISA-PP-DSKM.421417.205- Automation system of direct oil heaters ISA-PPN-DSKM.421417.204- Automation system of central processing facilities and preliminary water discharge units ISA-UPN-
DSKM.421417.317- Automatic fire-fighting panels built on Allen-Bradley controllers- Automatic fire-fighting panels built on Direct LOGIC controllers- Automatic fire-fighting panels built on Siemens controllers
All serially produced products have conformance certificates.
Insist Avtomatika can assemble panels using documentation provided by the customer. If necessary, the company's design department will provide technological support of fabrication process.
High quality components purchased from Rittal, Schneider Electric, Siemens, Automation Direct and other vendors are used in fabrication of control panels. Close cooperation with leading automation software and hardware vendors is maintained.
The company implemented a quality management system certified according to ISO 9001 requirements; the company regularly undergoes audits by vendors and customers and proves high standards of manufacturing process.
Insist Avtomatika has its own metrological service and electric laboratory where assembled equipment is tested and measuring channels are calibrated.
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START-UP AND COMMISSIONING
Company's operating departments are staffed with highly experiences, trained and certified personnel capable of providing configuration, assembly, start-up and commissioning of process control systems. The Company is highly experienced in organization of works in remote regions of Siberia, Central Asia and within the Polar circle and has a mobile infrastructure for rotation based works.
MAINTENANCE
Maintenance is a complex of scheduled preventive activities aimed at ensuring reliable operation of all components of the system including CA&I, PCS and data base control systems according to design documen-tation, regulatory requirements, specifications and customer requirements.
Insist Avtomatika offers the full range of services for maintenance of process control systems and IT infra-structure providing:
- Facility security and increase of equipment service life- Process safety- Productivity enhancement owing to reliable information from PCS and automation systems- System upgrade and modernization on customer's request- Minimization of engineering risks connected with control systems of various levels- Minimization of repair time of CI&A, process control systems and information systems and high quality of
repair- Decrease in costs of equipment maintenance
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OCCUPATIONAL HEALTH AND SAFETY
Insist Avtomatika creates process control systems and information systems according to international standards and documentation related to industrial safety.
For years, the company applies occupational safety management system, the system proved its efficiency by lack of personnel injury and customers' complaints.
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VENDORS AND PARTNERS
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ll solutions are based on best-in-class components, instrumentation, data transfer equipment, automation equipment and information systems. Insist Avtomatica is targeted at long-term rela-tionship with leading vendors and strives for entering into partner agreement in order to expand its Acapabilities and serve the customers in the best possible way.
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RockwellAu oma ion
Recognized Systems Integrator
Solution Partner
Automation
INDUSTRIAL AUTOMATION TECHNOLOGIES
Insist Avtomatika utilizes a broad variety of industrial automation and information technologies for devel-opment of multilevel automated process control and automated systems for oil and gas companies.
Independence and vendor-neutrality ensure optimal solutions for automation systems. Experience in system integration ensures seamless integration of solutions into a single system with required quality, operation, reliability and cost characteristics.
Industrial automation technologies
• DCS• Programmable Logic Controllers (PLC) • Plant Asset Management • Process Engineering Tools• Process Simulation & Optimization• Process Safety Systems
Emergency Shutdown
Fire & Gas Monitoring Critical Process Control
• Advanced Process Control• Operator Training Systems• SCADA Systems• Data gathering infrastructure
Process Information Management SystemHistorianIndustrial PortalManufacturing Intelligence SystemAlarm Management System
• Visualization• Communications
Fieldbus SolutionsIndustrial EthernetWireless for Process ManufacturingSensor and Field Devices
Information technologies
• Enterprise Asset Management • Manufacturing Operations Management• Business Intelligence and Reporting Systems• IT infrastructure management• Data transfer systems
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Oil
Co
mp
an
y R
osn
eft
The Uvat group of fields, RN-Uvatneftegaz facilities
Well pads at the Urnenskoe field (development)Gas turbine electric power plant at the Tyamkinskoe fieldExpansion of Central oil gathering plant at the Ust-Tegusskoe fieldOil-trunk pipelineGathering oil pipelineCentral oil gathering plantWell pads
> 40 000 Rockwell Automation(Allen Bradley)
The Yurubcheno-Tokhomskoye field
Crude oil facility-6
Rockwell Automation (Allen Bradley)
Yuganskneftegaz LLC (besides ThePriobskoye field)
Oil pumping station at the Prirazlomnoye field (expansion)
Emerson(RS3, Delta V)SCADAPackPLC Direct (Direct Logic)
RN-Nyaganneftegaz LLC
> 80 000 Rockwell Automation (Allen Bradley)
The Priobskoye field
> 60 000 Emerson(Delta V)SCADAPack
The Vankor field
Field support baseCentral oil gathering plant (Fire-fighting system)Oil-trunk pipelineIntrafield oil pipelineOil pumping station - 1Oil pumping station - 2Terminal oil pumping stationPreliminary water discharge unit-South
> 30 000 Emerson(Delta V, ROC)Rockwell Automation (Allen Bradley)
Company Process Facilities Number of I/O
Automation Products
Design, supply, commissioning and service maintenance of automated process control systems
Design of automated process control systems, power management systems and fire-fighting systems
Development of the current APCS
Design, supply and commissioning of automated process control systems
Design, supply and commissioning of automated process control systems, automated fire safety control systems, automated systems of electric power technical record-keeping, and information systems
Design, supply and commissioning of automated process control systems, automatic control and safety systems and fire-fighting systems
Field/Facility
Works Completed
Novokuibyshevsk Refinery
Angarsk Polymer Plant
Tuapse Refinery
Saratov Refinery
Gorshkovskaya area developmentCentral oil gathering plant-1Central oil gathering plant-2Well padsOil pipelinesFormation pressure maintenance facilities (well pad pump station, transfer pump station) Well pads at extended oil field Aktiv Kamennoe
Central oil gathering plant at the Pravdinskoye fieldCentral oil gathering plant at the Prirazlomnoye fieldBooster pump station-2Booster pump station-3Booster pump station-4 with preliminary water discharge unitModular well pad pump stationForcing and gathering oil and gas pipelines System of oil-trunk pipelines the Yurubcheno-okhomskoye field - TaishetOil-trunk pipeline Kuchetkan - TaishetMain pumping stationOil pumping station-1Oil pumping station-3Oil pumping station-4Crude oil delivery and acceptance station TaishetCaptive power plantWell pads
Replacement of RS3 on DeltaV without facility shutdown
Design, supply and commissioning of automated process control systems and automated fire safety control systems
> 20 000
> 20 000
Period
2009 – up to now
2001 – up to now
2012-2013
2013-2014
2012-2013
2001-2010
2008-2011
2007-2013
Processing stationsOff-sites (re-equipment)Isomerization and catalytic reforming units
Design and commissioning of automated process control systems
Yokogawa 2013-2014
ЭП-300 unit turbo generatorHydrocarbon gas storehouse and loading/unloading rack
Chemical and water treatment unit
Design, assembly supervision and commissioning of automated process control systems
Yokogawa 2013-2014
Design, supply and commissioning of automated process control systems
Rockwell Automation (Allen Bradley)
2011-2013
L-24-6 stabilization unit Design of automated process control systems
Invensys 2011-2012
LARGE-SCALE PROJECTS
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Oil
Co
mp
an
y L
UK
OIL
The Filanovsky field PipelineOnshore facilities
Honeywell
The Varandey field (jointly with ConocoPhillips)
Siemens
The Nakhodka field
Gas-trunk pipelineGas gathering linesWell padsPower supply complexGas metering units (Well logging, gas flow rate measurement site)Auxiliary production
Siemens SCADAPack
Kogalymneftegaz TPP facilities
Rockwell Automation (Allen Bradley)
Pokachevneftegas TPP facilities
PLC Direct (Direct Logic)
The Pyakyakhinskoye field
Gas-trunk pipelineGas gathering linesWell padsTank farmCentral oil gathering plantHeat and water supply
5 000 SiemensSCADAPack
Company Process Facilities Number of I/O
Automation Products
Design of automated process control systems
Design, supply and commissioning of automated process control systems
Design, supply and commissioning of automated process control systems, information systems anddata transfer networks Upper level of information and control system
Design and commissioning of oil heater APCS
Design, supply and commissioning of automated process control systems
Design of automated process control systems
Field/Facility
Works Completed
Kogalym Refinery
Booster pump stationBooster pump station with preliminary water discharge unitVacuum-compressor station Booster pump stationCentral oil gathering plant
Central processing facility, oil-gathering systems (data integration)
Period
2008 now
up to
2012-2013
2012 up to now
2004-2006
2006-2008
2012-2013
Kogalym Refinery (reconstruction) Replacement of RS3 on DeltaV Emerson(Delta V) SCADAPack
2011-2014
8 000
Gazpromneft-Noyabrskneftegaz JSC facilities
Winter oil field
Facilities at Orehovo field and the Palyanovsk field
Booster pump stationGas compression stationCentral oil gathering plantOil pipeline
Booster pump stationWell pad pump stationPower supply facilities
Design, supply and commissioning of automated process control systems and automated fire safety control systems
Siemens,SCADAPack
2010 upto now
Design, supply and commissioning of automated process control systems, automated fire safety control systems and power management systems
Siemens 2005-2013
Preliminary water discharge unit Design, supply and commissioning of oil heater APCS
Siemens 2011-2013
Ga
zpro
m N
eft
JSC
Southern licensed territory of the Priobskoye field
Oil treatment facilities Design, supply and commissioning of automated process control systems and automated fire safety control systems
Siemens 2004-2011
Moscow Refinery Cracking unitIsomerization initVisbreaking unit
Design, supply, installation and commissioning of automated process control systems
Yokogawa Emerson(Delta V)
2012-2013
Omsk Refinery Hydrogen treatment unit Проектирование, монтаж, пусконаладка
Yokogawa 2012-2013
> 10 000
Terminal for discharge, storage and pumping of stable gas condensate
2014Rockwell Automation (Allen Bradley)
Construction and installation works, start-up and commissioning
Company Process Facilities Number of I/O
Automation Products
Field/Facility
Works Completed Period
LARGE-SCALE PROJECTS
Sa
lym
Pe
tro
lium
D
eve
lop
me
nt
N.V
. The Salym group of field
All facilities at West Salym, Upper Salym and Vadelyp Fields
> 100 000 Rockwell Automation (Allen Bradley)SCADAPack
Company Process Facilities Number of I/O
Automation Products
Design, supply and commissioning of automated process control systems, automated fire safety control systems and leak detection systems
Field/Facility
Works Completed Period
2005 - upto now
Oil
Co
mp
an
y R
uss
Ne
ft
Belkamneft JSC oil fields
Oil production and treatment facilities, formation pressure maintenance facilities
> 10 000 SCADAPackPLC Direct (Direct Logic)
Company Process Facilities Number of I/O
Automation Products
Design, supply and commissioning of automated process control systems
Field/Facility
Works Completed Period
2005-2012
Orsk Refinery
Heaters YokogawaDesign, supply, erection supervision works and commissioning of automated process control systems
2011-2012
Oil
Co
mp
an
y
Tatn
eft
Oil And Gas Production Department Elkhovneft
Complex crude oil treatment plant-1Complex crude oil treatment plant-2Separation unitKichuisk thermochemical plant
PLC Direct (Direct Logic)
Company Process Facilities Number of I/O
Automation Products
Design, assembly supervision and commissioning of automated process control systems
Field/Facility
Works Completed Period
2011-2013
Un
ite
d C
he
mic
al
Co
mp
an
y
Sh
ch
ek
ino
Azo
t United Chemical Company ShchekinoAzot
Cyclohexane shop Yokogawa
Company Process Facilities Number of I/O
Automation Products
Design, erection supervision works and commissioning of automated process control systems
Field/Facility
Works Completed Period
2012-2013
Eu
roC
he
m Novomoskovskiy Azot JSC
Shop “Carbamide -2”. Extension of process units with gas vent closure
Yokogawa
Company Process Facilities Number of I/O
Automation Products
Design, erection supervision works and commissioning of automated process control systems
Field/Facility
Works Completed Период выполнения работ
2012-2013
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LARGE-SCALE PROJECTS
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MM
C N
orils
k n
ick
el, E
ast
bra
nc
h o
ffic
e
Norilsk Ore Dressing plant
Sinter plant
Nickel plant
Copper plant
Norilsk railway
Copper plant metallurgical shop
Talnakh mine direction gas-producer plant
Talnakh Ore Dressing plant
Dudinka, Kayerkan and Norilsk tank farms
Ore production, treatment and transportationOre DressingAgglomerationMetallurgical processesStorage and measuring of petrochemicals
Avantis.PRO Ellipse Mincom WonderwareDirect Logic Mettler Toledo
Company Process Facilities Number of I/O
Automation Products
SurveyConceptual designDesignProductionEquipment supplyField supervisionCommissioning Start-up
Field/Facility
Works Completed Period
1999 - 2010
17
LARGE-SCALE PROJECTS
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Industrial Automation Systems LLC (Insist Avtomatika LLC) 18-1a, Karl Marx St., Omsk, 644042, Russia Tel./fax: +7 3812 320506, +7 3812 321684
info@industrialsystems.ru, www.industrialsystems.ru
Moscow representative office:36, estate 13, Zarechnaya St., Khimki,
Moscow Region, 141435, RussiaTel: +7 495 6621408, fax: +7 495 6621407
info@industrialsystems.ru
Houston representative office, USA:139 Gildwood Place, Tomball, TX, 77375
Tel.: +1 (832) 380-1467 houston@industrialsystems.ru
To place orders for control cabinets fabrication please contact: Oleg Kholin
Tel.: +7 (3812) 321682, +7 (3812) 320506 kholin@industrialsystems.ru
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