good practice day passion 4 excellence reinvent your
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Good Practice DayReinvent Your OrganizationWednesday 05th of April 2017 – Immenstadt, Germany
Passion 4 ExcellenceBe part of the network
System CIP with IPN
BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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WHY: Strategy@BhP
Leadplant responsibility to achieve EXCELLENCE in processes and costs
System CIP with IPN
BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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WHY: Strategy@BhP
Leadplant responsibility to achieve EXCELLENCE in processes and costs
System CIP with IPN
BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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WHAT: Continuous Improvement System
Standardized, interlocked and worldwide continuous improvement according Bosch Production System
System CIP with IPN
© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.5
WHAT: System CIP IPN in a Nutshell
BhP/CIP | 26.04.2018
2002First IPC meeting 11Plants
90Participants
TrustLeadplant survey in 2017Feedback round each meeting 3Days Workshop in different plants:
InformationDiscussionDecissions
StandardizedEquipmentProcessesCommon Targets
2Meetings per year
System CIP with IPN
BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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RESULT: Value Add
Focus CellsDerived from pareto-chart of failure downtime in Tableau
Failure IdentificationZoom in on the failure mechanism based on failure code and software
Failure AnalyzationBased on Tableau, Drawings, Line-walk, IPN-experience, …
100% UNDERSTANDINGOF FAILURE MECHANISM
Derivation of a Solution One simple solution that is useable in the whole IPNTarget: 0 failures with all parts in specification
Pilot ImplementationCopy of an existing solution in the IPN or implementation of a pilot solution with digital notation
Worldwide roll-outTransfer the same solution in the whole IPN.Complete documentation and transfer for new lines.
Solution trackingFollow-up of effectiveness
Step 1
Step 2
Step
4Step
7
Step 3
Step
8
Step 6
Step
5
System CIP with IPN
BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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RESULT: Value Add
Failure identification throughtableau and pareto
Failure analysis of feedingand separation process
Detailed analysis ofhardware, software as well asprocess parameters
Target= 100% failureunderstanding and decuctionof activities
Downtime based on tableau
Short- and long-term video analysisBy using GoPros / Smart Cams
BhP-TEF 4-column-system
Analysis of separation processWear on separation-needle
System CIP with IPN
BhP/CIP | 26.04.2018© Robert Bosch GmbH 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Following Steps: Continuous to work as ONE TEAM ww!
Increase efficiency in problem-solving by using ww know-how and competencies for PE9
Using different tools according needs of team like sharepoint, OneNote, JIRA..
Reduce IPC frequency in our value
stream from 6 to 3 months (!)
Meet on-site in each plant to ensure “go to gemba”
T H A N K Y O U
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