delivering events across the pi system -...

Presented by

Delivering Events

across the

PI System

Todd Brown and Chris Nelson

UC2012: Last Year

PI Event Frames has arrived!

Information

Challenges

50K Tags

100K Tags

Data Assets

+ Tags

Mining

Processing

10K Tags

50K Tags

Data Assets

+ Tags

Mining

Processing

As time goes on,

It’s Harder to fInd

information.

Information Challenges

Increasing Data

Events & Process Data

Are Not Integrated

Hard to Find

Related Data

Information Challenges Information Challenges “Homosapien Data Integration”

PI Event Frames Events Shorten the Time to Insight

Information

Challenges

Too High! Downtime Batches

Events Across

All Industries

Power & Utilities Power & Utilities

Generating Availability Data

System (GADS)

Turbine Startups &

Shutdowns • Events = Startups, Shutdowns

• Goal = Respond to MW dispatch

requests efficiently

• Good operating practice has significant

impact on power generation economics

& equipment maintenance.

• Events = description of equipment

failures such as when the event

started/ended, type of outage (forced,

maintenance, planned), etc.

• Goal = increase grid reliability

Power & Utilities Oil & Gas

Off-Shore

Well Surveillance

Mobile Truck –

Oil / Water Inventory Tracking • Event = truck arrives at a facility &

connects to an “Inlet” and off-loads

oil/water into facility storage tanks.

• Goal = Inventory Tracking

• Transportation of oil/water mixtures

from well locations not connected by

pipeline

• Events = Pump vibrations, meter

pressure, well step number, downtime,

ramp ups, ramp downs, etc.

• Goal = safety, production optimization,

asset reliability • Event Triage: Detecting & responding to

events. Detailed event analysis, summary

write-up, recommendations for fix

Power & Utilities Pulp & Paper Metals & Mining

Metal Processing

Coil Tracking

Paper Grade Runs

& Best Grade Change • Events = paper runs, time between

runs (grade change)

• Goal = Reduce the amount of time the

operator takes to perform a grade

change

• Compare grade run set points &

actuals to current run.

• Events = rolls of aluminum

• Goal = quality, produce better

aluminum; comparison and analysis of

data from different rolls

• Measure & record average force to

create the roll

Power & Utilities Chemicals Life Sciences

Batch Processing

CIP / SIP

Cycle Time &

Loss Time Analysis

• Events = batches, processing steps

• Goal = Identify & utilize “free capacity” by

running existing equipment more

efficiently. Capital cost avoidance for new

equipment.

• Determine mean cycle time for each

processing step. Loss/reason code for

variations to step target times.

• Events = batches, unit procedures,

operations, phases

• Goal = ensure product quality &

maintain regulatory compliance

• Batch analysis, batch reporting, annual

product reports

Utilities

Pulp & Paper

Grade Runs / Grade Changes

Pulp Cooking

Startups of Major Equipment

Chemicals

Metals & Mining Oil & Gas

Life Sciences

Batch Processing

Cycle Time

Genealogy

Downtime / Reason Codes

Anode Tracking

Material Transfers

Specific Crude Runs

Catalyst Change Outs

Well Testing

Startups & Shutdowns

Peak vs. Off-peak Power

GADS Reporting

Downtime / OEE / TEEP

Safety Events

Process Excursions

Sun vs. Shade Days

Production Summaries

Downtime

Sustainability

Transportation O&G – Downstream

Water Utilities

Water Quality Excursions

Water Level Excursions

Leaks / Large Consumptions

Trips (Point A to Point B)

Fueling

Asset Excursions / Faults

Specific Crude Runs

Catalyst Change Outs

Environmental Excursions

Turbine Faults

Downtime / Outages

Daily Production Summaries

Daily / Monthly Consumption

Air Emissions Monitoring

Waste Water Discharge

Released PI EF Talk Part 1 PI EF Talk Part 2

In Development

Fleet Reliability

Truck Events – Round Trip Events

Waiting Loading Running Loaded

Dumping Running Empty

Round Trip

1. PI Event Frames

Generator

2. PI WebParts dashboard

using PI OLEDB

Enterprise

3. PI OLEDB Enterprise

driving Microsoft Power

4. PI Coresight – Related

Events

PI Event Frames Generator

Released

PI Event Frames Generator + PI Event Frames Interface Mgr

• Generate Events via Trigger Tags

• Assign to an Event Frame Template

• Populate Event Frame Name

• Populate Event Frame Attributes

• Assign to Element

PI Event Frames Generator – Hierarchical Events

• Generate Child Hierarchical Events

PI Event Frames Generator – Results!!!

Event Attributes

Standard Event Data

PI WebParts dashboard using

PI OLEDB Enterprise 2012

Released

PI WebParts + PI OLEDB Enterprise 2012

Event Frame

Count & Duration

Aggregated by

Event Type and

PI WebParts + PI OLEDB Enterprise 2012

No Black Magic …

PI OLEDB

Enterprise Query

PI WebParts + PI OLEDB Enterprise 2012 - RoundTrips

RoundTrip

Events

Attributes

Operational

States

Operational

State Attributes Operational

State Trend

PI WebParts + PI OLEDB Enterprise 2012 - RoundTrips

No Black Magic …

simple PI OLEDB

Enterprise Query

PI OLEDB Enterprise 2012 driving

Microsoft Power View

Released

PI OLEDB Enterprise 2012 + Microsoft Power View

Truck Fleet Monitoring:

Filter on Route, Truck, or Driver

Truck Fleet Monitoring:

Filter on Highest Route (B)

PI Coresight – Related Events

Released

PI Coresight 2012 R2 – Related Events

Related Events

on Mine Truck 4

Automatically

Discovered

Trending:

Drag the time

range to lock

the trend to the

Event.

Attributes:

Drag Event to

Display to Set

Time Range &

View Event

Attributes

OSI Mining

Truck Tire

Detail

Dashboard

PI System Access 2012

PI Coresight 2012 R2

PI Event Frames Releases

Pt. 2 – More

Truck Events!!!

Truck Events

Motor Tilt Dump Amps

During Dumping

Maximum

Payload

Exceeded

Pitch & Roll

& Rack

Excursions

High Brake

Temperatures

1. PI AF Asset Based

Analytics

2. PI DataLink

3. PI ProcessBook

4. PI Coresight

5. Roadmap!

PI AF Asset Based Analytics –

Event Detection

PI Interfaces for BES / MES

Automatic Event

Generation Trigger PI Tags

AF Asset Based Analytics

[Temperature >= 180]

PI AF Attributes

External Systems

Events

Assets

Auto-create

Assets & Attributes

Trigger Hierarchical Events

Detect Events

Batch Events

PI AF: Asset Based Analytics – Calculations

PI AF: Asset Based Analytics – Event Detection

• Planned EF Functionality in 1st Release: – Support for Analysis Templates assigned to

Element Templates • One equation applied to all your similar assets

– Automatically Detect Events based on Configurable AF Based Event Triggers

• Leverages PI AF Attributes

• Leverages Performance Equation (PE) Syntax

• Same or different start & end event triggers

– Population of EF Name & EF Attributes

– Event Backfilling based on historical data

[Payload >= Capacity]

PI AF Attributes

Detect Events

Automatic Event Generation – Which One? Trigger PI Tags

[Temperature >= 180]

PI AF Attributes

Events

Inputs: PI Tags

Hierarchical Events

Batch Merging

Migration from

PIBaGen

Availability: Released!

Inputs: AF Attributes

Configurable Trigger

Leverages AF Element

Templates

Availability: 1H2014

PI DataLink –

Event in Excel

PI DataLink 2013 [RELEASED!]: Native PI AF Support!

PI DataLink

2013 now has

native PI AF

support!!!

PI DataLink [NEXT VERSION]: Events in Excel

Preview of

next PI

DataLink

release

showing

support for PI

Event Frames!

EF Search

Criteria

EF Attribute

Outputs

PI DataLink: Events in Excel

Automatically

calculates and

retrieves EF

Attribute

Values for you!

PI DataLink: Events in Excel – Truck Event Report

Truck Relative

Event Report

Out of the box

Excel Charting

PI DataLink: Events in Excel – Truck Event Report

Filter Event

Category on

just Frame

Excursions

PI DataLink: Events in Excel – Truck RoundTrip Report

RoundTrip

Event Attribute

Truck Excursion

Events During the

Selected RoundTrip

Truck Excursion

Events During the

Selected RoundTrip

Truck RoundTrip

Operational State at

Time of Event

Relative

Time into the

RoundTrip

Simply Select a

Different RoundTrip to

update the report

PI DataLink: Events in Excel – Brake Temp Excursion Report

Temperature

Excurstions

by State,

Type, Truck

Plotting Excursion

Event Attribute

Values over Time

Filter on just Right

Front (*RF*) Brake

Temp Excursions

Filter on just Right

Front (*RF*) Brake

Temp Excursions

+ Mine Truck 1

PI ProcessBook

– Recent Events

PI ProcessBook – Recent Events

Element

Relative

Gantt Chart –

Absolute Time

Pass EF Time

Context into

Display / Trends /

Ad-Hoc Trend Event

Details

PI Coresight –

Hierarchical

Events

PI Coresight – Hierarchical Events

Automatically

Returns

Hierarchical

Events Over Time

Range for

Selected Unit

Currently Adding

Support for

Hierarchical Events

PI Coresight – Event Trend

Selected Event

Event Trend

PI Coresight – Child Event Trend

Selected Child

Child Event

PI Event

Frames

Roadmap

1H 2H 1H 4Q

NOTE: Future dates are subject to change. Last Updated: 04-17-2013

Wave 2 – PI Event Frames for the Mainstream Wave 3 – PI Batch to PI Event Frames [+]

See PI System Roadmap on Tech Support site for updates

PI AF Asset Based

Analytics (TBD)

Event Detection

PI DataLink (TBD) Events in Excel

Related Events

PI System Access

Event Integration

PI Event Frames Generator Trigger Hierarchical Events (Tags)

Trigger Batches, PI BaGen Migration

PI Interfaces

for BES / MES Batch Events

2014 FUTURE 2012 2013

Product Theme

PI AF Audit Trail Viewer

PI Coresight Event Overlay Trending

PI Coresight Mobile Events in Your Pocket

RtReports EF Integrated into Compliance

Reports

PI Manual Logger Log Events / Event Attributes

PI Notifications Event Subscription & Notification

PI Data Archive Batch Link / Redirection [TBD]

Batch Intf

Hierarchical Events

(TBD) * Items in green indicate that

development has started, but release

projections are not yet available.

PI ProcessBook (TBD) Recent Events

PI Data Archive (TBD) Batch to EF Migration

Conclusions

myEvent

PI Event Frames

has arrived!

– PI Event Frames Generator –

– PI WebParts leveraging

PI System Access 2012 –

– PI System Access 2012 –

+ Microsoft Power View

– PI Coresight –

Related Events

More Event

Frames

support is

coming!

– PI ProcessBook –

Recent Events

– PI AF Based Analytics –

Event Detection

– PI Coresight –

Hierarchical Events

– PI DataLink –

Events in Excel

PI Event Frames

has arrived!

More Event

Frames

support is

coming!

PI Event Frames – Contact Us!

Todd Brown

tbrown@osisoft.com

Product Manager

OSIsoft, LLC

Chris Nelson

cnelson@osisoft.com

Development Lead

OSIsoft, LLC

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