delivering events across the pi system -...

Presented by

© Copyr i gh t 2013 OSIso f t , LLC.

Delivering Events

across the

PI System

Todd Brown and Chris Nelson


UC2012: Last Year


PI Event Frames has arrived!

© Copyr i g h t 2013 OS Iso f t , LLC . 6

Information

Challenges


50K Tags

100K Tags

Data Assets

+ Tags

Time

Mining

Processing


10K Tags

50K Tags

Data Assets

+ Tags

Time

Mining

Processing

As time goes on,

It’s Harder to fInd

information.


Information Challenges

9

Increasing Data

Events & Process Data

Are Not Integrated

Hard to Find

Related Data

Information Challenges Information Challenges “Homosapien Data Integration”

Copy

Paste


PI Event Frames Events Shorten the Time to Insight

Information

Challenges

Your

Data

Too High! Downtime Batches


Events Across

All Industries

11


Power & Utilities Power & Utilities

Generating Availability Data

System (GADS)

Turbine Startups &

Shutdowns • Events = Startups, Shutdowns

• Goal = Respond to MW dispatch

requests efficiently

• Good operating practice has significant

impact on power generation economics

& equipment maintenance.

• Events = description of equipment

failures such as when the event

started/ended, type of outage (forced,

maintenance, planned), etc.

• Goal = increase grid reliability


Power & Utilities Oil & Gas

Off-Shore

Well Surveillance

Mobile Truck –

Oil / Water Inventory Tracking • Event = truck arrives at a facility &

connects to an “Inlet” and off-loads

oil/water into facility storage tanks.

• Goal = Inventory Tracking

• Transportation of oil/water mixtures

from well locations not connected by

pipeline

• Events = Pump vibrations, meter

pressure, well step number, downtime,

ramp ups, ramp downs, etc.

• Goal = safety, production optimization,

asset reliability • Event Triage: Detecting & responding to

events. Detailed event analysis, summary

write-up, recommendations for fix


Power & Utilities Pulp & Paper Metals & Mining

Metal Processing

Coil Tracking

Paper Grade Runs

& Best Grade Change • Events = paper runs, time between

runs (grade change)

• Goal = Reduce the amount of time the

operator takes to perform a grade

change

• Compare grade run set points &

actuals to current run.

• Events = rolls of aluminum

• Goal = quality, produce better

aluminum; comparison and analysis of

data from different rolls

• Measure & record average force to

create the roll


Power & Utilities Chemicals Life Sciences

Batch Processing

CIP / SIP

Cycle Time &

Loss Time Analysis

• Events = batches, processing steps

• Goal = Identify & utilize “free capacity” by

running existing equipment more

efficiently. Capital cost avoidance for new

equipment.

• Determine mean cycle time for each

processing step. Loss/reason code for

variations to step target times.

• Events = batches, unit procedures,

operations, phases

• Goal = ensure product quality &

maintain regulatory compliance

• Batch analysis, batch reporting, annual

product reports


Utilities

Pulp & Paper

Grade Runs / Grade Changes

Pulp Cooking

Startups of Major Equipment

Chemicals

Metals & Mining Oil & Gas

Life Sciences

Batch Processing

Cycle Time

Genealogy

Downtime / Reason Codes

Anode Tracking

Material Transfers

Specific Crude Runs

Catalyst Change Outs

Well Testing

Startups & Shutdowns

Peak vs. Off-peak Power

GADS Reporting

Downtime / OEE / TEEP

Safety Events

Process Excursions


Wind

Solar

Sun vs. Shade Days

Production Summaries

Downtime

Sustainability

Transportation O&G – Downstream

Water Utilities

Water Quality Excursions

Water Level Excursions

Leaks / Large Consumptions

Trips (Point A to Point B)

Fueling

Asset Excursions / Faults

Specific Crude Runs

Catalyst Change Outs

Environmental Excursions

Turbine Faults

Downtime / Outages

Daily Production Summaries

Daily / Monthly Consumption

Air Emissions Monitoring

Waste Water Discharge


Released PI EF Talk Part 1 PI EF Talk Part 2

In Development


Fleet Reliability

20


Truck Events – Round Trip Events

Waiting Loading Running Loaded

Dumping Running Empty

22

Round Trip


1. PI Event Frames

Generator

2. PI WebParts dashboard

using PI OLEDB

Enterprise

3. PI OLEDB Enterprise

driving Microsoft Power

View

4. PI Coresight – Related

Events


PI Event Frames Generator


Released


PI Event Frames Generator + PI Event Frames Interface Mgr

26

• Generate Events via Trigger Tags

• Assign to an Event Frame Template

• Populate Event Frame Name

• Populate Event Frame Attributes

• Assign to Element


PI Event Frames Generator – Hierarchical Events

27

• Generate Child Hierarchical Events


PI Event Frames Generator – Results!!!

28

Event Attributes

Hie

rarc

hic

al E

vents

Standard Event Data


PI WebParts dashboard using

PI OLEDB Enterprise 2012


Released


PI WebParts + PI OLEDB Enterprise 2012

31

Event Frame

Count & Duration

Aggregated by

Event Type and

Truck


PI WebParts + PI OLEDB Enterprise 2012

32

No Black Magic …

PI OLEDB

Enterprise Query


PI WebParts + PI OLEDB Enterprise 2012 - RoundTrips

33

Truck

RoundTrip

Events

Event

Trend

Event

Attributes

Truck

Operational

States

Operational

State Attributes Operational

State Trend


PI WebParts + PI OLEDB Enterprise 2012 - RoundTrips

34

No Black Magic …

simple PI OLEDB

Enterprise Query


PI OLEDB Enterprise 2012 driving

Microsoft Power View


Released


PI OLEDB Enterprise 2012 + Microsoft Power View

37

Truck Fleet Monitoring:

Filter on Route, Truck, or Driver



38



39

Truck Fleet Monitoring:

Filter on Highest Route (B)



40


PI Coresight – Related Events


Released


PI Coresight 2012 R2 – Related Events

43

Related Events

on Mine Truck 4

Automatically

Discovered



44

Event

Trending:

Drag the time

range to lock

the trend to the

Event.



45

Event

Attributes:

Drag Event to

Display to Set

Time Range &

View Event

Attributes



46

OSI Mining

Truck Tire

Detail

Dashboard



PI System Access 2012

PI Coresight 2012 R2

PI Event Frames Releases


Pt. 2 – More

Truck Events!!!

48


Truck Events

49

Motor Tilt Dump Amps

During Dumping

Maximum

Payload

Exceeded

Pitch & Roll

& Rack

Excursions

High Brake

Temperatures

Pitch


1. PI AF Asset Based

Analytics

2. PI DataLink

3. PI ProcessBook

4. PI Coresight

5. Roadmap!


PI AF Asset Based Analytics –

Event Detection



PI Interfaces for BES / MES

Automatic Event

Generation Trigger PI Tags

AF Asset Based Analytics

[Temperature >= 180]

PI AF Attributes

External Systems

Events

Assets

Auto-create

Assets & Attributes

Trigger Hierarchical Events

Detect Events

Batch Events


PI AF: Asset Based Analytics – Calculations

54


PI AF: Asset Based Analytics – Event Detection

55


PI AF: Asset Based Analytics – Event Detection

• Planned EF Functionality in 1st Release: – Support for Analysis Templates assigned to

Element Templates • One equation applied to all your similar assets

– Automatically Detect Events based on Configurable AF Based Event Triggers

• Leverages PI AF Attributes

• Leverages Performance Equation (PE) Syntax

• Same or different start & end event triggers

– Population of EF Name & EF Attributes

– Event Backfilling based on historical data

56


[Payload >= Capacity]

PI AF Attributes

Detect Events



Automatic Event Generation – Which One? Trigger PI Tags


[Temperature >= 180]

PI AF Attributes

Events


Inputs: PI Tags

Hierarchical Events

Batch Merging

Migration from

PIBaGen

Availability: Released!

Inputs: AF Attributes

Configurable Trigger

Rules

Leverages AF Element

Templates

Availability: 1H2014


PI DataLink –

Event in Excel


PI DataLink 2013 [RELEASED!]: Native PI AF Support!

59

PI DataLink

2013 now has

native PI AF

support!!!


PI DataLink [NEXT VERSION]: Events in Excel

61

Preview of

next PI

DataLink

release

showing

support for PI

Event Frames!

EF Search

Criteria

EF Attribute

Outputs


PI DataLink: Events in Excel

62

PI AF

Automatically

calculates and

retrieves EF

Attribute

Values for you!


PI DataLink: Events in Excel – Truck Event Report

63

Truck Relative

Event Report

Out of the box

Excel Charting


PI DataLink: Events in Excel – Truck Event Report

64

Filter Event

Category on

just Frame

Excursions


PI DataLink: Events in Excel – Truck RoundTrip Report

65

RoundTrip

Event Attribute

Data

Truck Excursion

Events During the

Selected RoundTrip



66

Truck Excursion

Events During the

Selected RoundTrip

Truck RoundTrip

Operational State at

Time of Event

Relative

Time into the

RoundTrip



67

Simply Select a

Different RoundTrip to

update the report


PI DataLink: Events in Excel – Brake Temp Excursion Report

68

Brake

Temperature

Excurstions

by State,

Type, Truck



69

Plotting Excursion

Event Attribute

Values over Time



70

Filter on just Right

Front (*RF*) Brake

Temp Excursions



71

Filter on just Right

Front (*RF*) Brake

Temp Excursions

+ Mine Truck 1


PI ProcessBook

– Recent Events

72


PI ProcessBook – Recent Events

74

Element

Relative

Gantt Chart –

Absolute Time

Event

Table

Pass EF Time

Context into

Display / Trends /

Ad-Hoc Trend Event

Details


PI Coresight –

Hierarchical

Events

75


PI Coresight – Hierarchical Events

77

Automatically

Returns

Hierarchical

Events Over Time

Range for

Selected Unit

Currently Adding

Support for

Hierarchical Events


PI Coresight – Event Trend

78

Selected Event

Event Trend


PI Coresight – Child Event Trend

79

Selected Child

Event

Child Event

Trend


PI Event

Frames

Roadmap

80


1H 2H 1H 4Q

NOTE: Future dates are subject to change. Last Updated: 04-17-2013

Wave 2 – PI Event Frames for the Mainstream Wave 3 – PI Batch to PI Event Frames [+]

See PI System Roadmap on Tech Support site for updates

PI AF Asset Based

Analytics (TBD)

Event Detection

PI DataLink (TBD) Events in Excel

Related Events

PI System Access

Event Integration

PI Event Frames Generator Trigger Hierarchical Events (Tags)

Trigger Batches, PI BaGen Migration

PI Interfaces

for BES / MES Batch Events

2014 FUTURE 2012 2013

Product Theme

PI AF Audit Trail Viewer

PI Coresight Event Overlay Trending

PI Coresight Mobile Events in Your Pocket

RtReports EF Integrated into Compliance

Reports

PI Manual Logger Log Events / Event Attributes

PI Notifications Event Subscription & Notification

PI Data Archive Batch Link / Redirection [TBD]

Batch Intf

Hierarchical Events

(TBD) * Items in green indicate that

development has started, but release

projections are not yet available.

PI ProcessBook (TBD) Recent Events

PI Data Archive (TBD) Batch to EF Migration


Conclusions

82


myEvent

Your

Data


PI Event Frames

has arrived!

– PI Event Frames Generator –


– PI WebParts leveraging

PI System Access 2012 –

– PI System Access 2012 –

+ Microsoft Power View

– PI Coresight –

Related Events


More Event

Frames

support is

coming!

– PI ProcessBook –

Recent Events

– PI AF Based Analytics –

Event Detection

– PI Coresight –

Hierarchical Events

– PI DataLink –

Events in Excel


PI Event Frames

has arrived!

86

More Event

Frames

support is

coming!


PI Event Frames – Contact Us!

Todd Brown

[email protected]

Product Manager

OSIsoft, LLC

Chris Nelson

[email protected]

Development Lead

OSIsoft, LLC

87

mailto:[email protected]

mailto:[email protected]

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