atec capability statement rev 5
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Capability Statement
Contents
1 About Atec Verification
2 Reporting Software
3 Capabilities and Services
3.1 Inspection Services
3.2 Class & Structural Surveys (SPS)
3.3 Lifting Equipment
3.4 Unmanned Aerial Vehicles
3.5 3D Laser Mapping
4 Specialist Access Systems
Rope Access
4.1 Mechanical Services
4.2 Welding and Fabrication Services
4.3 Pressure Relief Valve & Pressure Gauge Testing
4.4 Ex Inspections
4.5 Wire Rope Sales and Inspection Wire Rope Services
4.6 Spooling Services
5 Training Services
6 Rebate Structure
7 Accreditations
1 About Atec Verification
ATEC has assembled an exemplary reputation in the industry with global operations executed from key international business locations in the Americas, Middle East and Asia.
ATEC employs a highly effective workforce offering a wide range of services not only to the drilling contractor and production market, but also skill sets and experience, working in the renewable and construction market. We provide inspection, engineering, fabrication, training and maintenance services for an ever-changing industry. ATEC is accredited to and maintains ISO 9001 quality certification standard from DNV Quality Evaluations Incorporated, and is approved as a service supplier by both ABS and DNV.
Inspection and Testing: Lifting Gear and
Hoisting Handling Tool inspection, DROPS,
NDT Verification, audits, QA/QC, Topside
Process Plant and Equipment, Structural,
Derrick, Wire Rope Inspection and
Lubrication.
Construction, Fabrication, Maintenance
and Repair: Specialist Trade and
Maintenance Services Including,
Mechanical, Complex Rigging, Welding,
Pipefitting and Commissioning Work.
Integrity Management and Engineering:
Integrity Strategies, Plans and Procedures,
Inspection Planning, Analysis and Risk
Assessment, Engineering Studies; Audit
and Review
Pressure Relief Valve & Pressure Gauge
Testing: Mobile test unit fully capable of
testing all offshore PRV’s and recalibrating
and Pressure Gauges on location.
At Atec Verification our most important value,
above all other business objectives, is quality and to
care for each other and the environment.
Accordingly, the highest standards of health, safety
and environmental responsibility are executed
throughout the business and in the delivery of our
products and services.
We are committed to continuous improvement in HSE performance and to maintaining our
record of zero harm to people and the environment.
Atec Verification is part of Eutex International Group, which provides us with a large network of
local and international support and resources across all our services http://ateccertification.com
2 Reporting Software
ATEC report system (ACERT) is a market leader and are unique within the oil and gas industry for
their depth and quality. Online or hard copy reports are developed along with major input from our
clients, to make sure that navigation is easy, user-friendly and meets their needs. Reports are very
detailed, but not needlessly complicated, and include substantial photographic, CAD drawings and
documentation support wherever needed. All reports developed are channeled through our
dedicated reporting and QA team, who help ensure consistency, accuracy and timely delivery of all
reports live to the web, soft copy and online version at www.ATECcertification.com.
3 Capabilities and Services
The following section outlines the
full range of scope of services Atec
Verification provides across:
Inspection
Specialist Access Systems
Maintenance and Repair
Fabrication and installation
Integrity Management
3.1 Inspection Services
Non Destructive Testing (NDT),
particularly when used in combination with Rope Access, is generally possible whilst the component
is in-service, thus reducing and often eliminating the need for expensive shutdowns.
Atec Verification conduct and specialize in a wide range of inspection services and if required can
advise on the most appropriate testing technique for a particular work-scope. Atec Verification
inspection personnel are highly qualified, skilled and experienced in the application of a wide
variety of inspection and testing methods and undergo intensive in house skill gap training to
ensure our clients receive first class deliverables. Our inspection services include but are not
limited to:
NDT services
Ultrasonic Testing Flaw Detection
Time of Flight Diffraction (TOFD)
Magnetic Particle Inspection (MPI)
Penetrant Inspection (DPI)
Eddy Current Inspection (ECI)
Phased Array Ultrasonic Inspection
Ultrasonic Wall Thickness
Corrosion Monitoring Services
Roller Probe Corrosion Mapping
Thermal Imaging
Close Visual Inspection (CVI)
Gauge Certification
PRV Testing
Special Periodic Surveys (SPS) Lifting Equipment Inspection and Recertification (LEEA Accredited)
Crane Structural and Mechanical Inspections Remote Camera Inspection
Dropped Objects Survey (Drops Accredited) Drops Awareness Training
Derrick and Mast Inspection
Electromagnetic Wire Rope Inspection and Lubrication
3.2 Class & Structural Surveys (SPS)
We have a thorough knowledge of classification requirements and the structure of offshore oil and
gas facilities.
Classification societies such as ABS and DNV have for many years relied on external rope access
specialists to assist the attending surveyor during the class inspection of ships and offshore
structures. Our experience gained from working with various classification societies on many
different types of facilities allows us to plan and execute surveys that are completed safely, to a
high standard and with minimal disturbance to on-board operations.
We have been audited and certified by ABS and DNV GL as an external specialist and work closely
with their surveyors from the early stages of pre- survey planning, on site execution and final
analysis of inspection data.
Atec Verification - is also able to assist in rectifying outstanding class issues with our maintenance and repair capabilities that include structural steel and piping renewals.
3.3 Lifting Equipment
Our accredited Lifting Equipment Inspection Department is dedicated to ensuring your equipment
remains in compliance with all relevant standards.
We do not take this accreditation lightly and all of our inspectors are regularly audited ensuring
the highest possible levels of competency. We recognize the importance of providing prompt and
efficient service and are aware of the implications of certification hold ups. Atec Verification has
invested in a computer generated online reporting system / management, which enables reports
to be generated quickly.
Our lifting inspection service includes:
Certified visual and NDT
inspection of baskets, containers
and skids
Certified visual inspections on
new / modified units
Conduct certified
comprehensive lifting / lifted
equipment inspections for both
Fixed and Loose equipment
NDT and Visual
inspection of Hoisting,
Handling and Rotary
Drilling tools
Audits on offshore and onshore
facilities to client specific, US, API or
LOLER requirements
Purpose built lifting equipment data management system to ensure code compliance
Comprehensive crane inspections including custom built inspection plans
and procedures
API derrick surveys completed systematically utilizing multi-
discipline maintenance and inspection personnel
3.4 Unmanned Aerial Vehicles
Atec Verification provide Unmanned Aerial
Vehicles (UAVs) to enable close visual
inspection of hard to reach areas of plant,
process, structure or accessories such as flare
stacks and towers.
These have been used successfully for
major clients across the region and
provide an innovative solution to
otherwise extremely difficult or unsafe
tasks
3.5 3D Laser Mapping
Atec Verification have invested in the latest laser scanning technology to allow surface profile mapping
of components and the production of 3D models that can be used to conduct defect / fitness for service
assessments, finite element analysis (FEA), corrosion monitoring, reverse engineering, fast spooling etc.
4 Specialist Access Systems
Rope Access
Our Rope Access capabilities provide intelligent solutions to technically challenging projects
and ensure a safe and economical approach to inspection, testing, maintenance, construction
and installation requirements. Atec Verification technicians are highly experienced and multi
killed, resulting in fewer mobilizations and more efficient implementation and completion
of projects.
We are also an SPRAT accredited operator, Our rigging technicians form highly experienced
and driven teams. All of our technicians hold nationally recognized rigging qualifications and
are subject to specific training both internal and external.
Atec Verification is the supplier of choice in this area reinforced by been selected time and
time again to complete some of the most complex rope access rigging.
4.1 Mechanical Services
Atec Verification offers a wide variety of mechanical services performed by trade qualified
Mechanical Fitters. The use of our mechanical capabilities in conjunction with Rope Access services
allows a safe and efficient alternative to conventional scaffold access. Our mechanical technicians
undergo extensive training to ensure they can perform their trades to the highest level while
working within the Rope Access
system. Atec Verification’s
mechanical services include:
Pipe fitting
Spool change outs
Mechanical and hydraulic fitting
Flange management and facing services Steel erection and deconstruction
Cold cutting services
Structural fitting services
Shipping and redundant steel removal
4.2 Welding and Fabrication Services
Atec Verification supply experienced and qualified personnel to undertake a diverse range of hot
works. Atec Verification’s project managers and welders can deliver process and structural repairs
and installation efficiently and effectively. Atec Verification’s experience in this field enables us to
deliver these services safely and consistently. Rope Access provides a fast and efficient method of
accessing work zones, and with the use of specific risk mitigations hot works become an extremely
safe operation. Our welding and fabrication
services include:
Engineering and Fabrication
Structural member removal and
replacement Pile patching and
remediation
Marine structures - ladder removal and
replacement Hull structure repair and
remediation
6G welding, Gouging and weld
repair Supply of equipment and
materials
Offsite fabrication and services
4.3 Pressure Relief Valve & Pressure Gauge Testing
The safety valve shall be visually inspected for possible defects. If any defects/concerns, NDE shall
be performed according too applicable PRT. If heavy corrosion is observed, ultrasonic testing shall
be performed according to the applicable PRT.
The safety valve shall be installed in the test bench and its opening pressure checked. Based on the result of the first test of opening pressure, the schedule for testing or each safety
valve should be evaluated if the opening pressure is:
In excess of nominal +/- 1 bar for valves with pressure setting below 25 bar or in
excess of nominal +/- 5% for valves above 25 bar.
The safety valve shall be dismantled and inspected internally. The valve shall be adjusted to the
correct opening pressure and then tested for leakage (bubble test).
Leakage test: Fill up discharge side with water and observe the number of bubbles/minute at 3%
below opening pressure. (API-527).
After adjustment and/or repair the safety valve shall be sealed and marked with SFI number. Test
certificate shall be completed and filed. The safety valve shall be sealed with sealing wire and a
metal seal.
After certification of the valve in question, the master data for Certification and next Certification
shall be updated in the Preventative Maintenance System.
4.4 Ex Inspections
Atec Verification offers a wide range of Rope Access electrical services. By utilizing trade certified
Hazardous Area Electricians with Rope Access qualifications, costs, disruption and manning levels
can be dramatically reduced thus giving a more efficient service when compared with conventional
scaffold methods and additional tradesmen. Atec Verification are able to offer the following
services:
Preparation and
Maintenance of Client's Ex
Equipment Register
Maintenance of Ex
Equipment and Ex
Enclosures
Implementation of Ex
Strategies to Comply with
Clients Maintenance Plan
Cabling installation
and Cable
Management Systems
Fire and Gas Cable and
Detector Installation
4.5 Wire Rope Sales and Inspection Wire Rope Services
Atec Verification’s wire rope service divisions offer a full range of services, from sales and
management to maintenance and storage.
We have close working relationships with several of the world’s leading wire rope manufacturers,
who also utilize our services.
This insight and knowledge of the make-up and
manufacturing process is highly valuable to us
in assisting our clients to overcome problems
with in-service steel wire ropes.
We cover every service aspect required for this critical component, our services include:
Visual inspection
Electromagnetic NDT inspection
Load testing
Destruct testing
Wire rope analysis
Wire Rope Termination
Re-Socketing
Spooling
Pressure lubrication
Wire Rope Storage
4.6 Spooling Services
ATEC offers a fully comprehensive wire rope/cable system removal, installation, change-out and inspection service.
Our thorough and continuing market research and substantial investment ensures we have the
very best equipment available to suit any
work scope requirement.
ATEC is committed to efficiently
providing a quality service to the
highest safety standards, working
practices and procedures. Our team of
experienced personnel is highly trained
in the methods and procedures for
handling, installation and removal of
wire rope and cable systems.
Our constant tension spooling units
enable wire ropes to be fitted correctly, resulting in the best performance and
maximum achievable service life.
With our series of high-specification
spooling equipment services and our industry experience we can provide clients with the best
advice and adopt a system or work scope to suit their specific requirements.
Spooling machines can be rapidly mobilized at short notice and taken to where our clients are
working. Our personnel are available to respond to clients’ needs on a 24/7 basis
5 Training Services
Safe operation in hazardous areas requires specialized knowledge by everyone from management to
maintenance. ATEC delivers a range of training and education programs designed to provide every corporate
level with the appropriate tools to understand safe operations in hazardous areas.
Our courses and customized training programs can significantly reduce COST and the potential for
catastrophic events, ensuring that everyone involved in Hazardous-Area Design, Installation, Maintenance or
Management has the required knowledge to ensure compliance and most importantly, SAFETY.
Eaton and ATEC have partnered to deliver CompEx training within Eaton’s Experience Center in
Houston, TX. Courses launch at the Experience Center in May.
COMPEX SCHEME • ExF – Foundation - Ex Foundation course is suited to
anyone involved in the hazardous-area industry. The training is designed to provide companies a method to raise hazardous-area awareness for their employees.
• Ex01–Ex04 –IEC Electrical/Instrumentation
Assessment -
The Ex01-Ex04 combines an underpinning knowledge
and practical assessment program, provided for
electrical Personnel who undertake the physical
installation and assembly of new ‘Ex’ equipment
and, who perform preventive maintenance and
inspections on previously installed equipment.
NEC 505/API•RP 14 FZ Ex01 – Ex04 – NEC Electrical/Instrumentation Assessment – The NEC505 Ex01-Ex04
combines an underpinning knowledge and practical assessment program, provided for electrical personnel who
undertake the physical installation and assembly of new ‘Ex’ equipment and, who perform preventive
maintenance and inspections on previously installed equipment. This is very similar to standard EX01-04 program
although additionally covers the NEC 505 Code of Practice for Zone 0, 1 & 2 locations.
NEC 500/API•RP 14 F (Pending Ex01 – Ex04) – NEC Electrical/Instrumentation Assessment - The NEC500
Ex01-Ex04 combines an underpinning knowledge and practical assessment program, provided for
electrical personnel who undertake the physical installation and assembly of new ‘Ex’ equipment and,
who perform preventive maintenance and inspections on previously installed equipment. This is very similar
to standard EX01-04 program although additionally covers the NEC 500 Code of Practice for Division 1&2
locations.
Ex11– Mechanical - Ex11 meets the competency requirements for EN 13463 Parts 1, 5 & 6 for
operatives working with mechanical equipment. Since the introduction of ATEX (& DSEAR) users
must identify all possible ignition sources that could arise in hazardous areas, including non-
electrical (mechanical) items of equipment. The safety measures for non-electrical equipment used
in hazardous areas include not only the design of equipment, but also those aspects required for
safe selection, installation, maintenance, inspection and repair.
Ex12 – Design The Ex12 CompEx course is intended to give an in-depth awareness to the
candidate with regard to explosive atmospheres formed by gases, vapors, mists and combustible dusts.
It covers the application design and selection of electrical equipment, along with the requirements of IEC
60079-14: Electrical installations design, selection and erection, this includes but not limited to, the
selection of equipment, cabling and cable glands etc. Designed specifically for designers and applications
engineers.
ATEC eLearning is an effective and efficient training platform designed for those with busy schedules, project time constraints and a need to minimize time employees spend off site. CE Collection Introduction to CE Mark introduction EC Directives CE Technical Documentation Requirements IEC Ex Collection Introduction to IEC Ex Material Properties Gases Hazardous Area Classification Sources of Ignition & Methods of Protection – Electrical and Non-Electrical Installation and Maintenance of Ex Equipment
**Also available as a classroom version – ATEX / IEC Ex Fundamentals**
ATEC – B.E.S.T. Develop people who have not had exposure to the industrial workforce. Offers skills training at a basic level using a building block approach. Builds a strong foundation of basic practices used in the industrial workspace.
Hands-on exercises, self-discovery labs and on-the•-job training exercises for completion in the workplace.
Courses: Basic Mechanical Skills
Basic Electrical Skills Basic Mechanical Drawings Basic Electrical Drawings
Basic Electrical Systems Basic Electrical Devices & Component Testing
Basic Troubleshooting Techniques Basic Electrical Installation Techniques
Basic Pneumatic and Hydraulic Power Systems Basic Programmable Logic Controller Systems
Basic Variable Frequency Drive Systems Hazardous Area Electrical Installation
*Course Rates available on Request*
•
•
6 Rebate Structure
ATEC are willing to look at rebate terms to encompass a wider spend with ATEC for a variety of services.
Should ATEC be successful in a contract award we would welcome discussions on the specific rebate model in conjunction with the client.
7 Accreditations
Through many years of experience Atec Verification has strived to provide the most efficient and
effective service. To do this and ensure the abilities of our systems and our personnel Atec Verification
has achieved certification in the following areas. This ensures the highest standard of service is
provided to our clients. Regular audits are conducted to allow continuous improvement to all areas of
the business from safety, quality management, and environmental care to work scope delivery.
ISO 9001:2008 accreditation
Lifting Equipment Engineers Association(LEEA) certification
Dropped Object Prevention Scheme (DROPS) accreditation
Det Norske Verita (DNV) Class accreditation
Industrial Rope Access Trade Association (IRATA)
Operator Society of Professional Rope Access Technicians (SPRAT)
Office Locations Training Locations
Atec - Americas 3409 Brinkman Houston, Tx 77018 Office: 713.862.0088 Fax: 713.862.0099
Atec - Asia Pacific 20 Pioneer Crescent #08-01 To #08-05 West Park Biz Central Singapore 628555 Office: +65.6871.4320 Fax: +65.6684.1605
Atec – Houston 3409 Brinkman Houston, Tx 77018 Office: 713.862.0088 Fax: 713.862.0099
Atec- Singapore 20 Pioneer Crescent #08-01 To #08-05 West Park Biz Central Singapore 628555 Office: +65.6871.4320 Fax: +65.6684.1605
Myanmar 85 Pan Hlaing Street Sanchaung Township 11111 Yangon The Republic Of The Union Of Myanmar Info-Apac@Ateccertification.Com
India Bldg. – 39, Shop No. 102, Indian Corporation, Dapode Rd, Mankoli Naka Bhiwandi, Dist. Thane, Maharashtra 421302 India Info-Apac@Ateccertification.Com
Dubai Techno Park, Jebel Ali, Po Box 123776 Dubai, Uae. Info-Me@Ateccertification.Com
Abu Dhabi Al Nowais Building, Tourist Club Area, Abu Dhabi, Uae P.O. Box 984 Info-Me@Ateccertification.Com
Perth 10/22 Shields Cres, Booragoon Wa 6154, Australia Info-Apac@Ateccertification.Com
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