air preparation equipment - bimba manufacturing · 8.2 air preparation equipment air preparation...
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8.2 Air
Prep
arat
ion
Equi
pmen
t
Air Preparation Equipment
• MFD Filters (MGF Series) 8.3
• MFD Mini Regulators (MSR Series) 8.4
• MFD General Purpose Regulators (MGR Series) 8.5
• MFD General Purpose Lubricators (MGL Series) 8.6
• MFD Filter - Regulators (MGFR Series) 8.7
• MFD FRL Combination (MGFC Series) 8.8
• MFD FRL Accessories 8.9-8.11
• MFD Mounting Accessories 8.12
• MFD Air Preparation Equipment List Prices 8.13-8.15
• Pneumatic Isolation Valves 8.16-8.23
Air PreparationEquipm
ent
8.2
Air Preparation Equipment From
Filters
General Purpose Regulators
Mini Regulators
FRL Combinations
Filter Regulators
General Purpose Lubricators
Pneumatic Isolation Valves
Distribution Blocks
Soft Start Valves
Pressure Relief Valves
8.3 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
FiltersMGF Series
Model A B C D E F G H J K
MGF200-06 30 123 1/8 NPT N/A 27 8.4 5.4 23 93 110
MGF200-08 30 123 1/4 NPT N/A 27 8.4 5.4 23 93 110
MGF300-08 41 182 1/4 NPT G 1/8 40 8 6.5 27 143 164
MGF300-10 41 182 3/8 NPT G 1/8 40 8 6.5 27 143 164
MGF400-15 50 208 1/2 NPT G 1/4 55 11 8.6 33.5 166.5 191.5
MGF600-20 70 280 3/4 NPT G 1/4 66 13 11 50 219 256
MGF600-25 70 280 1 NPT G 1/4 66 13 11 50 219 256
Performance Data
Dimensions (mm, except where noted)
0102030405060708090
0 20 40 60 80 100 120
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGF200
0102030405060708090
100
0 50 100 150 200
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGF300
0102030405060708090
100
0 50 100 150 200 250 300
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGF400
0102030405060708090
100
0 100 200 300 400 500
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGF600
Flow Characteristics
E F
H
J
G
K
D
A
B
C
BRACKETINCLUDED
Model MGF200-06-S MGF200-08-S MGF300-08 MGF300-08-S
MGF300-10 MGF300-10-S
MGF400-15 MGF400-15-S
MGF600-20 MGF600-20-S
MGF600-25 MGF600-25-S
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT
Filtering 40µ standard (5µ optional)
Pressure Range 20 to 130 PSI
Proof Pressure 215 PSI
Temperature Range 0 to 160° F
Drain Bowl Capacity 0.34 FL OZ 1.35 FL OZ 2.7 FL OZ 7.8 FL OZ
Bowl Material Polycarbonate Bowl Polycarbonate Bowl with Metal Bowl Guard Metal Bowl with Sight Glass
Body Material Aluminum
Mounting Individual Bracket or Modular Kit
Drain Blank: Auto Drain S: Semi-Auto Drain
Includes Stamped Steel Bracket
8.4
MFD Air Preparation Equipment
MSR Series
Performance Data
Dimensions (mm, except where noted)
0
10
20
30
40
50
60
70
80
90
100
0 5 10 15 20 25 30 35 40
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MSR200
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MSR200
Set Point
Flow Characteristics Regulation Characteristics
34
08: 1/4
(2) 1/8 NPT
06: 1/8
M30 x 1.5
38
2
7
30
42
51.5
28
BRACKETINCLUDED
GAUGEINCLUDED
BOTH SIDES
PRESSURE GAUGEPORT
40
50
5.5 WHEN ADJUSTINGKNOB LOCKED
2
74.5
10
26
Model MSR200-06 MSR200-08
Fluid Air
Port Size 1/8 NPT 1/4 NPT
Type Relieving regulators with push to lock adjustment knobs
Pressure Range 7 to 130 PSI
Proof Pressure 215 PSI
Temperature Range 0 to 160° F
Body Material Aluminum
Mounting Individual Bracket
Includes Gauge / Stamped Steel Bracket / Nut / 2 Gauge Ports
Mini Regulators
8.5 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
Model MGR200-06MGR200-06-L
MGR200-08MGR200-08-L
MGR300-08MGR300-08-L
MGR300-10 MGR300-10-L MGR400-15 MGR600-20 MGR600-25
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT
Type Relieving regulators with push to lock adjustment knobs
Pressure Range Blank: 7-130 PSI L: 7-60 PSI
Proof Pressure 215 PSI
Temperature Range 0-160˚ F
Body Material Aluminum
Mounting Individual Bracket or Modular Kit
Includes Gauge / Bracket / Nut / 2 Gauge Ports
MGR Series
Model A B C D E F G H J K L M
MGR200-06 30 32 M30 x 1.5 1/8 NPT 55 34 28 15.5 5.5 47 43 89
MGR200-08 30 32 M30 x 1.5 1/4 NPT 55 34 28 15.5 5.5 47 43 89
MGR300-08 41 31 M40 x 1.5 1/4 NPT 53 40 38 8 6.5 60 46 112.5
MGR300-10 41 31 M40 x 1.5 3/8 NPT 53 40 38 8 6.5 60 46 112.5
MGR400-15 50 40 M55 x 2.0 1/2 NPT 72 55 52 11 8.5 80 53 140.5
MGR600-20 70 48 M68 x 1.5 3/4 NPT 90 66 64 13 11 99 73.5 191.5
MGR600-25 70 48 M68 x 1.5 1 NPT 90 66 64 13 11 99 73.5 191.5
Performance Data
Dimensions (mm, except where noted)
0
10
20
30
40
50
60
70
80
90
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGR200
0
10
20
30
40
50
60
70
80
90
0 20 40 60 80 100 120 140 160
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGR300
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200 250
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGR400
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200 250 300 350 400 450
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGR600
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGR200
Set Point
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGR300
Set Point
26
29
32
0 20 40 60 80 100 120 140 160
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGR600
Set Point
26
27
28
29
30
31
32
0 20 40 60 80 100 120 140 160
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGR400
Set Point
Flow Characteristics Regulation Characteristics
F
H
E
L
G
M
J
K
C
B A
D
BRACKETINCLUDED
General Purpose Regulators
8.6
MFD Air Preparation Equipment
Model MGL200-06 MGL200-08 MGL300-08 MGL300-10 MGL400-15 MGL600-20 MGL600-25
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT
Pressure Range 7-130 PSI
Proof Pressure 215 PSI
Temperature Range 0-160° F
Oil Bowl Capacity 0.85 FL OZ 2.5 FL OZ 5.4 FL OZ 12.8 FL OZ
Bowl Material Polycarbonate Bowl Polycarbonate Bowl with Metal Bowl Guard
Metal Bowl with Sight Glass
Body Material Aluminum
Recommended Lubricant Non-Detergent SAE10, ISO VG32, or equivalent
Mounting Individual Bracket or Modular Kit
Includes Stamped Steel Bracket
MGL Series
Model A B C D E F G H J K
MGL200-06 30 1/8 NPT 40 27 8.5 5.5 47 80 23 119
MGL200-08 30 1/4 NPT 40 27 8.5 5.5 47 80 23 119
MGL300-08 41 1/4 NPT 53.5 40 8 6.5 60 125 27 169
MGL300-10 41 3/8 NPT 53.5 40 8 6.5 60 125 27 169
MGL400-15 50 1/2 NPT 71 55 11 8.5 80 142 33.5 190
MGL600-20 70 3/4 NPT 89 66 13 11 99 194.5 50 256
MGL600-25 70 1 NPT 89 66 13 11 99 194.5 50 256
0
10
20
30
40
50
60
70
80
90
100
0 20 40 60 80 100 120 140 160 180 200
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGL300
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200 250 300
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGL400
0
10
20
30
40
50
60
70
80
90
100
0 50 100 150 200 250 300 350 400 450
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGL600
0
10
20
30
40
50
60
70
80
90
100
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGL200
Performance Data
Dimensions (mm, except where noted)
Flow Characteristics
D E
H
J
B
A
C
BRACKETINCLUDED
G
F
K
General Purpose Lubricators
8.7 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
MGFR Series
Model A B C D E F G H J K L M N P
MGFR200-06 30 32 M30 x 1.5 1/8 NPT N/A 55 34 28 15.5 5.5 93 48 161 47
MGFR200-08 30 32 M30 x 1.5 1/4 NPT N/A 55 34 28 15.5 5.5 93 48 161 47
MGFR300-08 41 31 M40 x 1.5 1/4 NPT G 1/8 53 40 38 8 6.5 143 46 225.5 60
MGFR300-10 41 31 M40 x 1.5 3/8 NPT G 1/8 53 40 38 8 6.5 143 46 225.5 60
MGFR400-15 50 40 M55 x 2.0 1/2 NPT G 1/4 72 52 52 11 8.5 166.5 53 270.5 80
MGFR600-20 70 47.7 M68 x 1.5 3/4 NPT G 1/4 90 66 64 13 11 219 76 363 99
MGFR600-25 70 47.7 M68 x 1.5 1 NPT G 1/4 90 66 64 13 11 219 76 363 99
0102030405060708090
0 20 40 60 80 100 120
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFR200
0
10
20
30
40
50
60
70
80
90
0 20 40 60 80 100 120 140 160
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFR300
0102030405060708090
0 50 100 150 200 250
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFR400
0
10
20
30
40
50
60
70
80
90
0 50 100 150 200 250 300 350 400 450
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFR600
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFR200
Set Point
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFR300
Set Point
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFR400
Set Point
26
29
32
0 20 40 60 80 100 120 140 160
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFR600
Set Point
Performance Data
Dimensions (mm, except where noted)
Model MGFR200-06-S MGFR200-08-S MGFR300-08 MGFR300-08-S
MGFR300-10 MGFR300-10-S
MGFR400-15 MGFR400-15-S
MGFR600-20 MGFR600-20-S
MGFR600-25 MGFR600-25-S
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT 1 NPT
Type Relieving regulators with push to lock adjustment knobs
Filtering 40µ standard (5µ optional)
PressureRange 20 to 130 PSI
Proof Pressure 215 PSI
Temperature Range 0 to 160° F
Drain Bowl Capacity 0.34 FL OZ 1.35 FL OZ 2.7 FL OZ 7.8 FL OZ
Bowl Material Polycarbonate Bowl Polycarbonate Bowl with Metal Bowl Guard Metal Bowl with Sight Glass
Body Material Aluminum
Mounting Individual Bracket or Modular Kit
Drain Blank: Auto Drain S: Semi-Auto Drain
Includes Stamped Steel Bracket / Nut
Flow Characteristics Regulation Characteristics
L
N
F
M
H G
K
J
P
C
E
A B
D
BRACKETINCLUDED
Filter - Regulators
8.8
MFD Air Preparation Equipment
Model MGFC200-06-S MGFC200-08-S MGFC300-08 MGFC300-10 MGFC400-15
Fluid Air
Port size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT
Type Relieving regulators with push to lock adjustment knobs
Filtering 40µ standard (5µ optional)
Pressure Range 20 to 130 PSI
Proof Pressure 215 PSI
Temperature Range 0 to 160˚ F
Drain Bowl Capacity 0.34 FL OZ 1.35 FL OZ 2.7 FL OZ
Oil Bowl Capacity 0.85 FL OZ 2.5 FL OZ 5.4 FL OZ
Bowl Material Polycarbonate bowl Polycarbonate Bowl with Metal Bowl Guard
Body Material Aluminum
Mounting T-Bracket
Recommended Lubricant Non-Detergent SAE10, ISO VG32, or equivalent
Drain Semi-auto Auto
Includes T-Bracket / Nut
MGFC Series
Model A B C D E F G H J K L
MGFC200-06-S 62 30 50 1/8 NPT N/A M30 x 1.5 97 93 5.5 8.5 161
MGFC200-08-S 62 30 50 1/4 NPT N/A M30 x 1.5 97 93 5.5 8.5 161
MGFC300-08 72 41.5 70 1/4 NPT G 1/8 M40 x 1.5 124 143 6.5 9 225.5
MGFC300-10 72 41.5 70 3/8 NPT G 1/8 M40 x 1.5 124 143 6.5 9 225.5
MGFC400-15 89 50 80 1/2 NPT G 1/4 M55 x 2.0 164 165.5 8.5 12 269.5
Performance Data
Dimensions (mm, except where noted)
0102030405060708090
0 20 40 60 80 100 120
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFC200
0
10
20
30
40
50
60
70
80
90
0 20 40 60 80 100 120 140 160
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFC300
0102030405060708090
0 50 100 150 200 250
Out
let P
ress
ure
(psi
)
Flow (SCFM)
MGFC400
26
29
32
0 50 100 150
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFC200
Set Point
26
29
32
0 50 100 150
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFC300
Set Point
26
29
32
0 20 40 60 80 100 120 140
Out
let P
ress
ure
(psi
)
Inlet Pressure (psi)
MGFC400
Set Point
Flow Characteristics Regulation Characteristics
C
L
G
H
J K
E
F
A B
D
T SHAPEBRACKETINCLUDED
FRL Combination
8.9 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
MGZ Series Pressure Relief Valve
F
K
J
M
A
B
H
G
L
N E
C
2 - D
BRACKETINCLUDED
Model A B C D E F G H J K L M N
MGZ200-06-T 42 47 30 1/8 NPT 40 27 8.5 5.5 23 36.5 89 42.5 1/4 NPT
MGZ200-08-T 42 47 30 1/4 NPT 40 27 8.5 5.5 23 36.5 89 42.5 1/4 NPT
MGZ300-08-T 55 60 41 1/4 NPT 53.4 40 8 6.5 27 46 112.5 56.5 3/8 NPT
MGZ300-10-T 55 60 41 3/8 NPT 53.4 40 8 6.5 27 46 112.5 56.5 3/8 NPT
MGZ400-15-T 65 75 50 1/2 NPT 64 55 11 8.5 33.5 58.5 134 66 1/2 NPT
Model MGZ200-06-T MGZ200-08-T MGZ300-08-T MGZ300-10-T MGZ400-15-T
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT
Acting Type Manual
Valve Type 3 ports - 2 position
Pressure Range 0 to 130 PSI
Proof Pressure 215 PSI
Temperature Range 0 to 160° F
Body Material Aluminum
Operating Angle 90° (Twist)
Includes T-Bracket and Stamped Steel Bracket and Lock
A
P R
Dimensions (mm, except where noted)
T-Bracket Included
FRL Accessories
8.10
MFD Air Preparation Equipment
MGV Series Soft Start-up Valve
C
G
H
B
E
F
D
(2) A
BRACKETINCLUDED
M
J
L
K
Model A B C D E F G H J K L M
MGV200-06 1/8 NPT 24.5 30.5 30 123.5 57 5.5 8 80 67 59 1/4 NPT
MGV200-08 1/4 NPT 24.5 30.5 30 123.5 57 5.5 8 80 67 59 1/4 NPT
MGV300-08 1/4 NPT 31.5 34.5 34 131 62.5 6.5 8 95 82 74 3/8 NPT
MGV300-10 3/8 NPT 31.5 34.5 34 131 62.5 6.5 8 95 82 74 3/8 NPT
MGV400-15 1/2 NPT 40.5 39 40.5 142.5 80 8.5 11 120 102 90 1/2 NPT
Model MGV200-06-T-24VDC MGV200-06-T-110VAC
MGV200-08-T-24VDC MGV200-08-T-110VAC
MGV300-08-T-24VDC MGV300-08-T-110VAC
MGV300-10-T-24VDC MGV300-10-T-110VAC
MGV400-15-T-24VDC MGV400-15-T-110VAC
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT
Exhaust Port Size 1/4 NPT 3/8 NPT 1/2 NPT
Acting Type Solenoid Operated, 3/2 Soft-Start
Pressure Range 35 to 130 PSI
ProofPressure 215 PSI
Temperature Range 0 to 160° F
PowerConnection DIN
Voltage 110 VAC or 24 VDC
Voltage Range -15%~+10%
Insulation Class B
PowerConsumption 110 VAC: 3.5VA / 24 VDC: 2.5W
Includes T-Bracket and Stamped Steel Bracket
Dimensions (mm, except where noted)
R
P A
T-Bracket Included
FRL Accessories
8.11 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
MGA series Air Distribution Block
B
C
(4) A
D
Model/Item A B C D
MGA20006 1/8 36 30 28.5
08 1/4 36 30 28.5
MGA30008 1/4 44 38 35
10 3/8 44 38 35
MGA40010 3/8 52 52 42
15 1/2 52 52 42
MGA60020 3/4 76 68 60
25 1 76 68 60
Mead Fluid Dynamics, Inc. 4114 N. Knox Avenue Chicago, IL. 60641 Tele (877)MEAD-USA Fax (773)685-7002
www.mead-usa.com sales@mead-usa.com
SIZEA
Part NumberDescription
(Drawing for Reference Only)
THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLE PROPERTY
OF MEAD FLUID DYNAMICS, INC.
Model A B C D
MGA214-06-T 1/8 NPT 36 30 28.5
MGA214-08-T 1/4 NPT 36 30 28.5
MGA314-08-T 1/4 NPT 44 38 35
MGA314-10-T 3/8 NPT 44 38 35
MGA414-15-T 1/2 NPT 52 52 42
Model MGA214-06-T MGA214-08-T MGA314-08-T MGA314-10-T MGA414-15-T
Fluid Air
Port Size 1/8 NPT 1/4 NPT 1/4 NPT 3/8 NPT 1/2 NPT
# of Auxiliary Ports 2
Pressure Range 0 to 130 PSI
Proof Pressure 215 PSI
Temperature Range 0 to 160° F
Includes T-Bracket
Dimensions (mm, except where noted)
T-Bracket Included
FRL Accessories
8.12
MFD Air Preparation Equipment
J
C
A
D
B
E
F
H
G
Model A B C D E F G H J
MGA202-P1 51.3 5 30 45 38.3 8.5 11.5 5.5 25
MGA302-P1 68.6 7 41.5 60.5 49.3 9 12.5 6.5 35
MGA402-P1 79.5 7 50 76 58.5 12 15.5 8.6 40
MGA602-P1 103.5 10 70 104 79.5 16 19.5 11 50
J A
D
B
C
E
H
F
G
Model A B C D E F G H JMGA201-P1 66 5 30 45 38.3 8.5 11.5 5.5 50MGA301-P1 88 7 41.5 60.5 49.3 9 12.5 6.5 70MGA401-P1 104 7 50 76 58.5 12 15.5 8.6 80MGA601-P1 128 10 70 104 79.5 16 19.5 11 100
Part NumberDescription
(Drawing for Reference Only)www.mead-usa.com sales@mead-usa.com4114 N. Knox Avenue Chicago, IL. 60641 Tele (877)MEAD-USA Fax (773)685-7002 A
SIZEMead Fluid Dynamics, Inc. THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLE PROPERTY
OF MEAD FLUID DYNAMICS, INC.
Model A B C D E F G H J
MGA201-P1 66 5 30 45 38.3 8.5 11.5 8.5 50
MGA301-P1 88 7 41.5 60.5 49.3 9 12.5 6.5 70
MGA401-P1 104 7 50 76 58.5 12 15.5 8.6 80
MGA601-P1 128 10 70 104 79.5 16 19.5 11 100
Part NumberDescription
(Drawing for Reference Only)www.mead-usa.com sales@mead-usa.com4114 N. Knox Avenue Chicago, IL. 60641 Tele (877)MEAD-USA Fax (773)685-7002 A
SIZEMead Fluid Dynamics, Inc. THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLE PROPERTY
OF MEAD FLUID DYNAMICS, INC.
Model A B C D EMGA203-P1 35.5 15 30 38.3 11.5MGA303-P1 43.8 19.5 38 49.3 12.5MGA403-P1 52.5 26 52 58.5 15.5MGA603-P1 76.5 34 68 79.5 19.5
C
A
B
D
E
Model A B C D E
MGA203-P1 35.5 15 30 38.3 11.5
MGA303-P1 43.8 19.5 38 49.3 12.5
MGA403-P1 52.5 26 52 58.5 15.5
MGA603-P1 76.5 34 68 79.5 19.5
Model Description
MGF200-004-1 200 Series - 40 Micron Element Filter Bronze
MGF200-004-2 200 Series - 5 Micron Element Filter Plastic
MGF300-004-1 300 Series - 40 Micron Element Filter Bronze
MGF300-004-2 300 Series - 5 Micron Element Filter Plastic
MGF400-004-1 400 Series - 40 Micron Element Filter Bronze
MGF400-004-2 400 Series - 5 Micron Element Filter Plastic
MGF600-004-1 600 Series - 40 Micron Element Filter Bronze
MGF600-004-2 600 Series - 5 Micron Element Filter Bronze
L Bracket
T Bracket
U Bracket
Dimensions (mm, except where noted)
Filter Elements
J
C
A
D
B
E
F
H
G
Mounting Accessories
8.13 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
Model Number Description Nominal Flow (SCFM) List Price
MGF200-06-S Filter, 1/8 NPT, Semi-Auto Drain 18-20 $14.72
MGF200-08-S Filter, 1/4 NPT, Semi-Auto Drain 18-20 14.72
MGF300-08 Filter, 1/4 NPT, Auto Drain 70-80 38.69
MGF300-08-S Filter, 1/4 NPT, Semi-Auto Drain 70-80 21.06
MGF300-10 Filter, 3/8 NPT, Auto Drain 70-80 38.69
MGF300-10-S Filter, 3/8 NPT, Semi-Auto Drain 70-80 21.06
MGF400-15 Filter, 1/2 NPT, Auto Drain 150-170 47.86
MGF400-15-S Filter, 1/2 NPT, Semi-Auto Drain 150-170 28.96
MGF600-20 Filter, 3/4 NPT, Auto Drain 250-280 62.50
MGF600-20-S Filter, 3/4 NPT, Semi-Auto Drain 250-280 50.49
MGF600-25 Filter, 1 NPT, Auto Drain 250-280 62.50
MGF600-25-S Filter, 1 NPT, Semi-Auto Drain 250-280 50.49
Model Number Description Nominal Flow (SCFM) List Price
MGR200-06 Regulator, 1/8 NPT, 130 psi Gauge, Bracket 18-20 $22.93
MGR200-06-L Regulator, 1/8 NPT, 60 psi Gauge, Bracket 18-20 22.93
MGR200-08 Regulator, 1/4 NPT, 130 psi Gauge, Bracket 18-20 22.93
MGR200-08-L Regulator, 1/4 NPT, 60 psi Gauge, Bracket 18-20 22.93
MGR300-08 Regulator, 1/4 NPT, 130 psi Gauge, Bracket 70-80 33.54
MGR300-08-L Regulator, 1/4 NPT, 60 psi Gauge, Bracket 70-80 33.54
MGR300-10 Regulator, 3/8 NPT, 130 psi Gauge, Bracket 70-80 33.54
MGR300-10-L Regulator, 3/8 NPT, 60 psi Gauge, Bracket 70-80 33.54
MGR400-15 Regulator, 1/2 NPT, 130 psi Gauge, Bracket 150-170 43.47
MGR600-20 Regulator, 3/4 NPT, 130 psi Gauge, Bracket 250-280 56.78
MGR600-25 Regulator, 1 NPT, 130 psi Gauge, Bracket 250-280 56.78
Model Number Description Nominal Flow (SCFM) List Price
MGL200-06 Lubricator, 1/8 NPT, Bracket 18-20 $13.00
MGL200-08 Lubricator, 1/4 NPT, Bracket 18-20 13.00
MGL300-08 Lubricator, 1/4 NPT, Bracket 70-80 28.34
MGL300-10 Lubricator, 3/8 NPT, Bracket 70-80 28.34
MGL400-15 Lubricator, 1/2 NPT, Bracket 150-170 41.60
MGL600-20 Lubricator, 3/4 NPT, Bracket 250-280 53.20
MGL600-25 Lubricator, 1 NPT, Bracket 250-280 53.60
List PricesFilters
Regulators
Lubricators
8.14
MFD Air Preparation Equipment
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
Model Description Nominal Flow (SCFM) List Price
MGFR200-06-S Filter/Regulator, 1/8 NPT, Semi-Auto Drain 18-20 $26.20
MFR200-08-S Filter/Regulator, 1/4 NPT, Semi-Auto Drain 18-20 26.20
MGFR300-08 Filter/Regulator, 1/4 NPT, Auto Drain 70-80 60.93
MGFR300-08-S Filter/Regulator, 1/4 NPT, Semi-Auto Drain 70-80 49.04
MGFR300-10 Filter/Regulator, 3/8 NPT, Auto Drain 70-80 60.93
MGFR300-10-S Filter/Regulator, 3/8 NPT, Semi-Auto Drain 70-80 49.04
MGFR400-15 Filter/Regulator, 1/2 NPT, Auto Drain 150-170 67.38
MGFR400-15-S Filter/Regulator, 1/2 NPT, Semi-Auto Drain 150-170 64.27
MGFR600-20 Filter/Regulator, 3/4 NPT, Auto Drain 250-280 116.64
MGFR600-20-S Filter/Regulator, 3/4 NPT, Semi-Auto Drain 250-280 88.45
MGFR600-25 Filter/Regulator, 1 NPT, Auto Drain 250-280 116.64
MGFR600-25-S Filter/Regulator, 1 NPT, Semi-Auto Drain 250-280 88.45
Model Number Description Nominal Flow (SCFM) List Price
MGFC200-06 Filter/Regulator/Lube, 1/8 NPT, Semi-Auto Drain 18-20 $42.12
MGFC200-08 Filter/Regulator/Lube, 1/4 NPT, Semi-Auto Drain 18-20 42.12
MGFC300-08 Filter/Regulator/Lube, 1/4 NPT, Semi-Auto Drain 70-80 83.78
MGFC300-10 Filter/Regulator/Lube, 3/8 NPT, Auto Drain 70-80 83.78
MGFC400-15 Filter/Regulator/Lube, 1/2 NPT, Auto Drain 150-170 105.22
Model Number Description Nominal Flow (SCFM) List Price
MGV200-06-T-110VAC Soft Start Valve, 1/8IN NPT, Bracket, 120VAC 18-20 $60.09
MGV200-06-T-24VDC Soft Start Valve, 1/8IN NPT, Bracket, 24VDC 18-20 60.09
MGV200-08-T-110VAC Soft Start Valve, 1/4IN NPT, Bracket, 120VAC 18-20 60.09
MGV200-08-T-24VDC Soft Start Valve, 1/4IN NPT, Bracket, 24VDC 18-20 60.09
MGV300-08-T-110VAC Soft Start Valve, 1/4IN NPT, Bracket, 120VAC 70-80 65.56
MGV300-08-T-24VDC Soft Start Valve, 1/4IN NPT, Bracket, 24VDC 70-80 65.56
MGV300-10-T-110VAC Soft Start Valve, 3/8IN NPT, Bracket, 120VAC 70-80 65.56
MGV300-10-T-24VDC Soft Start Valve, 3/8IN NPT, Bracket, 24VDC 70-80 65.56
MGV400-15-T-110VAC Soft Start Valve, 1/2IN NPT, Bracket, 120VAC 150-170 102.71
MGV400-15-T-24VDC Soft Start Valve, 1/2IN NPT, Bracket, 24VDC 150-170 102.71
Model Number Description Nominal Flow (SCFM) List Price
MGZ200-06-T Pressure Relief Valve, 1/8IN NPT, Stamped Bracket 18-20 $22.94
MGZ200-08-T Pressure Relief Valve, 1/4IN NPT, Stamped Bracket 18-20 22.94
MGZ300-08-T Pressure Relief Valve, 1/4IN NPT, Stamped Bracket 70-80 27.32
MGZ300-10-T Pressure Relief Valve, 3/8IN NPT, Stamped Bracket 70-80 27.32
MGZ400-15-T Pressure Relief Valve, 1/2IN NPT, Stamped Bracket 150-170 36.06
List PricesFilter-Regulator Combination Units
Filter-Regulator Combo + Lubricator
Solenoid Operated Soft-Start Valves
Manually Operated Shut-Off / Relief Valves
8.15 For Technical Assistance: 800-442-4622
MFD Air Preparation EquipmentAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
Model Number Description List Price
MGA214-06-T Air Distribution Block, 1/8IN NPT with T Bracket $10.91
MGA214-08-T Air Distribution Block, 1/4IN NPT with T Bracket 10.91
MGA314-08-T Air Distribution Block, 1/4IN NPT with T Bracket 15.28
MGA314-10-T Air Distribution Block, 3/8IN NPT, Bracket 15.28
MGA414-15-T Air Distribution Block, 1/2IN NPT, Bracket 16.39
List PricesAuxiliary Air Porting Blocks
Model Number Description List Price
MGA201-P1 200 Series “T” Bracket $4.94
MGA202-P1 200 Series “L” Bracket 4.26
MGA203-P1 200 Series “U” Bracket 4.26
MGA301-P1 300 Series “T” Bracket 8.32
MGA302-P1 300 Series “L” Bracket 7.18
MGA303-P1 300 Series “U” Bracket 7.18
MGA401-P1 400 Series “T” Bracket 9.10
MGA402-P1 400 Series “L” Bracket 8.37
MGA403-P1 400 Series “U” Bracket 8.37
MGA601-P1 600 Series “T” Bracket 11.18
MGA602-P1 600 Series “L” Bracket 9.62
MGA603-P1 600 Series “U” Bracket 9.62
Model Number Description List Price
MGF200-004-1 200 Series, 40 Micron Element $1.04
MGF200-004-2 200 Series, 5 Micron Element 1.04
MGF300-004-1 300 Series, 40 Micron Element 2.08
MGF300-004-2 300 Series, 5 Micron Element 2.08
MGF400-004-1 400 Series, 40 Micron Element 3.90
MGF400-004-2 400 Series, 5 Micron Element 3.90
MGF600-004-1 600 Series, 40 Micron Element 12.48
MGF600-004-2 600 Series, 5 Micron Element 12.48
For 5 micron filter element, add “-W” to model number and $3.50 LIST
Modular Connector Brackets
Replacement Filter Elements
8.16
Bimba Manual Pneumatic Isolation Valves - PIV Series
Pneumatic Isolation Valves are typically the first valve following the FRL components in the line supplying compressed air to pneumatic equipment.
List Prices
Pneumatic Isolation Valves are the critical component in any safety lock-out, tagout system. Available sizes range from 1/4" inlet/outlet ports with 3/8" exhaust ports up to 1-1/2" inlet/outlet ports with 2" exhaust ports.
Available accessories include air mufflers, pressure switches, and air pres-sure “visual” indicators, and connecting hex nipples.
Note: The part numbers have been configured to provide information on applicable FRL series and port sizes. There is some overlap in the applicable FRL series.
For example: PIV (Pneumatic Isolation Valve) - 60 (60 series FRL) - 050 (Inlet/Outlet Port Size) - 075 (Exhaust Port Size)
FRL PIVValve
OperatingValve
PneumaticSystem
Valves
Referenced Standards:All standards are subject to revision. Parties are encouraged to investigate and apply the most recent editions of the standards indicated below. OSHA 29 CFR 1910.147CSA Z142-02 CSA Z460-05ISO 13849-1
ISO 14118:2000 EN 1037 ANSI/ASSE Z244.1-2003ANSI/PMMI B155.1-2006
Part Number Inlet/Outlet Port Size Exhaust Port SizeCv
List PriceIn/Out Exhaust
PIV-20-025/038 1/4 NPT 3/8 NPT 1.8 1.7 $82.52
PIV-20-038/038 3/8 NPT 3/8 NPT 2.6 2.6 82.52
PIV-20-038/075 3/8 NPT 3/4 NPT 4.7 3.5 112.89
PIV-60-050/075 1/2 NPT 3/4 NPT 7.1 4.0 112.89
PIV-60-075/075 3/4 NPT 3/4 NPT 8.2 4.1 112.89
PIV-60-075/125 3/4 NPT 1-1/4 NPT 13.1 8.9 155.43
PIV-70-100/125 1 NPT 1-1/4 NPT 16.5 9.5 155.43
PIV-70-125/125 1-1/4 NPT 1-1/4 NPT 19.2 9.7 155.43
PIV-70-150/200 1-1/2 NPT 2 NPT 35.5 50.9 495.04
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
8.17 For Technical Assistance: 800-442-4622
Bimba Manual Pneumatic Isolation Valves - PIV SeriesAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
Accessories
Caution Note: Mufflers only rated to 150 psi.*Note: This size contains female threads. All other sizes are male threaded.
All dimensions are inches.
Part Number In-Out Port Size
Exhaust Port Size A B C D E F G H I J K
PIV-20-025/038 1/4 3/8 2.3 6.9 1.0 1.3 1.0 1.0 3.0 0.3 1.3 0.3 1.9
PIV-20-038/038 3/8 3/8 2.3 6.9 1.0 1.3 1.0 1.0 3.0 0.3 1.3 0.3 1.9
Dimensions PIV Valves
Part Number Description Port Size Average Cv List Price
PIV-SIL-013 Air Muffler 1/8 NPT 2.0 $14.35
PIV-SIL-025 Air Muffler 1/4 NPT 2.7 14.35
PIV-SIL-038 Air Muffler 3/8 NPT 3.2 14.35
PIV-SIL-038-HF Air Muffler (High Flow) 3/8 NPT 4.9 20.02
PIV-SIL-050 Air Muffler 1/2 NPT 5.9 20.02
PIV-SIL-075 Air Muffler 3/4 NPT 5.9 20.02
PIV-SIL-075-HF Air Muffler (High Flow) 3/4 NPT 13.5 40.25
PIV-SIL-100 Air Muffler 1 NPT 16.7 40.25
PIV-SIL-125 Air Muffler 1-1/4 NPT 17.4 40.25
*PIV-SIL-200 Air Muffler 2 NPT 54.0 111.38
CK10-1/8 Hex Nipple 1/8 NPT N/A 3.59
CK10-1/4 Hex Nipple 1/4 NPT N/A 4.37
CK20-3/8 Hex Nipple 3/8 NPT N/A 4.47
CK60-1/2 Hex Nipple 1/2 NPT N/A 5.98
CK60-3/4 Hex Nipple 3/4 NPT N/A 9.78
CK70-1 Hex Nipple 1 NPT N/A 15.29
CK70-1-1/4 Hex Nipple 1-1/4 NPT N/A 30.73
CK70-1-1/2 Hex Nipple 1-1/2 NPT N/A 55.54
8.18
Bimba Manual Pneumatic Isolation Valves - PIV Series
Part Number Thread Size A B MaterialCK10-1/8 1/8 NPT 1.06 7/16" Black Oxide Steel
CK10-1/4 1/4 NPT 1.50 5/8" Black Oxide Steel
CK20-3/8 3/8 NPT 1.45 3/4" Zinc Plated Steel
CK60-1/2 1/2 NPT 1.89 7/8" Zinc Plated Steel
CK60-3/4 3/4 NPT 1.96 1-1/8" Zinc Plated Steel
CK70-1 1 NPT 2.34 1-3/8" Zinc Plated Steel
CK70-1-1/4 1-1/4 NPT 2.48 1-3/4" Zinc Plated Steel
CK70-1-1/2 1-1/2 NPT 2.61 2" Zinc Plated Steel
Hex Nipples
Part Number In-Out Port Size
Exhaust Port Size A (open) B (open) C D E F G H I
PIV-20-038/075 3/8 3/4 6.6 9.0 2.0 3.0 4.4 2.3 1.3 1.6 0.34
PIV-60-050/075 1/2 3/4 6.6 9.0 2.0 3.0 4.4 2.3 1.3 1.6 0.34
PIV-60-075/075 3/4 3/4 6.6 9.0 2.0 3.0 4.4 2.3 1.3 1.6 0.34
PIV-60-075/125 3/4 1-1/4 7.7 10.8 2.3 3.8 5.5 2.8 1.8 1.9 0.34
PIV-70-100/125 1 1-1/4 7.7 10.8 2.3 3.8 5.5 2.8 1.8 1.9 0.34
PIV-70-125/125 1-1/4 1-1/4 7.7 10.8 2.3 3.8 5.5 2.8 1.8 1.9 0.34
PIV-70-150/200 1-1/2 2 8.2 14.8 3.0 5.0 8.2 3.2 3.4 2.4 0.47
Dimensions PIV Valves
Air Mufflers
Part Number Port Size A BPIV-SIL-013 1/8 1.6 0.8
PIV-SIL-025 1/4 1.6 0.8
PIV-SIL-038 3/8 1.6 0.8
PIV-SIL-038-HF 3/8 2.9 1.3
PIV-SIL-050 1/2 2.9 1.3
PIV-SIL-075 3/4 2.9 1.3
PIV-SIL-075-HF 3/4 4.5 2.0
PIV-SIL-100 1 4.5 2.0
PIV-SIL-125 1-1/4 4.5 2.0
*PIV-SIL-200 2 6.6 3.0
AB
All dimensions are inches.* Note: The PIV-SIL-200 contains female threads. All other sizes are male threaded.
All dimensions are inches.
A
F
B
C
D
GH
2X ∅ I THRU
PORT 2(OUTLET)
PORT 1(INLET)
PORT 3(EXHAUST)
D
C
PORT 1(INLET)
B
A
E
GH
F
PORT 2(OUTLET)
2X ∅ I THRU
PORT 3(EXHAUST)
PIV-70-150/200 Only
8.19 For Technical Assistance: 800-442-4622
Bimba Manual Pneumatic Isolation Valves - PIV SeriesAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
Pop-Up Indicator Pressure Switch
Pneumatic Energy Release Verification Options
• May be installed on all PIV valves with pressure sensing port
• Provides a means to verify the release of downstream pressure to next obstruction.
Visual Pop-Up Indicator or Pressure Switch (electrical)
PIV Sensing PortPIV Sensing Port - Bimba Pneumatic Isolation Valves are provided with 1/8 NPT sensing ports, enabling installation of a pressure sensing device such as the Pop-Up Indicator or Pressure Switch shown above. Standards suggest that machine design should include a method for verifying the release of energy after lockout.
The Bimba Pop-Up Indicator is constructed for the industrial environment with a brass body and 1/8" NPT connection. It offers 360° visibility and a redundant verification feature. By pushing on the red plunger, the operator can “feel” the presence of pressure and verify that the indicator is performing its sensing function.
The Bimba Pressure Switch offers an electronic pressure sensing option that can be integrated into a safety monitoring system, which confirms energy isolation throughout the circuit.
Pressure Switch SpecificationsWiring DiagramParameters Specifications
Maximum Operating Pressure 600 psig (41 bar)
Set Point Tolerance ±1 psi or 5% (.07 bar)
Diaphragm Material Buna N
Proof Pressure 1800 psi (124 bar)
Differential 8-16%
Current Rating 5 A @ 250 VAC 5 A @ 30 VDC (Resistive)
Media Connection (2) 1/8" NPT Male
Circuit Form (C) DT (Single Pole - Double Throw)
Electrical Connection (HR) DIN43650A
Verification Option Model Number Inlet Port Size* List Price
Pop-Up Indicator PIV-POI 1/8 $21.48
Pressure Switch PIV-PS 1/8 128.60
* NPT port threads.
8.20
Bimba Manual Pneumatic Isolation Valves - PIV Series
How it WorksManual PIV valve shown in the closed position. The valve can only be locked in the closed position.
Push/pull operation - Push the handle inward to exhaust downstream air (lockable in this position). Pull the handle outward to supply air downstream.1
212
3
10
Following any FRL components, an energy isolation valve is usually the first valve in the line supplying compressed air to equipment. The energy isolation valve should provide a quick means of shutting off the supply of air and exhausting the downstream lines.
The Bimba PIV valve has a large red operating handle for high visibility. When the handle is pulled out, there is full line pressure. A short, full inward push of the handle closes off the flow of air, and quickly exhausts the pressure in the downstream line. This action is swift and doesn’t require a difficult, slow, or confusing twisting action.
VALVE CLOSEDWhen the red handle is pushed inward, the flow of supply air is blocked and downstream air is exhausted via the exhaust port. While servicing or maintaining machinery, the PIV valve should be padlocked in this position to prevent the handle from being pulled outward inadvertently where potential for human injury exists.
VALVE OPENWhen the red handle is pulled outward supply air flows freely from inlet to outlet and flow to exhaust is blocked. A detent keeps the handle in the open position.
Valve Operation
PIV-20 Series
STANDARD SPECIFICATIONS: Ambient/Media Temperature: 40° to 175°F (4° to 80°C).Flow Media: Filtered air; 5 micron recommended.Inlet Pressure: 15 to 145 psig (1 to 10 bar).Port Threads: NPT standard.
Lock Hole Diameter: 0.27 inch (7.06 mm).Length of Hole: 0.43 inch (10.92 mm).NOTE: Per specifications and regulations, these products are defined as energy isolation devices, NOT AS EMERGENCY STOP DEVICES.
2 (out)
1 (in)
3 (exhaust) 2 (out)1 (in)
3 (exhaust)
8.21 For Technical Assistance: 800-442-4622
Bimba Manual Pneumatic Isolation Valves - PIV SeriesAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
VALVE CLOSEDWith a short push of the red handle inward, the flow of supply air is blocked and downstream air is exhausted via the exhaust port at the bottom of the valve. The PIV valve should be padlocked in this position to prevent the handle from being pulled outward inadvertently where potential for human injury exists or while servicing machinery.
VALVE OPENWhen the red handle is pulled out, supply air flows freely from inlet to outlet and flow to exhaust is blocked. A detent keeps the handle in the open position. The handle is not designed to be locked in this position, thereby providing for ready shut-off when necessary.
Valve Operation
PIV-60 Series
STANDARD SPECIFICATIONS:Ambient/Media Temperature: 40o to 175o F (4o to 80o C).Flow Media: Filtered air; 5 micron filter recommended.Inlet Pressure: 15 to 300 psig (1 to 20 bar).
Port Threads: NPT standard.NOTE: Per specifications and regulations, these products are defined as energy isolation devices, NOT AS EMER-GENCY STOP DEVICES.
VALVE CLOSEDWith a short push of the red handle inward, the flow of supply air is blocked and downstream air is exhausted via the exhaust port while servicing or maintaining machinery. Padlock the PIV valve in this position to prevent the handle from being pulled outward inadvertently to avoid potential for human injury while servicing machinery.
VALVE OPENWhen the red handle is pulled out, supply air flows freely from inlet to outlet and flow to exhaust is blocked. A detent keeps the handle in the open position. The handle is not designed to be locked in this position, thereby providing for ready shut-off when necessary.
PIV-70 Series
STANDARD SPECIFICATIONS: Ambient/Media Temperature: 40° to 175°F (4° to 80°C).Flow Media: Filtered air; 5 micron recommended.Inlet Pressure: 15 to 300 psig (1 to 20 bar). Port Threads: NPT standard.
Lock Hole Diameter: 0.38 inch (9.6 mm).Length of Hole: 0.75 inch (19.1 mm).NOTE: Per specifications and regulations, these products are defined as energy isolation devices, NOT AS EMERGENCY STOP DEVICES.
1 (in)
3 (exhaust)
2 (out) 1 (in)2 (out)
3 (exhaust)
8.22
Bimba Manual Pneumatic Isolation Valves - PIV Series
Referenced Standards:All standards are subject to revision. Parties are encouraged to investigate and apply the most recent editions of the standards indicated below. OSHA 29 CFR 1910.147CSA Z142-02 CSA Z460-05ISO 13849-1
What does this regulation cover?
In general terms, the rule requires that energy sources (pneumatic, electric, hydraulic, etc.) be shut off or disconnected while equipment is being serviced. Furthermore, the disconnected valve or switch must be locked to prevent reactivation while anyone is working on the equipment.
In the case of air-operated equipment, a lockout valve must be used to cut off the air supply to the equipment and exhaust any stored or residual downstream air. (OSHA Regulation 29 CFR 1910.147 lists a number of requirements for the control of hazardous energy sources.) In addition, Bimba PIV products assist manufacturers in complying with European regulation EN 1037 (Safety of Machinery). For complete information, please read the entire regulations.
Does this regulation apply to you?
An estimated 631,000 businesses are affected by this OSHA regulation. The majority of those affected are in the manufacturing and servicing industries. Among individual workers, equipment operators and those performing service on equipment are at the greatest risk of injury. Workers involved with packaging equipment, presses, and conveyor systems are also said to be at high risk.
Who benefits?
The Secretary of Labor says the procedures were developed to protect 39 million American workers from injury, and more than six percent of all workplace deaths can be eliminated in the affected industries. Statistics indicate that implementation of the regulation could prevent 120 deaths and 60,000 injuries annually.
How can this regulation be addressed?
The rule requires equipment to have “energy isolation devices” (to isolate the equipment from its energy sources), and that such devices be capable of being locked in the “off” position. Formal procedures must be established to de-energize the equipment, isolate it, and ensure that any stored energy (for example, air pressure trapped downstream in a system) has been dissipated. Employee training in these procedures is mandatory.
If your company uses pneumatically-controlled equipment, or if you are a manufacturer of pneumatically operated equipment, OSHA rules can have a substantial effect on your business. As an employer, compliance may involve modifications to the air control systems for equipment in your plant. As a manufacturer, the new machines or equipment you deliver should include lockout-and-exhaust devices as a part of your standard package.
Guidelines for a Safe Workplace
ISO 14118:2000 EN 1037 ANSI/ASSE Z244.1-2003ANSI/PMMI B155.1-2006
8.23 For Technical Assistance: 800-442-4622
Bimba Manual Pneumatic Isolation Valves - PIV SeriesAir Preparation Equipm
entM
anual Pneumatic Isolation
Valves - PIV Series
All product is sold F.O.B. shipping point. Prices are subject to change without notice.
Key points regarding the control of pneumatic energy:
• Shut-off valve required
Each piece of equipment must have a shut-off valve to isolate the equipment from its air supply and so render the equipment inoperative.
• Shut-off valve should be lockable
The valve is lockable if it is designed to allow the use of a padlock to keep the valve in the closed position.
• Pressurized downstream air must be relieved
In addition to locking out the air supply, all downstream air must be depressurized by providing an exhaust to atmosphere. Workers must also verify isolation and de-energizing, while being certain there is no reaccumulation of pressurized air during service or maintenance activities.
• “Tagout” may replace “lockout” only under certain circumstances
(1) If energy isolation device cannot be locked out;
(2) If employer shows that tagout provides safety equivalent to lockout. Whenever major replacement, repair, renovation, or modification of equipment is performed, or when new equipment is installed, energy isolating devices for such equipment must be designed to accept a lockout device.
The Bimba PIV Advantage FEATURES BENEFITS
• Teflon Seals Standard
• Integral Pressure Sensing Port
• Highest Flow Rates
• Push/Pull Activation
• Valve can only be locked in the “Off” position
• Full or oversized exhaust ports
Guidelines for a Safe Workplace
• Competitor’s nitrile seals can extrude into the bore and stick; Teflon insures easy motion even after long periods of non-use.
• ANSI/PMMI compliance; competitors need to “T” the line and add additional components.
• Quicker exhaust means more machine “up time.”
• Easy operation (ANSI/PMMI)
• ANSI/PMMI compliance; competitive rotary mod-els can be locked in the partially “on” position which is a safety hazard and not in compliance with existing standards.
• ANSI/PMMI compliance requires the exhaust port size to be greater than or equal to the supply port size. Many competitors have exhaust ports smaller than their supply ports.
Notes
8.24
Notes
Notes
8.25
Notes
8.26
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