ajay_ projects hands on details_new
TRANSCRIPT
![Page 1: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/1.jpg)
P. Ajaykrishnaa– Design and Development Manager
My projects hands on details
Contact: +91-955164050Email : [email protected]
![Page 2: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/2.jpg)
Design Knowledge's Product design and Development R&D Projects – Defense/Aerospace/Automobile sectors Industrial Automation Special purpose Machine design Plastic mold design Pressure die casting mold Press tools Design Deep drawn tools design Product design and Development Pneumatic and Hydraulic Jig and Fixture design CNC/CAM Program-NC Generation
![Page 3: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/3.jpg)
INDUSTRIAL AUTOMATION
![Page 4: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/4.jpg)
Using Standard Items/ brands
Misumi - Bushing, Trimming pulley, Belts, Toggle clamps etc SMC - Cylinders, Vacuum pad, Electrical Actuators, Valves
and Fittings & tubing Festo - Cylinders, drives SKF - Bearing, Bushing, Coupling THK - Linear Guides, Linear bushing, ball screws and nut PLC - Allen bradley, Delta PLC, Misubishi, Simens and ABB AC Motors - Kirlosker, Bonfigloni,oriental, Stepper motor and drivers – Oriental, GE, Schnider electric, OMRAN Sensor - OMRAN Janetics - Aircylinders, airfilter and Solenoid valves Etcs
![Page 5: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/5.jpg)
Continues Filling and Capping
Details1. Done by solid works2. Used Mitsubishi PLC3. Customer - Extreme Automation, Chennai
![Page 6: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/6.jpg)
Conveyors and packaging units
Details1. Done by solid works and Autodesk Inventor2. Used Allen Bradley3. Customer - Thakoan Engineering, Chennai
![Page 7: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/7.jpg)
Special Purpose Machine Design
![Page 8: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/8.jpg)
Continues TIG welding machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. AMS Material Pipe Welding – Aerospace
components Manufacturing2. 10-200 amps, Max weld thick=10mm
![Page 9: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/9.jpg)
Sheet metal Planishing machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. AMS Material Pipe planishing – Aerospace
components Manufacturing2. Maximum Thickness =10mm3. Maximum radius = Ø1000-1500mm
![Page 10: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/10.jpg)
Sheet metal Rolling -beading machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. Sheet rolling and beading – Aerospace components
Manufacturing2. Maximum Thickness =5mm3. Maximum radius = Ø1000-1500mm
![Page 11: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/11.jpg)
Sheet metal Planishing machine
Details1. Done by solid works and Autodesk Inventor2. Customer - Prabhakar Product, Chennai
Application1. AMS Material Pipe planishing – Aerospace
components Manufacturing2. Maximum Thickness =10mm3. Maximum radius = Ø1000-1500mm
![Page 12: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/12.jpg)
Gun Control Unit
Details1. Done by solid works and Autodesk Inventor2. Customer - BEL, Chennai
Application1. Defence- Missiles tracking and pointing unit2. Maximum targets = 60KM 3. Target degree = 360°
![Page 13: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/13.jpg)
Semi conductor fieldPCB Board faults inspection Unit
Details1. Done by solid works and Autodesk Inventor2. Customer -Newtools Automation, Penang,
Malaysia
Application1. Inspection faults on PCB Boards2. Maximum Size = 0-300 mm Length
![Page 14: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/14.jpg)
Semi conductor fieldPCB Board faults inspection Unit
Details1. Done by solid works and Autodesk Inventor2. Customer -Newtools Automation, Penang,
Malaysia
Application1. Inspection faults on PCB Boards2. Maximum Size = 0-300 mm Length
![Page 15: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/15.jpg)
Full auto backing unit
Details1. Done by solid works and Autodesk Inventor2. Customer - Newtools Automation, Penang,
Malaysia
Application1. Form backing material assembly unit2. Used Mitsubishi PLC
![Page 16: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/16.jpg)
HARD DISK – READER - INSPECTION UNIT
Details1. Done by solid works 2. Customer - JCY HDD, Johor, Malaysia
Application1. Hard disk reader Inspection unit2. Checking disk reading thickness3. Semi automatic
![Page 17: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/17.jpg)
Torque checking unit
Details1. Done by Autodesk Inventor2. Customer - Newtools Automation
Application1. Motorola Walkie talkie Value controller Torque
Inspection unit (R&D Purpose)
![Page 18: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/18.jpg)
Fully auto PCB Board Faults inspection unit
Details1. Done by Autodesk Inventor2. Customer -Entegris, Penang, Malaysia
Application1. PCB Board inspection unit
![Page 19: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/19.jpg)
2Mtr to 20Mtr Satellite Dish Antenna
Details1. Done by Auto CAD, Solidworks2. Customer - Bharath Electric Ltd, Chennai
Application1. Defense Signal tracking Satellite dish antenna
![Page 20: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/20.jpg)
2Mtr to 20Mtr Satellite Dish Antenna
![Page 21: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/21.jpg)
Wind Energy Development project
Details1. Done by Auto CAD, Solidworks2. Customer - Newtools Automation, Penang,
Malaysia
Application1. Wind Energy generation from very small amount
of air for low wind contain areas2. Malaysian Govt project
![Page 22: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/22.jpg)
Semi conductor Chip Inspection unit
Details1. Done by Auto CAD, Solidworks2. Customer - B-Braun, Penang, Malaysia
Application1. Semi conductor chip Inspection unit
![Page 23: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/23.jpg)
Thermo vacuum forming machine for Packing products
Details1. Done by Auto CAD, Solidworks2. Customer - Alltech Engineering, Chennai
Application1. Plastic Cups, Instrument backing products
Production machine
![Page 24: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/24.jpg)
Fully auto-Automobile glass holder fixing machine
Details1. Done by Auto CAD, Solidworks2. Customer - Ashaki glass Ltd, Chennai
Application1. Automobiles 4 wheelers Glass holder fixing unit
![Page 25: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/25.jpg)
Fully auto length cutting machine
Details1. Done by Auto CAD, Solidworks2. Customer - Thakoan Enginering, Chennai
Application1. Fully auto length cutting machine
![Page 26: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/26.jpg)
Sealant Dispenser unit
Details1. Done by Auto CAD, Solidworks2. Customer - Ashaki Glass ltd. Chennai
Application1. Sealant dispensing on glass holders
![Page 27: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/27.jpg)
R&D, Torque testing unit for Motorola
Details1. Done by Auto CAD, Solidworks2. Customer - Newtools Automation, Penang,
Malaysia
Application1. Torque testing unit
![Page 28: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/28.jpg)
Vacuum forming machine
Details1. Done by Auto CAD, Solidworks2. Customer - Alltech engineering, chennai
Application1. Vaccum forming machine
![Page 29: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/29.jpg)
Fully Auto Trimming unit
Details1. Done by Auto CAD, Solidworks2. Customer - Bright plast Ltd, Chennai
Application1. To trim actual size on Bowl mold components
![Page 30: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/30.jpg)
Fully Auto Trimming Unit
Details1. Done by Auto CAD, Solidworks2. Customer - Bright plast Ltd, Chennai
Application1. To trim actual size on Bowl mold components
![Page 31: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/31.jpg)
Fully Auto Trimming Unit
Details1. Done by Auto CAD, Solidworks2. Customer - Bright plast Ltd, Chennai
Application1. To trim actual size on Bowl mold components
![Page 32: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/32.jpg)
Fully Auto side drill unit
Details1. Done by Auto CAD, Solidworks2. Customer - JCY HDD, Johor, Malaysia
Application1. Side drilling operation on Hard disk component
![Page 33: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/33.jpg)
Pneumatic Glass Assembly Fixture – TYPE 1
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
![Page 34: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/34.jpg)
Pneumatic Glass Assembly Fixture – TYPE 2
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
![Page 35: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/35.jpg)
Pneumatic Glass Assembly Fixture – TYPE 3
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
![Page 36: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/36.jpg)
Pneumatic Glass Assembly Fixture – TYPE 4
Details1. Done by Auto CAD, Solidworks2. Customer - Sain Gobain, Chennai
Application1. To Make Assembly on Automobile Glass2. Used to assembly Spacers and holders3. It will get production 3sec/glass
![Page 37: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/37.jpg)
Caparo Checking Fixtures
![Page 38: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/38.jpg)
Worked for Given Companies Projects
Entergris - Penang, Malaysia JCY HDD BHD - Johor, Malaysia BOSCH - Penang, Malaysia Blaupunkt - Penang, Malaysia OSRAM - Penang, Malaysia B-BRAUN - Penang, Malaysia Motorola - Penang, Malaysia Renasas - Penang, Malaysia Clarion - Penang, Malaysia Lemtronics - Penang, Malaysia Ford - Chennai, India Hyundai - Chennai, India Bright plast - Chennai, India Daimler - Chennai, India Ashaki Glass - Chennai, India All Engineering - Chennai, India Prabhakar Products - Chennai, India HCL - Chennai, India Newtools Automation- Penang, Malaysia Dhanlex Plastic - Chennai, India Central Electro Chemical research Institute - Karaikudi, INDIA Caparo - Chennai, India Leads world - Penang, malaysia
![Page 39: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/39.jpg)
![Page 40: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/40.jpg)
![Page 41: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/41.jpg)
![Page 42: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/42.jpg)
![Page 43: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/43.jpg)
![Page 44: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/44.jpg)
![Page 45: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/45.jpg)
![Page 46: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/46.jpg)
![Page 47: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/47.jpg)
![Page 48: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/48.jpg)
DIE CASTING MOULD DESIGN
![Page 49: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/49.jpg)
DIE CASTING COMPONENTS
![Page 50: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/50.jpg)
COMPONENTS AND TYPES OF CAVITY MOLD OUTPUTS
![Page 51: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/51.jpg)
COMPUTER HARD DISK 2 CAV MOLD
![Page 52: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/52.jpg)
COMPUTER HARD DISK 2 CAV MOLD
![Page 53: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/53.jpg)
COMPUTER HARD DISK SINGLE CAVITY MOLD
![Page 54: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/54.jpg)
Jig and Fixture design
![Page 55: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/55.jpg)
CMM Inspection fixture ±0.001 precision Leak Testing fixture
4CAV Trimming die Dial Indicator inspection fixture
![Page 56: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/56.jpg)
Leads world Bulb assembly fixture CNC Machining fixture
CNC Machining fixture CMM Inspection fixture
![Page 57: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/57.jpg)
![Page 58: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/58.jpg)
![Page 59: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/59.jpg)
PRESS TOOLS AND DEEP DRAWN TOOLS DESIGN EXPERIENCE
![Page 60: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/60.jpg)
![Page 61: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/61.jpg)
![Page 62: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/62.jpg)
![Page 63: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/63.jpg)
![Page 64: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/64.jpg)
CNC MACHINING EXPERIENCEDONE BY
MASTERCAM/DELCAM/UNIGRAPHICSCAM PROGRAMMING SOFTWARES
![Page 65: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/65.jpg)
![Page 66: Ajay_ projects hands on details_new](https://reader033.vdocuments.site/reader033/viewer/2022052700/55ce7acfbb61eb38498b463e/html5/thumbnails/66.jpg)