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AIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and Engineering (4.0) Naval Air System Command 7 November 2007 NAVAIR Public Release 698 Distribution Statement A – “Approved for public release; distribution is unlimited”

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Page 1: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR VEHICLE ENGINEERINGOVERVIEW

Presented by:Mr. Tom RudowskyDeputy Director, AIR4.3A

Air Vehicle Engineering Department (4.3)Research and Engineering (4.0)

Naval Air System Command7 November 2007

NAVAIR Public Release 698Distribution Statement A – “Approved for public release; distribution is unlimited”

Page 2: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20082

AIR VEHICLE ENGINEERINGOVERVIEW

Mr. Tom RudowskyDeputy Director, AIR4.3A

Air Vehicle Engineering Department (4.3)Research and Engineering (4.0)Naval Air System Command

7 November 2007

PRIMARY POC:Mr. Jerry RubinskyAIR 4.3 SBIR Coordinator

NAVAIR Public Release 698Distribution Statement A – “Approved for public release; distribution is unlimited”

Page 3: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20083

Naval Aviation: Navy and Marine Corps Air Systems

Page 4: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20084

. . . TO DEVELOP, ACQUIRE AND SUPPORT AIRCRAFT AND RELATED SYSTEMS WHICHCAN BE OPERATED AND SUSTAINED AT SEA

. . . TO WORK WITH INDUSTRY ON BEHALFOF THE USER TO DELIVER OURPRODUCTS AND SERVICES

COMPARATIVE SCALINGUSS GEORGE WASHINGTON (CVN-73)

OVERLAID ON TYPICAL AIRFIELD RUNWAY(12,000 FT.X150 FT)

COMPARATIVE SCALINGUSS GEORGE WASHINGTON (CVN-73)

OVERLAID ON TYPICAL AIRFIELD RUNWAY(12,000 FT.X150 FT)

OUR CORE FOCUSES ON WHERE WE ARE DIFFERENT

NAVAIR’s ROLE IN NAVAL AVIATION IS…

Page 5: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20085

COMPLEX ENVIRONMENT AND MISSION ROLES

Page 6: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20086

SHIP/AIRCRAFT INTEGRATION

Page 7: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20087

Extreme Environments

Page 8: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20088

Structures

Standards

SubsystemsFlying Qualities

PerformanceAerodynamics

Simulation

Flight Controls

Landing Gear

Thermal Management

HydraulicsFatigue

Mechanical Systems

Fire Protection

Ice Protection

LoadsFlutter

Service Life

Technology

Transparencies

Flight ClearanceFuel Containment

SpecificationCorrosion

Store Separation And More ….Wind Tunnel Testing

AIR VEHICLE ENGINEERING

Modeling

Page 9: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 20089

Science and Technology Acquisition In-Service Support

AIRCRAFT PLATFORM INTERFACESHIP & EXPEDITIONARY

AIRCREW / MAINTENANCE TRAINING SYSTEMS

MISSION SYSTEMS & SENSORSAIR ASW / ASUW

SEA BASED AIRCRAFT &SYSTEMS / UNMANNED AERIAL

VEHICLES (UAVs)

MARITIME WEAPONS

FULL LIFE CYCLE

Page 10: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 200810

NAPRA – ATSUGI, JAPAN

NAVAIR HQ

NAVAL AIR WARFARE CENTER

LOGISTIC SUPPORT ACTIVITY

CHINA LAKENAWC WEAPONS DIV

POINT MUGUNAWC WEAPONS DIV

NORTH ISLANDNAVAIRDEPOT, NATEC

NAVAL AIR DEPOTTRANSITIONING TO

FLEET READINESS CENTERS

• MISSILES / FREEFALL WEAPONS• WEAPON SYSTEM INTEGRATION• ELECTRONIC WARFARE SYSTEMS• LAND RANGE / SEA RANGE• NON LETHAL WEAPONS

WEAPONSWEST COAST HUB

AIRCRAFTEAST COAST HUB

LAKEHURSTNAWC AIRCRAFT DIV

PATUXENT RIVERNAVAIR HQ, PEOS, NAWC

AIRCRAFT DIV

CHERRY POINTNAVAIRDEPOT

JACKSONVILLENAVAIRDEPOT

ORLANDONAWC AIRCRAFT DIV

NAVAIR MAJOR SITES

Page 11: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 200811

NAPRA – ATSUGI, JAPAN

NAVAIR HQ

NAVAL AIR WARFARE CENTER

LOGISTIC SUPPORT ACTIVITY

CHINA LAKENAWC WEAPONS DIV

POINT MUGUNAWC WEAPONS DIV

NORTH ISLANDNAVAIRDEPOT, NATEC

NAVAL AIR DEPOTTRANSITIONING TO

FLEET READINESS CENTERS

• MISSILES / FREEFALL WEAPONS• WEAPON SYSTEM INTEGRATION• ELECTRONIC WARFARE SYSTEMS• LAND RANGE / SEA RANGE• NON LETHAL WEAPONS

WEAPONSWEST COAST HUB

AIRCRAFTEAST COAST HUB

LAKEHURSTNAWC AIRCRAFT DIV

PATUXENT RIVERNAVAIR HQ, PEOS, NAWC

AIRCRAFT DIV

CHERRY POINTNAVAIRDEPOT

JACKSONVILLENAVAIRDEPOT

ORLANDONAWC AIRCRAFT DIV

NAVAIR MAJOR SITES – 4.3 ON SITE PERSONNEL

AIR43 PERSONNELON SITE

Page 12: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

AIR43A - TGR26 February 200812

INTEGRATED PROGRAM TEAMS

INTERRELATED AND INTERDEPENDENT IN

SUPPORT OF THE WARFIGHTER

(PRODUCT AND SERVICE OUTPUTS)

COMPETENCIES(SKILLS / KNOWLEDGE,TOOLS, PROCESSES)

BUSINESS UNITS(COST EFFECTIVE OPERATIONS,

WORK ENVIRONMENT, BEST INTERESTS OF NAVY)

ENTERPRISE AND OTHER TEAMS

PRIMARY ELEMENTS OF OUR CONOPS

Page 13: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

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Systems Engineering DivisionAIR4.3.1

Page 14: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

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Systems Engineering Division

Aeromechanics

Subsystems

Structures

Other Engineering Depts

Our goal is to achieve an integrated, balanced Air Vehicle system solution that meets cost, schedule, and performance objectives

Mission : To manage and lead Air Vehicle Integrated Product Teams. We develop Air Vehicle requirements, maintain Air Vehicle configuration, manage risk, and measure technical performance focusing on Fleet needs over the entire life cycle of a weapon system.

Air Vehicle Systems Engineering Division

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Aeromechanics DivisionAIR4.3.2

Page 16: AIR VEHICLE ENGINEERING OVERVIEW - NAVAIR VEHICLE ENGINEERING OVERVIEW Presented by: Mr. Tom Rudowsky Deputy Director, AIR4.3A Air Vehicle Engineering Department (4.3) Research and

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Aeromechanics Division

Flight Test

Simulation

Analysis

Wind Tunnel Testing

NATOPS DEVELOPMENTCONTROL LAW DEVELOPMENTSPEC COMPLIANCE / GUIDANCETACTICAL UTILITY ASSESSMENT

FLIGHT TEST PLANNINGDATA / ANALYSIS VALIDATION

RISK REDUCTION

FLIGHT CLEARANCE FLIGHT ENVELOPE EXPANSION

FLEET SUPPORT

PRE-FLIGHT TEST PREDICTIONSDATA BASE DEVELOPMENT

MISHAP INVESTIGATIONS

AeromechanicsInterface

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Structures DivisionAIR4.3.3

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AIR43A - TGR26 February 200818

Structures Division

Res

earc

h

Next Generation Service Life TrackingRisk QuantificationEnhanced Failure PredictionNew Structural Mfg & Repair ConceptsCalculation Management SystemFlight and Ground Test Methodologies

Acq

uisi

tion Design & Certification Criteria

IPT StaffingCommand and Ktr ConsultingStructural/Dynamic Ground & Flight Test Requirements DefinitionAirworthiness Certification & Flight Clearance

Direct Fleet SupportDepot Production SupportEngineering InvestigationsAircraft Modification/EnhancementsIn-Service Damage Repair Design/CertificationBattle Damage Repair Design/CertificationFollow-on Test & Evaluation, Stores IntegrationService Life Assessment/ExtensionInventory Management/Tracking

In-S

ervi

ce

Engi

neer

ing

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AIR43A - TGR26 February 200819

Materials DivisionAIR4.3.4

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Materials Division

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Subsystems DivisionAIR4.3.5

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Aerial Refueling Stores

Internal Fuel Tanks

Tank 1E(Tank 1F not shown)

Tank 2

Tank 3

Tank 5L

Tank 5R

Tank 4

Vent Tank

Wing Tank

Tank 1E(Tank 1F not shown)

Tank 2

Tank 3

Tank 5L

Tank 5R

Tank 4

Vent Tank

Wing Tank

Subsystems DivisionReservoirs

Tubing runs

Accumulators

F-18 Pumps

Switching Valves

FIRE PROTECTION

Prevention, Containment, Detection, Suppression

ECS

Cooling and Pressurization for Crew and Avionics

ICE PROTECTION

Detection and Management of Ice Accretion

Mechanisms

Transparencies

Airframe Bearings

Internal Cargo

External CargoFasteners

Emergency Egress Lighting

Main Gear Design,Structural Integration &

Performance

Nose Gear Design,Structural Integration &

Performance

Brake Control System Design,Installation, Integration & Performance

Landing Gear Door & UplockIntegration & Performance

Launch Bar, Holdback Bar &Arresting Hook

Integration & Performance

Nose Wheel Steering

Wheels, Tires & Brakes

Main Gear Design,Structural Integration &

Performance

Nose Gear Design,Structural Integration &

Performance

Brake Control System Design,Installation, Integration & Performance

Landing Gear Door & UplockIntegration & Performance

Launch Bar, Holdback Bar &Arresting Hook

Integration & Performance

Nose Wheel Steering

Wheels, Tires & Brakes

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QUESTIONS?