adding value to your organization through ems implementation
TRANSCRIPT
Environmental Quality Management / DOI 10.1002/tqem / Winter 2006 / 1
The elements that
make for an effec-
tive environmental
management system
(EMS) are not
unique, or even en-
vironment-specific.
Techniques and sys-
tems that help en-
sure environmental compliance and reduce envi-
ronmental impacts can also help improve safety,
product quality, productivity, and overall corpo-
rate culture.
Organizations that are implementing an EMS
should view the process as an opportunity to add
value. As discussed below, the key to capturing
this added value is to expand the organization’s
view of EMS implementation. The process should
not focus narrowly on environmental, health,
and safety (EHS) issues, but should also seek to
improve operations, maintenance, and adminis-
trative functions that parallel or synergize with
EMS tasks and elements.
About This ArticleThis article discusses ways in which effective
EMS implementation can add value to the imple-
menting organization. In the sections that follow,
I discuss (and offer examples of) several ap-
proaches for leveraging EMS implementation in
order to improve the effectiveness and profitabil-
ity of the business or organization that is under-
taking the EMS
project.
This article is
part of an occa-
sional series that
addresses aspects of
EMS design and im-
plementation. It
follows my prior ar-
ticles for this journal entitled “EMS Improvement
Through Effective Delegation of Environmental
Responsibilities” (which appeared in the winter
2004 issue)1 and “Integrating Managers into En-
vironmental Management Systems” (which ap-
peared in the summer 2005 issue).2
Meeting Customer and StakeholderExpectations
To start off, let me offer a few words on the
most obvious way an EMS can add value to your
firm: by meeting the demands of a key customer
or stakeholder.
If an important customer or a regulatory en-
forcement agency demands that you have an
EMS, the payoff for implementing one generally
becomes quite clear. In addition, in some indus-
tries, agreed-upon industrywide standards of care
may necessitate EMS implementation. Most of
the currently active EMSs in use among U.S.-
Franklin Giles
Adding Value to YourOrganization ThroughEMS Implementation
EMS implementation can be
expanded to improve performance
in a wide range of business areas
© 2006 Wiley Periodicals, Inc.Published online in Wiley InterScience (www.interscience.wiley.com).DOI: 10.1002/tqem.20117
Franklin Giles2 / Winter 2006 / Environmental Quality Management / DOI 10.1002/tqem
based companies have in fact been implemented
in response to one of these drivers.
As discussed below, however, EMSs offer
many other potential benefits, even in the ab-
sence of an outside mandate.
Management Review and PerformanceMetrics
Most EMSs currently in use include a man-
agement review element. The specified review
typically includes periodic assessment of the or-
ganization’s environmental performance and
consideration of any changes to its potential en-
vironmental impacts. Another commonly speci-
fied feature is regular
review of the organiza-
tion’s EHS policy.
In my opinion, the
most useful EMS mod-
els focus part of this
periodic management
review on environ-
mental performance
metrics. Ideally, the or-
ganization will develop such metrics for each op-
erating unit, and then aggregate these individual
measures in order to represent the environmental
performance of larger business units.
Effective environmental performance metrics
allow management to assess organizational per-
formance, prioritize issues for corrective action,
and rally staff members to respond to identified
challenges. Such metrics also facilitate communi-
cation with the organization’s owners and stake-
holders.
Adding Value with Performance MetricsThe management review element of an EMS
offers a significant opportunity to add value, es-
pecially in organizations where periodic review of
performance is currently underutilized or is lim-
ited to top executives only. Value can be added at
these organizations by developing or enhancing
the overall performance metric review process, in
tandem with implementation of environmental
performance reviews.
In the most effective EMSs, environmental
metrics are reviewed along with other measures
of business performance. Well-chosen metrics can
drive significant performance improvements. In
addition, presenting environmental metrics
along with metrics on productivity, quality,
safety, and other parameters that are important to
the overall performance of the business reinforces
the message that leading organizations manage
all important aspects of their business well.
Performance metrics can be very effective in
motivating improvement when the metric repre-
sents something that is both clearly measurable
and under the control of the person who is re-
sponsible for the performance of the parameter
that the metric represents.
Example: Flare Reduction Metric at aPetrochemical Facility
One EMS implementation in which I partici-
pated involved establishing a flare reduction met-
ric at a petrochemical facility. In this case, the
EMS implementation team had identified the
noise and light produced by gas flaring as a sig-
nificant concern for the community surrounding
the facility. In addition, combustion of plant off-
gases in the flare was a source of air emissions.
The facility was designed so that pressure con-
trol valves from various processes vented to the
flare header. A treatment system had been in-
stalled to remove gas from the flare header, treat
it, and then route it for use as plant fuel gas.
As part of its EMS, the facility implemented a
new control display that indicated when gas from
the flare header was being burned instead of
being routed to fuel use. The facility adopted a
performance metric based on the percentage of
time that gas was being burned in the flare. Con-
Effective environmental performancemetrics allow management to assessorganizational performance,prioritize issues for correctiveaction, and rally staff members torespond to identified challenges.
Environmental Quality Management / DOI 10.1002/tqem / Winter 2006 / 3Adding Value to Your Organization Through EMS Implementation
Building on Synergies with Other BusinessActivities
Such integration generally is quite feasible
since EHS activities share many key characteris-
tics with other business functions. For example, a
process to identify, investigate, and correct unsafe
conditions and actions is an important part of a
safety program. Similarly, a procedure to identify
and correct off-specification products is necessary
for quality improvement. Likewise, a means to
identify client dissatisfaction and ensure that
client issues are addressed is a cornerstone of cus-
tomer service.
Using an EMS proj-
ect to implement pro-
cedures that identify
and correct exceptions
in all these important
business areas can add
significant value to the
organization overall.
Example: An Integrated Corrective ActionSystem
I recently was part of a team that reviewed en-
vironmental compliance and EMS effectiveness at
a highly regulated facility. Overall, the facility’s
environmental performance was very good. At the
end of the audit, our hosts met with us to confirm
responsibility for entering our observations into
the facility’s online corrective action system.
The facility had implemented the corrective
action system to meet the expectations of its
major regulator. But rather than limiting the sys-
tem’s usefulness to just one business aspect, facil-
ity management had chosen to expand the scope
of the system to include safety, environment, re-
liability, human resources, and every other signif-
icant aspect of their business.
Their practice was to enter all identified im-
provement opportunities into the system, where
the opportunities would then be prioritized, as-
trol room operators were assigned to monitor and
reduce the percentage of flaring time.
Within six months of EMS implementation,
flaring time had been reduced from over 60 per-
cent to below 2 percent. This represented a very
substantial performance improvement and
helped the facility meet an EMS goal of reducing
community environmental impacts and air emis-
sions. It also provided a very positive improve-
ment story that the facility could share with
members of the local community and with other
facility stakeholders.
In addition, since the flare treatment system
fed the facility’s fuel gas supply, natural gas pur-
chases were significantly reduced over the same
time period.
This performance metric—implemented as
part of an EMS—yielded a direct benefit to the fa-
cility’s bottom line. Performance improvements
of this kind can be found in many organizations
and are a powerful way to add value through EMS
implementation.
Implementing an Exception Investigation andResponse Process
An ability to respond constructively to envi-
ronmental incidents (such as oil spills) is a re-
quirement for facilities that handle hazardous
substances. Above and beyond this basic prereq-
uisite, however, any facility that wants to have a
leading-edge EMS should implement a process for
identifying and responding to all environmental
exceptions, from missed reports to adverse in-
spection findings.
A procedure for identifying exceptions and
planning necessary improvements is one of the
key capabilities underlying the Plan–Do–Check–
Act improvement cycle that forms a basis for
many EMSs. Moreover, implementing an excep-
tion tracking and corrective action procedure can
add value to an organization if the process also
incorporates other important business aspects.
Implementing an exception trackingand corrective action procedure
can add value to an organization ifthe process also incorporates other
important business aspects.
Franklin Giles4 / Winter 2006 / Environmental Quality Management / DOI 10.1002/tqem
signed a due date, and tracked to resolution. The
facility expected all employees to use the system
in order to ensure that exceptions were being ad-
dressed and that each group could find out what
its assignments were. Since upper management at
the facility regularly reviewed the status of action
items in the system, most workers we met were
very familiar with the corrective action system
and with the status of their assigned tasks.
Instead of being a limited application sup-
porting the regulatory function only, this facil-
ity’s corrective action system provided significant
value to the whole organization.
Reducing Loss ofMaterials andEnergy
Pollutant emis-
sions, hazardous waste
generation, environ-
mental releases, and
energy inefficiency
represent a waste of
process materials, fuel,
energy, or product. Environmental management
system improvements—including measures such
as implementation of environmental performance
metrics, and improvements in training, proce-
dures, and incident prevention and response—can
help reduce all these sources of waste.
These improvements can also reduce waste of
product, feedstocks, and fuel, and can help pre-
vent loss or shrinkage of valuable materials. Thus,
the environmental management system elements
that the EMS team implements can have a direct
positive impact on the organization’s bottom line.
Adapting Environmental ComplianceActivities to Reduce Loss and ImprovePerformance
Many activities required for environmental
compliance can be expanded or adapted in ways
that help reduce loss and shrinkage. Some exam-
ples include the following:
• Systems to inventory and track usage of haz-
ardous chemicals for purposes of complying
with the Toxic Release Inventory rules can be
used to monitor inventories of valuable
process materials.
• The daily and weekly inspection rounds re-
quired for monitoring of hazardous waste ac-
cumulations, oil storage tanks, and air pollu-
tion control equipment can be expanded to
include key security points, material storage
areas, and in-plant piping.
• Combustion control improvements intended
to prevent visible emissions and reduce air
emissions can also improve combustion effi-
ciency and reduce fuel usage.
The flare-gas example discussed above illus-
trates this point well. In the course of reducing
noise, light problems, and air emissions, the fa-
cility also saved a significant quantity of fuel gas
and was able to reduce natural gas purchases.
Decreasing Waste and Enhancing ValueReducing generation of expensive-to-manage
hazardous waste is another way to add value
through EMS implementation. In a January 2003
publication entitled WasteWise Update—Environ-
mental Management Systems, the US Environmental
Protection Agency (EPA) highlighted several case
histories of public- and private-sector organizations
that had added value with EMSs by implementing
recycling, reuse, and other waste reduction mea-
sures. This document is available on the EPA Web
site at http://www.epa.gov/wastewise/wrr/ems.htm.
Using EMS Implementation as an Opportunityto Improve Operations
Updating operating procedures and worker
training to incorporate environmental manage-
The environmental managementsystem elements that the EMS teamimplements can have a directpositive impact on theorganization’s bottom line.
Environmental Quality Management / DOI 10.1002/tqem / Winter 2006 / 5Adding Value to Your Organization Through EMS Implementation
processing problems that each operator had per-
sonally experienced.
Because every operator had somewhat differ-
ent preferred settings, process unit operations
changed just a little at the beginning of each
shift. The changes were small but they temporar-
ily affected product quality—sometimes causing
products to fail to meet quality specifications.
As part of the EMS implementation process,
we convened meetings of the four or five shift op-
erators that controlled each major process unit
and facilitated agreements among them on the
best settings to use for their particular unit. From
an EMS perspective, the purpose was to agree on
settings that would
prevent permit excur-
sions and outages, but
the EMS team hoped
to see an improvement
in product quality as
well.
Using the agreed-
upon settings reduced
the number of changes made to process unit con-
trols and led to smoother and more consistent
operations across shifts. Within six months, the
amount of off-specification product at the facility
had been reduced, and total production had in-
creased by small (but significant) amounts.
The reduction in off-specification product
had been expected, and the EMS team was grat-
ified that the predicted improvements were
achieved. The production gains occurred be-
cause the operators—having stopped making
their individual defensive adjustments each
shift—now had more time to optimize produc-
tion and could refine optimization across shifts
in sequence.
The improvements in product quality and
production quantity achieved in the course of
implementing an EMS at this facility added sig-
nificant value to the implementing organization.
ment system requirements often provides an
opportunity for the organization to realize over-
all improvements in productivity and prof-
itability.
In formulating revised procedures and train-
ing schemes, the organization can incorporate
input on operations, maintenance, administra-
tion, and potential quality improvements from
operators, maintenance personnel, and subject-
matter experts.
Utilizing Existing ExpertiseIn my experience, there is at least one person
in each area who understands how to improve re-
liability and quality, or reduce costs. Significant
profitability gains can often be achieved if the
knowledge and experience of key people can be
synthesized into specific, concrete improvements
in administrative, operating, or maintenance
practices.
Example: Improving Operating ConsistencyOne facility where I helped implement an
EMS realized significant production enhance-
ments through improving operating consis-
tency.
This facility included many around-the-clock
processing operations and followed a rotating
shift schedule. The facility operated in 12-hour
shifts and had four different shift teams, plus a
backup operator for each major process unit.
This meant that at least four different indi-
viduals controlled each process unit at different
times. Some of the process units were large and
complicated and had to be continually moni-
tored and adjusted to ensure that their product
met customer specifications.
Over time, each individual operator had de-
veloped specific control tactics and operating set-
tings for their particular process units, based on
their own experience. Typically, the process unit
settings would be adjusted to prevent the worst
Using the agreed-upon settingsreduced the number of changes
made to process unit controls andled to smoother and more
consistent operations across shifts.
Franklin Giles6 / Winter 2006 / Environmental Quality Management / DOI 10.1002/tqem
Rescuing an Underperforming Business UnitLet me offer a final example of a high-pro-
file—but challenging—way to add value: Imple-
menting an EMS as part of a package of improve-
ments aimed at turning around a business unit
that is not meeting expectations.
The upside potential of this approach is clear.
If the project succeeds and the business unit man-
ages to turn itself around, the EMS implementa-
tion team can create a significant positive effect,
gain a chance for recognition, and enhance op-
portunities for further EMS development.
The downside potential is also clear, of course.
Moreover, the risks involved often are beyond the
control of the EMS implementation team. In all
likelihood, there are concrete reasons for the inad-
equate performance of the subject business unit,
and these will have to be identified and addressed.
The reader is encouraged to review my previ-
ous articles in this journal for descriptions of—
and possible solutions to—some of the challenges
that can arise in attempting to improve the func-
tioning (including the environmental manage-
ment) of underperforming business units.
Concluding ThoughtsEHS professionals understand the value of
environmental management systems and are
broadly supportive of EMS implementation in
their organizations. Most EHS leaders in both
the public and the private sectors acknowledge
that a well-implemented EMS can improve regu-
latory compliance and reduce environmental
impacts.
Increasingly, corporate leaders in operations,
maintenance, and administrative positions are
joining with their EHS colleagues as enthusiastic
supporters of environmental management sys-
tems. They recognize that these systems can yield
significant benefits to business owners and stake-
holders.
EMS implementation creates an opportunity
to add value at the bottom line, especially when
the organization uses the implementation
process to improve other business functions. This
“expanded” approach can add complexity to EMS
implementation, but the added value makes the
effort worth it.
Environmental management system imple-
mentation creates enhanced value when the EMS
team stays on the lookout for opportunities to
help improve the overall business.
Notes1. Environmental Quality Management, 14(2), 29–37.
2. Environmental Quality Management, 14(4), 31–38.
Franklin Giles is a technical manager in the Bloomington, Indiana, office of Environmental Strategies Consulting LLC. Hehas a BS in biochemistry from UCLA and an AM in chemistry from Harvard University. He has worked in environmentalmanagement, auditing, and management systems implementation since 1990.