®

917.255970 OWNER'SMANUAL

oAssemblyoOperationoCustomer

ResponsibilitiesoServiceoAdjustments• Repair Parts

Caution:Read and Followall Safety Rulesand InstructionsBefore OperatingThis Equipment

SAFETY RULESSafe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE ISCAPABLE OF AMPUTATING HANDSAND FEETANDTHROWING OBJECTS°FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

= Read, understand, and follow all instructions in the manualand on the machine before starting.

• Only allow responsible adults, who are familiar with theinstructions, to operate the machine.

= Clear the area of objects such as rocks, toys, wire, e!c+, =which could be picked up and thrown by the blade.,

° Be sure the area is clear of other people before mowing Stopmachine if anyone enters the area.,

• Never carry passengers.

o Do not mow in reverse unless absolutely necessary. Alwayslook down and behind before and while backing.

° Be aware of the mower discharge direction and do not pointit at anyone. Do not operate the mower without either theentire grass catcher or the guard in place.

= Slow down before turning,

° Never leave a running machine unattended. Always turn offblades, set parking brake, stop engine, and remove keysbefore dismounting..

° Turn off blades when not mowing.

° Stop engine before removing grass catcher or uncloggingchute.

° Mow only in daylight or good artificial light.° Do not operate the machine while under the influence of

alcohol or drugs,.

° Watch for traffic when operating near or crossing roadways.

° Use extra care when loading or unloading the machine intoa trailer' or truck+

II. SLOPE OPERATION

Slopes are a major factor related to loss_-of-controland tipoveraccidents, which can result in severe injury or death. All slopesrequire extra caution. If you cannot back up the slope or ifyou feeluneasy on it, do not mow it+

DO:

° Mow up and down slopes, not across,° Remove obstacles such as rocks, tree limbs, etc,

• Watch for holes, ruts, or bumps. Uneven terrain couldoverturn the machine_ Tall grass can hide obstacles.

° Use slow speed° Choose a Iowgear so that you will not haveto stop or shift while on the slope.

. Follow the manufacturer's recommendations for wheelweights or counterweights to improve stability.

° Use extra care with grass catchers or other attachments+These can change the stability of the machine.

= Keep all movement on the slopes slowand gradual Do notmake sudden changes in speed or direction+

° Avoid starting or stopping on a slope, ff tires lose tractior_,disengage the blades and proceed slowly straight down theslope.

DO NOT:

= Donot turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible°

° Do not mow near drop-offs, ditches, or embankments° Themower could suddenly turn over if a wheel is over the edgeof a cliff or ditch, or if an edge caves in+

° Do not mow or] wet grass., Reduced traction could causesliding_

° Do not try to stabilize the machine by putting your foot on theground.

° Do not use grass catcher on steep slopes.2

ill CHILDREN

Tragic accidents can occur if the operator is not alert to thepresence of children. Children are often attracted to the machineand the mowing activity. Never assume that children will remainwhere you last saw them.

° Keep children out of the mowing area and under the watchfu_care of another responsible adult.

• Be alert and turn machine off if children enter the area,

• Before and when backing, Lookbehind and down for smallchildren

• Never carry children. They may fall off and be seriousfyinjured or interfere with safe machine operation,

o Never allow children to operate the machine,

° Use extra care when approaching bUnd corners, shrubs,trees, or other objects that may obscure vision.

IV. SERVICE

o Use extra care in handling gasoline and other fuels _They areflammable and vapors are explosive,

Use only an approved container

Never remove gas cap or add fuel with the enginerunning.. Allow engine to cool before refueling+ Do notsmoke..Never refuel the machine indoors.

Never store the machine or fuel container inside wherethere is an open flame, such as a water heater+

° Never run a machine inside a closed area+

° Keep nuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition.

° Never tamper with safety devices., Check their properoperation regularly

° Keep machine free of grass, leaves, or other debris build-up+Clean oil or fuel spillage+ Allow machine to cool beforestoring.

= Stop and inspect the equipment if you strike an objecLRepair, if necessary, before restarting+

o Never make adjustments or repairs with the engine running+

= Grass catcher components are subject to wear, damage, anddeterioration, which could expose moving parts or allowobjects to be thrown. Frequently check components andreplace with manufacturer's recommended parts, when nec-essary+

° Mower blades are sharp and can cut, Wrap the blade(s) orwear gloves, and use extra caution when servicing them.

° Check brake operation frequently+ Adjust and service asrequired,

Look for this symbol to point out impor-tant safety precautions. It meansCAUTIONIII BECOME ALERT!l! YOURSAFETY IS INVOLVED,

CAUTION: Always disconnect sparkplug wire and place wire where it cannotcontact spark plug in order to preventaccidental starting when setting up,transporting, adjusting or makingrepairs.

CONGRATULATIONS on your purchase of a Searstractor. It has been designed, engineered and manufac-tured to give you the best possible dependability andperformance.,

Should you experience any problem you cannot easilyremedy, please contact your nearest Sears ServiceCentedDepartmento We have competent, well-trainedtechnicians and the proper tools to service or repair thistractor°

Please read and retain this manual The instructions willenable you to assemble and maintain your tractor prop-erlyo Afways observe the "SAFETY RULES",

MODELNUMBER 917°255970

SERIALNUMBER

DATEOFPURCHASE

THE MODELAND SERIAL NUMBERSWlLL BE FOUNDON A PLATE UNDER THE SEAT..

YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP IN A SAFE PLACEFOR FUTURE REFERENCE

MAINTENANCE AGREEMENTA Sears maintenance agreement is available on this trac-

tor. Contact your nearest Sears store for details..

CUSTOMER RESPONSIBILITmESo Read and observe the safety rules..

° Follow a regular schedule in maintaining, caring forand

using your tractor,.• Follow the instructions under"Customer Responsibili-

ties" and "Storage" sections of this manual

PRODUCT SPECiFiCATiONS

HORSEPOWER: 18..0

GASOLINE CAPACITY: 35 GALLONSUNLEADED REGULAR

OIL (3.0 PINTS): SAE 30 (above 32"F)SAE 5W-30 (below 32"F)

SPARK PLUG (GAP_.025 IN..): CHAMPION RJ-19LMSTD361458

VALVE CLEARANCE: INTAKE .004-.006 INEXHAUST. 007-_009 IN.

GROUND SPEED: (MPH):

,o1st .8 '-/ .2nd 1_.4 s" 3..43rd 2,.4 _ 5.5Rev .... 9 2_1

TRANSAXLE OIL NON-DETERGENT(4 QUARTS) SAE 30 (mSO100)

TIRE PRESSURE: FRONT: 14 PSiREAR: t0 PSi

CHARGING SYSTEM: 5 AMPS BATTERY5 AMPS HE_ADLIGHTS

BLADE BOLT TORQUE: 30-35 FT. LBS.

WARNING: This tractor is equipped with an internalcombustion engine and should not be used on or near anyunimproved forest-covered, brush-covered or grass-cov-ered land unless the engine's exhaust system is equippedwith a spark arrester meeting applicable local or state laws(if any). If a spark arrester is used, it should be maintainedin effective working order by the operator°

In the state of California the above is required by law(:Section 4442 of the California Public Resources Code)..Other states may have similar taws. Federal laws apply onfederal lands.. A spark arrester for the muffler is availablethrough your nearest Sears authorized service center (Seethe REPAIR PARTS section of this manual),.

JJJJJJJJJJ/llliNi iii, i ,i

LiMiTED TWO YEAR WARRANTY ON ELECTRIC START RBDING EQUIPMENTFor two (2) years from the date of purchase, if this riding equipment is maintained, lubricated and tuned up according to theinstructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material orworkmanship.

This Warranty does not cover:

. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners and belts..• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.° Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual.o Riding equipment used for commercial or rental purposes..

LIMITED 90 DAY WARRANTY ON BATTERYFor 90 days from date of purchase, if any battery included with this riding equipment proves defective in matedal or workmanshipand our testing determines the battery will not hold a charge, Sears will replace the battery at no charge:

WARRANTY SERVICE iS AVAILABLE BY RETURNING THE RIDING EQUIPMENT TO THE NEAREST SEARS SERVICECENTER/DEPARTMENT IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have otlier rights which may vary from state to slate

SEARS, ROEBUCK AND COo, D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

:::::::::::::::::::::::::: .........................................

LE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ....................................... 3

CUSTOMER RESPONSIBILITIES ...................... 3,15-18WARRANTY ................................................................... 3TABLE OF CONTENTS ................................................. 4INDEX ............................................................................. 4ASSEMBLY .............................................................. 7-10

!'4AINTENANCE SCHEDULE ...................................... 15OPERATION ........................................................... 11-14SERVICE AND ADJUSTMENT .............................. 19-25STORAGE .................................................................... 26TROUBLE SHOOTING ........................................... 28-29REPAIR PARTS-TRACTOR ................................... 31o53SLOPE SHEET ........................................... BACK PAGE

INDEXA

Adjustments:Attachment Lift Spring ........................23Brake .............................................................21Carburetoi ...............................................:........25Attachment Clutch ....................................21Gauge Wheels ..................................13Mower:

Front-To-Back ..................................20Side-To-Side ...............................19

Throttle Control Cable .......................24Air Filter, Engine ...............................................18Air Screen, Engine ...................................t8Assembly ...................................,................7-10

B

Battery:Charging ...................................................8Cleaning ....................................................17Installation .............................................10Levels ................................................8,17Preparation ..............................................8Terminals ..............................................17

Starting with Weak Battery ......................23Storage ............................................................26Motion Drive Belt:

Removal/Replacement ....................22Mower' Blade Drive Belt:

Removal/Replacement ...................21Mower Drive Belt:

RemovaltReplacement .................20Blade:

Replacement .......................................16Sharpen ng .........................................16

Brake Adjustment .....................................21C

Carburetor, Adjustment .........................25Controls, Tractor ....................................11Customer Responsibilities ........15-18Engine:

Air Filter'. ....................................................18Foam Pre-Cleaner .........................18Air Screen ...............................................18Cooling Fins ...........................................18Oil .............................................................17Fuel Filter. ...........................................18Spark Plugs ...............................................18

Tractor:Battery ..............................................................17Blade .....................................................16Lubrication Chart ...............................15Maintenance Schedule ................15

Tire Care .........................................8,16,22Transaxle Oil Level ...........................16

Cutting Height, Mower ...........................12D

Decals .....................................................................31

E

Engine:Adjustments:

Carburetor ..........................................25Throttle Control Cable ...........24

Air Filter ..................................................18Air Screen ................................................18Cooling Fins ...............................................18Oil Change ...............................................17Oil Level .............................................I3,17Oi! Type .......................................................17Preparation ............................................13Starting ...................................................14Storage .........................................................26

F

Filters:Air Cleaner. ...........................................18Fuel .............................................................18Oil ...............................................................18

Fuel:Storage .................................................26Type .......................................................................14

Fuse ...................................................................23

H

Headlights ..............................................23Hood Removal ...................................... 24

L

Leveling Mower Deck .................19-20Lubrication Chart .........................................15

MMaintenance Schedule ....................15Mower:

Adjustment:Front-To-Back ......................20Side-To-Side ....................... 19

Blade Replacement ...............................16Blade Sharpening ..... :................16Cutting Height ...............................12Installation ................................................9Operation ..........................................13Removal ....................................................19

Mowing Tips .....................................................14Muffler ......................................................18

Spark Arrester ................... 3,18,34

OOil:

Cold Weather Conditions .......13,17Engine ............................................................17Transaxle ...............................................16

Operating Mower' _.....................................13Operation .....................................................11-14

P

Parking Brake ............................................11,12Parts Bag ..........................................................6Product Specifications ..........................3

S

Safety Rules .........................................................2Schematic .............................................................30Seat .................................................................8Service & Adjustments ..................19-25

Attachment Lift Spring ............... 23Clutch Pulley ...............................................21Fuse ...........................................................23Mower Adjustment

Front-To-Back ............................20Side-To-Side ..........................19

Motion Drive Belt:Removal/Replacement .............22

Mower Blade Drive Belt:Removal/Replacement ........21

Mower Drive Belt:Removal/Replacement ........20

Mower' Removal ................................19Tire Care ......._........................8,16,22

Slope Guide Sheet ..................................55Spark Plugs ....................................................18Specifications ..............................................3Starting the Engine .............................14Steering Wheel ......................................7,22Stopping the Tractor ................................t2Storage .........................................................26

TThrottle Control Cable:

Adjustment ......................................24Tires ..................................................8,16,22Troubleshooting ..............................28-29

WWheels ......................................................31Wiring Schematic ...................................30

4

AOOESSO IES AND ATTACH ENTSThese accessories and attachments were available when the tractor was purchased.. They are also available at most Sears retail outlets,catalog and service centers. Most Sears stores can order these items for you when you provide the model number of your tractor

ENGINE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OIL STABILIZER

MAINTENANCE

BLADES BELTS

PERFORMANCE

Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can helpyou. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changesmay be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for theaccessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easyattaching and detaching.

LAWN SWEEPERS let you co!]ect grass clippings and leaves

LAWN VACS for powerful collection of heavy grass clippings andleaves.. Wand attachment to pick up debris in hard-to-reachplaces_.

CARTS make hauling easy. Variety of sizes available.

ROLLER for smoother lawn surface. 36-inch wide, 184nchdiameterwater-tight drum holds up to 390 lbs, of weight. Roundededges prevent harm to turf.. Adjustable scraper automaticallycleans drum..

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-ing easy. Broadcast spreaders are also useful for granular de-icers and sand..

CORING AERATOR takes small plugs out of soil to allow mois-ture and nutrients to reach grass roots 36-inch swath. 24hardened steel coring tips. I50 tb. capacity weight tray.

AERATOR promotes deep root growth for a healthy lawn. Ta-pered 2.5-inch steel spikes mounted on 10-inch diameter discspuncture holes in soil at close intervals to let moisture soak in..

MULCH RAKE/DETHATCHER loosens soil and flips thatch andmatted leaves to lawn surface for easy pickup. Twenty spring tineteeth., Useful to prepare bare areas for seeding.. Available for frontor rear mountingSPRAYERS use 12-volt DC electric motor that connects to thetractor battery or other 12-volt source. Includes booms forautomatic spraying when pulling, and hand held wand for spotspraying.. Wand has adjustable spray pattern° For applyingherbicides, insecticides, fungicides, and liquid fertilizers°

SNOWTHROWER has40-inch swath Drum4ypeaugerhandles"powdery and wet/heavy snow. Mounts easily with simple pinarrangement. Discha.rge ci_ute adjusts from tractor seat.. 6-inchdiameter spout discharges snow 10 to 50 feet. Lift controlled attractor seat. (Use with chains, wheel weights, or rear drawbarweight.)

TIRE CHAINS are heavy duty; closely spaced extra-large crosslinks give smooth ride, outstanding tractions.

WHEEL WEIGHTS for rear wheels provide needed traction forsnow removal or dozing heavy materials (55 lbs each.)

TRACTOR CAB has heavy duty vinyl fabric over tubular steelframe, ABS plastic top; clear plastic windshield offers 360 degreevisibility. Hinged metal doors with catch. Keeps operator warmand dry. Remove vinyl and windshields for use as sun protectorin summer. (Catalog only..)Optional accessories for tractor cab: tinted/tempered solidsafety glass windshield with hand operated wiper; !2-volt ambercaution light for moudting on cab top.. (Catalog only.)

TRACTOR COVER protects tractor from weather. Made ofEvolution 3 fabric (water-repellent, extremely brealhabte, lightweight, soft, non-abrasive, pliable in all temperatures, durable,stain!tear/puncture resistant, will not shrink or stretch).. (Catalogonly.)

TILLER has 8 hp engine to prepare seed beds, cultivate, andcompost garden residue. Chain-drive transmission. Six 1l-inchdiameter one piece heat-treated steel tines Tills 30-inch path.(Requires sleeve hitch )

TILLER has 5 hp engine and 36qnch swath to prepare seed beds,.cultivate, and compost garden residue. Tiller has its own built-inlift and deplh control system and does NOT require a sleeve hitchFits any lawn, yard, or garden tractor. Simply hook up to thetractor drawbar and go!

DOZER BLADE removes snow; grades dirt, sand and gravel. 48inches wide, 17 inches high, clears 44-inch path when angled.Master lift control lever for operator ease. Spring trip for snowremoval on uneven pavement; built-in float for blade to followground contour.. Reversible, replaceable scraper bar (Use withtire chains, wheel weights or rear drawbar weight..)

REAR BLADE is 42 inches wide and operated from driver's seat.Reversible steel blade can be angled at 30 degrees for grading..Reverses for snow plowing.. (Requires sleeve hitch,.)

SLEEVE CULTIVATOR is 43 inches wide, Prepares ground forseeding, helps weed control. Steel frame holds 5 adjustablesweeps. Adjusts vertically, horizontally. (Requires sleeve hitch.)Optional accessory for cultivator: steel furrow opener for wideropenings for potatoes, corn, and other deep-seeded crops

PLOW turns soil 6 inches deep; cuts 10-inch furrow Crankadjustment controls depth, 3-position yoke sets width Heavysteel landslide for straight furrowing.. (Requires sleeve hitch.)

DISC HARROW has 2 gangs of 4 steel blades that angle from 10to 20 degrees, 40 inches wider Can hook 2 units in tandem(Requires sleeve hitch..)

WEIGHT BRACKET for drawbar for snow removal applicationsCan be mounted on front of tractor for plowing applications. Uses(1) 55 lb. weight..

SLEEVE HITCH for use with master lift system Single pincouples/uncouples.

5

CONTENTS OF HARDWARE PACK.............. : ii iil:ll i:ltii

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(1) Knob

(1) Washer 17/32 x 1-3/16 x 12 Gauge

_J

(3) Retainer Springs

(4) Retainer Springs

(2) Hex Bolts 1/4-20 x 3/4@

(2) Hex Nuts 1/4-20

(2) Washers 9/32 x 5/8 x 16 Gao _J'j

(2) Lock Washers 1/4

(2) Wing Nuts 1/4-20

Parts packed separately in carton

Seat

Steering Wheel

I

I

I

|

Parts Bag

Battery acid

Battery

Owner's Manual

Parts bag contents not shown full size

__ ©(2) Shoulder Bolts (2) Crown Lock Nuts(2) Gauge Wheels

(2) Front Link Assembly

(2) Battery Carriage Bolts 1/4-20 x 7-1/2

(2) Keys

II©lloSteering Wheel Insert

15° Slope Sheet

\ J

Terminal Guard

i

._,,;

Battery Capsand Instructions

6

You r new tractor has been assembled at the factory with the exception of those parts teft unassembled for shipping purposes.To ensure safe and proper operation of your tractor, all parts and hardware you assemble must be tightened securely° Usethe correct tools as necessary to insure proper tightness_

TOOLS REQUURED FOR ASSEMBLYA socket wrench set will make assembly easier.. Standardwrench sizes are listed°

(2) 7/16" wrenches (I) Tire pressure gauge

(1) 9/16" wrench (1) Utility knife

(1) Adjustable wrench

When right and left hand are mentioned in this manual, itmeans when you are in the operating position (seatedbehind the steering wheel).

TO REMOVE TRACTOR FROM CARTONUNPACK CARTONo Remove all accessible loose parts from carton (See

page 6).,o Cut along lines on the carton, from top to bottom, all

four corners of carton and lay panels fiat°. Remove mower deck from ski&. Check for any additional loose parts or cartons and

remove.

BEFORE ROLLING TRACTOR OFF SKIDATTACH STEERING WHEEL (See Fig. 1)° Remove hex bolt, lock washer and large flat washer

from steering shaft°° Position front wheels of the tractor so they are pointing

straight forward,,• Position steering wheel so cross bars are horizontal

(left to right) and slide onto adapter.° Secure steering wheel to steering shaft with hex bolt,

lock washer and iarge flat washer previously removed.Tighten securely°

• Snap insert into center of steering wheel• Remove protective plastic from tractor hood and grill

IMPORTANT; CHECK FOR AND REMOVE ANY STAPLESIN SKID THAT MAY PUNCTURE TIRES WHERE TRACTORIS TO ROLL OFF SKID,"

TO ROLL TRACTOR OFF SKID (See Fig. 2)° Raise attachment lift lever to its highest position,.• Place gearshift lever in "NEUTRAL" position°° Release parking brake by depressing clutchlbrake

pedal.° Roll tractor backwards off skid°

FIG. 1

CLUTCHIBRAKE PEDAL LIFT LEVER.,

......... _J

PARKING BRAKE

FIG. 2

7

ASS LYHOW TO SET UP YOUR TRACTORPREPARE BATTERY (See Fig. 3)

CAUTION: Wear eye and face shield.

Wash hands or clothing immediately ifaccidentally in contact with battery acid.

Do not smoke. Fumes from charged bat-tery acid are explosive.

Read the instructions included with thebattery vent caps. Always wear gloves,clothing and gogglesto protect your hands,skin and eyes.

Your unit has a battery charging system which is sufficientfor normal use_ However, periodic charging of the batterywith an automotive charger will extend its life.

• See instructions packed with vent caps in parts bag..

= Fill battery with acid. Fill each cell until it reaches thebottom of the vent wells., Do not overfill.

= Allow battery to stand and settle for at least thirtyminutes After standing, check the level of acid. Ifbelow the vent wells, add more acid until the correctlevel is reached°

While battery is standing (after adding acid) and later, whilebattery is being charged, continue with assembly of tractor.IMPORTANT: TO MAXIMIZE THE LiFE OF YOURBATTERY, IT IS NECESSARY THAT THE BATTERY BECHARGED BEFORE USE FAILURE TO CHARGEBATTERY CAN RESULT IN A SHORTENED BATTERYLiFE° Charge battery at a rate of 6 amperes for 1 hour'..Use

a 12 volt battery charger. Observe all safety precau-tions required for-battery charging.

° Check the acid tevel after' the battery is charged. If theacid has fallen below the correct level, add distilled oriron free water.

° Install the vent caps to cover the vent wells. Wash thetop of the battery with water to remove any acid, thenwipe dry,,

• Check battery case for leakage to make sure that nodamage has occurred in handling_

° Dispose of excess battery acid. Neutralize acid fordisposal by adding it to four inches of water in a fivegallon plastic container.. Stir with a wooden or plasticpaddle while adding baking soda until the addition ofmore soda causes no more foaming,

Follow instructions on how to install battery.

CUT AWAY VIEW VENT CAP

VENT WELL

BATTERYCELL ACIDLEVEL

INSTALL SEAT (See Fig. 4)Adjust seat before tightening adjustment knob..

° Remove cardboard packing on seat pan_

° Place seat on pan and assemble shoulder bolt.

o Assemble adjustment knob and flat washer' loosely.Do not tighten..

- Tighten shoulder bolt securely.

= Lower seat into operating position and sit on seal

o Slide seat until a comfortable position is reached whichallows you to press clutch/brake pedal atl the waydown_

= Get off seat without moving its adjusted position,

= Raise seat and tighten adjustment knob securely.

SEAT PAN

SHOULDERBOLT

SEAT

\

ADJUSTMENTKNOB

FIG. 4

FLAT WASHER

CHECK TIRE PRESSURE

The tires on you r tractor were overinflated at the factory forshipping purpose& Correct tire pressure is important forbest cutting performance,,

° Reduce tire pressure to PSI shown in "PRODUCTSPECIFICATIONS" on page 3 of this manual,.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to seethat the brake is properly adjusted.. See "TO ADJUSTBRAKE" in the Service and Adjustments section of thismanual,

FIG. 3

8

ASSEMBLY,,,1111111..............

INSTALL MOWER AND DRIVE BELT(See Fig. 5 and 8)Be sure tractor is on level surface,, Engage parking brake.

o Cut and remove tie down wire between anti-sway barand Roll,, gauge wheel brackeL Swing anti-sway bartoleft side of mower deck,

o Slide mower under tractor with discharge guard to rightside of tractor.

• Connect anti-sway bar to chassis bracket under leftfootrest and retain with double loop retainer spring,,

o Turn height adjustment knob clockwise to removeslack from mower suspension

• Raise deck to highest position,,

• Insert gauge wheels as shown using long shoulderbolts and nuts,,Tighten securely,

° Install one front link in LH. front mower bracket andLoll,, front suspension bracket. Retain with two singleloop retainer springs as shown,

o Slide right side of mower deck forward, toward RoHofront tire.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properlyleveled. See "TO LEVEL MOWER HOUSING" in theService and Adjustments section of this manual

° Check belt for proper routing in all mower pulleygrooves,, Install belt into engine pulley groove°

° Install second front link in Roll, front mower bracket andRoH. front suspension bracket° Retain with two singleloop retainer springs as shown.

° Turn height adjustment knob counterclockwise until itstops, Lower mower linkage with attachment lift lever.,

° Place the suspension arms on deck pins and retainwith double loop retainer springs°

CHASSIS SUSPENSIONBRACKET

CHECK FOR PROPER POSITION OF ALLBELTS

See the figures that are shown for replacing motion, mowerdrive, and mower blade drive belts in the Service andAdjustments section of this manual., Verify that the belts arerouted correctly,,

SINGLE LOOPRETAINER SPRINGS

FRONT MOWERBRACKET FRONT

SINGLE LINKSLOOPRETAINERSPRINGS

FRONTSUSPENSIONBRACKET

ELECTRICCLUTCHPULLEY

DOUBLE LOOPRETAINER SPRING

BOLT

NUT

ANTI-SWAYBAR

DOUBLE LOOPRETAINER SPRING

FRONTSUSPENSIONBRACKET

SINGLELOOP RE3rAINERSPRINGS

MOWERBRACKET

GAUGEWHEEL

DISCHARGEGUARD

FIG. 5

9

INSTALL BATTERY (See Figs. 6 and 7)

o

o

CAUTION: Do not short battery termi-nals. Before installing battery, remove

A etal bracelets, wristwatch bands, rings,etc.

Positive terminal must be connected firstto prevent sparking from accidentalgrounding.

Raise hood°

Make sure drain tube is fastened to drain hole inbatterytray and battery tray is positioned in hole of batterysupport..

Place battery in plastic tray, battery terminals to front oftractor.

o First connect RED battery cable to positive (+) batteryterminal with hex bolt, flat washer, lock washerand hexnut as shown. Tighten securely.

= Connect BLACK grounding cable to negative (-) bat-tery terminal with remaining hex bolt, flat washer, lockwasher and hex nut. Tighten securely,

• Slide the two battery bolts through the terminal guardand start the wing nuts onto the threads.,

, Position terminal guard over the battery as shown,lower bolts into key holes and slide square shafts ofbolts into slots of key holes.

° Tighten wing nuts by hand making sure battery boltsremain in slots of the key holes in the battery support.

• Be sure terminal access doors are closed

Jumping (if required)_

Periodic charging.

Use terminal access doors for:

. inspection for secure connections (totighten hardware).,

• Inspection for corrosion.

° Testing battei'y.=

e

HEX BOLT

NEGATIVE)BLACK CABLE

LOCK WASHER DRAIN TUBE

FIG. 6

"......_J::_'_" TERMINALWING

TERMINALACCESSDOORS

BATTERY BOLT

KEY HOLE

VENT CAPS

'BATTERY TRAY

FIG. 7

,/CHECKLISTYOU OPERATE AND ENJOY YOUR NEWBEFORE

TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVETHE BEST PERFORMANCE AND SA TISFA C TION FROMTHIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

v" All assembly instructions have been completed_

v' No remaining loose parts in carton.

v" Batteryisproperlypreparedandcharge& (Minimum1hour at 6 amps),.

v" Seat is adjusted comfortably and tightened securely_

v" All tires are properly inflated. (For.'shipping purposes,the tires were ovednflated at the factory).

#" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting result& (Tires must beproperly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routedproperly around pulleys and inside all belt keepers_

,/ Check wiring. See that all connections are still secureand wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PA YEXTRA ATTENTION TO THE FOLLOWING IMPORTANTITEMS:

v" Engine oil is at proper level

,/ Fuel tank is filled with fresh, clean, regular unleadedgasoline°

#" Become familiar with all controls - their location andfunction. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition°

10

OPERATIONiHl:: ..............................

KNOW YOUR TRACTORREAD THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Savethis manual for future reference°

LIGHT SWITCH THROTTLE CONTROL

ATTACHMENT CLUTCH SWITCH

AMMETER

CHOKECOI

CLUTCH/BRAKEPEDAL @

LIFT LEVER

IGNITION SWITCH

HEIGHT ADJUSTMENT KNOB

GEARSHIFT LEVER PARKING BRAKE LEVER RANGE SHIFT LEVER

FIG. 8

Sears tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH _ Used to engagemower blades or other attachments mounted to your trac-tor.LIFT LEVER - Used to raise and lower mower deck or otherattachments mounted to your tractor,CLUTCHIBRAKE PEDAL - Used for declutching andbraking the tractor and starting the engine,GEARSHIFT LEVER - Selects the speed and direction oftractor.THROTTLE CONTROL - Used to control engine speed,

RANGE SHIFT LEVER - Allows "HI" or "LO" speed for allforward and reverse gears.IGNITION SWITCH - Used to start and stop the engineAMMETER - indicates battery charging (+) or discharging(4.LIGHT SWITCH - Turns the headlights on and offPARKING BRAKE LEVER _Locks clutch/brake pedal intothe brake position.CHOKE CONTROL - Used when starting a cold engine,HEIGHT ADJUSTMENT KNOB - Used to adjust the mowerheight,.

11

OPERATION

The operation of any tractor can result i : ioreign objects thrown into the eyes, which can resultin severe eye damage. Always wear safety, gtasses or eye shields while operating your tractoror performing any adjustments or repairs. We recommend wide vision safety mask for over thespectacles or standard safety glasses, available at Sears retail or catalog stores.

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE (See Fig. 9)• Depress clutch/brake pedal into full "BRAKE" position

and hold.

Place parking brake lever in "ENGAGED" position andrelease pressure from clutch/brake pedal., Pedal shouldremain in "BRAKE" position.. Make sure parking brakewill hold tractor-secure..

ATTACHMENT "DISENGAGED"CLUTCH POSITIONSWITCH"ENGAGED"POSITION THROTTLE

CONTROL LEVER

IGNITION KEY PARKINGBRAKE"ENGAGED"

-.,,. POSITIONCLUTCH/BRAKE

°PEDAL "BRAKE .... DISENGAGED"POSITION POSITION

POSITION

HEIGHT ADJUSTMENT KNOB

FIG. 9

RANGESHIFTLEVER

GEARSHIFT LEVER

STOPPING (See Fig. 9)MOWER BLADES -

° Move attachment clutch switch to "DISENGAGED"position.

GROUND DRIVE *

• Depress clutch/brake pedal into full "BRAKE" position.

o Move gearshift lever to "NEUTRAL" position.ENGINE -

° Move throttle control to "SLOW" position_

NOTE: Failure to move throttle control to "SLOW"positionor allowing engine to idle before stopping may causeengine to "backfire"°

° Turn ignition key to "OFF" position and remove key.Always remove key when leaving tractor to preventunauthorized use,

o Never use choke to stop engine_

NOTE: Under certain conditions when tractor is standingidle with the engine running, hot engine exhaust gassesmay cause "browning" of grass. To eliminate this possibil-ity, always stop engine when stopping tractor on grassareas.

CAUTION: Always stop" tractor com-pletely, as described above, before leav-ing the operator's position; to emptygrass catcher, etc.

TO USE CHOKE CONTROL (See Fig. 9)Use choke control whenever you are starting a cold engineDo not use to start a warm engine.

° To engage choke control, pull knob out Slowly pushknob in to disengage.

TO USE THROTTLE CONTROL (See Fig. 9)Always operate engine at full throttle,.

o Operating engine at less than full throttle reduces thebattery charging rate.

o Full throttle offers the best mower performance.

TO MOVE FORWARD AND BACKWARD(See Fig, 9)The direction and speed of movement is controlled by thegearshift lever.

= Start tractor with clutch/brake pedal depressed andgearshift lever in "NEUTRAL" position°

= Move gearshift and range shift levers to desired posi-tion.

o Slowly release clutch/brake pedal to start movement.IMPORTANT: BRING TRACTOR TO A COMPLETE STOPBEFORE SHIFTING OR CHANGING GEARS, FAILURETO DO SO WILL SHORTEN THE USEFUL LIFE OF YOURTRANSAXLE.

12

TO ADJUST MOWER CUTTING HEIGHT(See Fig. 9)The cutting height iscontrolled by turning the height adjust-merit knob in desired direction.

- Turn knob clockwise (f'1) to raise cutting height.o Turn knob counterclockwise (_--m) to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4-t/2"..The heights are measured from the ground to the blade tipwith the engine not running. These heights are approxi-mate and may vary depending upon soil conditions, heightof grass and type of grass being mowed.

° The average lawn should be cut to approximately 2-1t2inches during the cool season and to over 3 inchesduring hot months, For healthier-and better lookinglawns, mow often and after moderate growth.

° For best cutting performance, grass over 6 inches inheight should be mowed twice_ Make the first cutrelatively high; the second to desired height,

,u,,,,,i

TO ADJUST GAUGE WHEELS (See Fig. 10 )o Adjust mower to desired cutting height.° Lower mower with lift control,. Remove rear retainer

spring and clevis pin which secure each gauge wheel..

• Lower gauge wheels to ground. Raise gauge wheelsslightly to align holes in bracket and gauge wheel barand insert clevis pins., Gauge wheels should be slightlyoff the ground

° Replace retainer springs into clevis pins.,

CLEVIS PIN

GAUGE WHEEL BAR

GAUGEWHEEL

OPERATmONTO OPERATE ON HILLS

,l,,,,,i ll,i lllll , ll,i ,, i i, i , i

CAUTION: Do not drive up or downhills with slopes greater than 15° anddo not drive across any slope.

i ,,,:,,l,,,ull,,,l,,Hl,,l,l,l, i, ii i

o Choose the slowest speed before starting up or downhills..

- Avoid stopping or changing speed on hills..

° If slowing is necessary, move throttle control lever toslower position..

- If stopping is absolutely necessary, push clutchtbrakepedal quickly to brake position and engage parkingbrake,.

o

o

Move gearshift lever to "NEUTRAL" position..

To restart movement, move gearshift lever to 1st gearand range shift lever to "LO" position.. Be sure you haveallowed room for tractor to roll slightly as you restartmovement..

o Slowly release parking brake and clutch/brake pedal..

• Make all turns slowly..

BRACKET

FIG. 10

TO OPERATE MOWER (See Figs. 8 and 9)Your tractor is equipped with an operator presence sensingswitch, Any attempt by the operator to leave the seat withthe engine running and the mower clutch engaged will shutoff the engine_

° Select desired height of cut.,Lower mower with attachment lift control,°

o Start mower blades by engaging attachment clutchcontrol,.

TO STOP MOWER BLADES - Disengage attachmentclutch control,.

,,ill H i i i i i Hl,u ,,n,.

CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the dis-charge guard in place.

\

\

-DISCHARGEGUARD

FIG. 11

TO TRANSPORT

o Raise attachment to highest position with lift control

- When pushing ortowing your tractor, be sure gearshiftlever is in "NEUTRAL" position°

o Do not push or tow tractor at more than five (5) MPH

NOTE: To protect hood from damage when transportingyour tractor on a truck or a trailer, be sure hood is closed andsecured to tractor.. Use an appropriate means of tying hoodto tractor (rope, cord, etc,)o

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL (See Fig. 12)• The engine in your tractor has been shipped from the

factory already filled with summer weight oil..

o Check engine oil with tractor on level ground_

o Remove oil fill cap/dipstick and wipe clean, reinsert thedipstick and screw cap tight, wait for a few seconds,remove and read oil level, If necessary, add oil until"FULL" mark on dipstick is reached.. Do not overfill..

° For cold weather operation you should change oil foreasier starting (see "OIL VISCOSITY CHART" in theCustomer Responsibilities section of this manual)..

° To change engine oil, see the Customer Responsibilitiessection in this manual°

ENGINE OILFILLER CAPIDIPSTICK

13 FIG, 12

:?:?::::::...........,11 ii,llllu,i ,

OPERATUONADD GASOLINE

o FIllfuel tank. Use fresh, clean, regular unleadedgasoline.. (Use of leaded gasoline will increase carbonand lead oxide deposits and reduce valve life)..

IMPORTANT: WHEN OPERATING tN TEMPERATURESBELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADEGASOLINE TO HELP INSURE GOOD COLD WEATHERSTARTING.

WARNING: Experience indicates that alcohol blendedfuels (called gasohot or using ethanol or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or' longer. Drain the gas tank, start theengine and let it run until the fuel lines and carburetor areempty. Use fresh fuel next season_ See Storage instruc-tions for additional information.. Never use engine orcarburetor cleaner products in the fuel tank or permanentdamage may occur.,

TO START ENGINE (See Fig, 9)When starting engine for the first time or if engine has runout of fuel, itwill take extra cranking time to move fuel fromthe tank to the engine.

o Depress the clutch/brake pedal and set the parkingbrake.

o Place gearshift lever in "NEUTRAL" position.

• Move attachment clutch to "DISENGAGED" position.

. Pull choke control out to "CHOKE" position for coldengine start. For warm engine start do not use chokecontrol

o Move throttle control to midway between "FAST" and"SLOW" positions.

° Turn ignition key clockwise to "START" position andrelease key as soon as engine starts. Do not runstarter continuously for more than fifteen seconds perminute° Ifengine does not start after several attempts,move throttle control to "FAST" position, wait a fewminutes and try again.

o When engine starts, slowly push choke control in.

• Move throttle control to "FAST" position..

, Allow engine to warm up fora few minutes beforeengaging clutch/brake pedal or attachment clutchswitch.,

NOTE: If at a high altitude (above 3000 feet) or in coldtemperatures (below 32 ° F), the carburetor fuel mixturemay need to be adjusted for best engine performance_ See"TO ADJUST CARBURETOR" in the Service and Adjust-ments section of this manual.

MOWING TIPS

Tire chains cannot be used when the mower housingis attached to tractor.

• Mower' should be properly leveled for best mowingperformance. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual_

• Use the runner on the right hand side of mower as aguide. The blade cuts approximately an inch outsidethe runner (See Fig. 11),.

o The left hand side of mower should be used for trim-ming..

• Drive so that clippings are discharged onto the areathat has been cut. Have the cut area to the right of thetractor. This will result in a more even distribution ofclippings and more uniform cutting..

• When mowing large areas, start by turning to the rightso that clippings wil! discharge away from shrubs,fences, driveways, etc., After one or two rounds, mowin the opposite direction making left hand turns untilfinished (See Fig.. 13)..

= If grass is extremely tall, it should be mowed twice toreduce load and possible fire hazard from dried clip-pings° Make first cut relatively high; the second to thedesired heighL

° Do not mow grass when it is wet. Wet grass will plugmower and leave undesirable dumps. Allow grass todry before mowing,

° Always operate engine at full throttle when mowing toassure better mowing performance and proper dis-charge of material. Regulate ground speed by select-ing a tow enough gear to give the mower cuttingperformance as well as the quality of cut desired.

° When operating attachments, select a ground speedthat will suit the terrain and give best performance ofthe attachment being used_

FIG. 13

14

CUSTOM ESPONSmBIL ES

MAINTENANCE SCHEDULE ___./_ _/__FILL INDATES ./'___,,_. _AS YOU COMPLETE /__/_.O_

R+E.GULA._+RSERVlC_F _.£,_._"SERVICE DATE s

Check Brake Operation _ _4

Check Tire Pressure ..... " _ ' ; _ ........................ ,...............

T Check for Loose Fasteners 6#4

R SharpentRepiace Mower Blades 6#44 , ..........

C Lubrication Chart _#'

T Check Battery Leve!tRecharge 6##........ : + , ......

0 Clean Battery and Terminals _l' 6##

Adjust Blade Belt(s) Tension Ks .................................................. a 1 I 1 ! I

Adjust Motion Drive Belt(s) Tension 6fs. ,

Check Engine Oil Level _: _ _6/ .....

Change Engine Oil. 6## 6_+,2,3

Clean Air Fitter ....... _

N_ ciean Aii Screen _#'2

G Inspect MuffleriSparkArrester 6#4

Replace Oil Filter (If equipped) 6#_+,2

N Ciean Engine C00iing'Fins ......... 64%

Replace Spark Plug " ' _ .644 ......................

Replace Air Filter Paper Cartridge 6#42

: Replace Fuel Filter 6#4

1 + Change more oiten when operating under a heavy toad or in high ambient temperatures 3 - If equipped with oil fitter, change oil every 50 hours

2 + Service more often when operating in dirty or dusty conditions 4 - Reptace btades more o|ten when mewing in sandy soil

5 - I[ equipped with adjustable syslem

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that havebeen subjected to operator abuse or negligence+. Toreceive full value from the warranty, operator must maintaintractor as instructed in this manual

Some adjustments will need to be made periodically toproperly maintain your tractor_

All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season°

Once a year you should replace the spark plug, cleanor replace air filter, and check blades and belts forwear,. A new spark plug and clean air filter assure.proper air-fuel mixture and help your engine run betterand last longer,.

BEFORE EACH USE

• Check engine oil level,

• Check brake operation°

° Checktire pressure°

• Check for loose fastener&

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTSWHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRi-CANTS WILL ATTRACT DUST AND DiRT THAT WILL SHORTENTHE LIFE OFTHE SELF-LUBRICATING BEARINGS IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY, POWDEREDGRAPHITE TYPE LUBRICANT SPARINGLY

LUBRICATION CHART

(3)TIE ROD BALL JOINTS

(_) SPINDLE ZERK "_/_ .IL_ SPINDLE ZERK (_

(_) FRONT WHEEL .---.L_,.._.!- ................_ .J_..;'_+" FRONT WHEEL (_)

(_) STEERtNG %_"SECTOR GEAR ENGINE (_)TEETH

(9TRANSAXLEFLUID

15

(_SAE 30 MOTOR OIL - NON-DETERGENT (ISO 100)

(_) GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

(_)SPRAY SILICONE .LUBRICANT (MOVE BOOTS TO LUBRICATE)

CUSTOMTRACTORAlways observe safety rules when performing any mainte-nance_

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted..(See "TO ADJUST BRAKE" in the Service and Adjust-ments section of this manual).

TIRES

o Maintain proper air' pressure in all tires (See "PROD-UCT SPECIFICATIONS" on page 3 of this manual)_

* Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber..

o Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.

BLADE CARE

Forbest results mower blades must be kept sharp. Replacebent or' damaged blades.

BLADE REMOVAL (See Fig. 14)o Raise mower to highest position to allow access to

blades.

• Remove hex bott, tockwasherand flat washer securingblade.,

° Install new or' resharpened blade with trailing edge uptowards deck as shown.

o Reassemble hex bolt, lock washer and flat washer inexact order as shown.

° Tighten bolt securely (30-35 Ft. Lbso torque)..

ESPONSI L ESTO SHARPEN BLADE (See Fig. 15)Care should be taken to keep the blade balanced_ Anunbalanced blade will cause excessive vibration and even-tual damage to mower and engine,

° The blade can be sharpened with a file or on a grindingwheel Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diametersteel bolt, pin, ora cone balancer. (When using a conebalancer, follow the instructions supplied with bal-ancer)o

• Slide blade on to an unth readed portion of the steel boltor pin and hold the bolt or pin parallel with the ground.If blade is balanced, it should remain in a horizontalposition. If either end of the blade moves downward,sharpen the heavy end until the blade is balanced..

NOTE: Do not use a nail for balancing blade. The lobes ofthe center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLTOR PIN

BLADE

FIG. 15

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff whichcan restrict cooling..

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.NOTE: We do not recomrnend sharpening blade- but if youdo, be sure the blade is balanced.

MANDRELBLADE ASSEMBLY

TRAILINGEDGE UP

FLAT WASHER, ._ /

LOCK WASHER , _ /

*A GRADE 8 HEAT TREATED BOLT CAN BEIDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

CHECK TRANSAXLE OIL LEVEL(See Fig. 16)

= Block up rear axle securely or use a tractor jack,

° Remove left rear wheel by removing hub bolts,,

° Remove filler plug from transaxle, Oil level must beeven with plug threads, If necessary, fill with SAE 30non-detergent oil (ISO 100), Replace filler plug,

° Reassemble wheel to hub.

- Forapproximate capacity see "PRODUCT SPECIFI-CATIONS" on page 3 of this manual.

TRANSAXLEFILLER PLUG

Oo

O

0

16 FIG, 16

IUIII"IIIIIHHIIIIlU IIII IIIl'll'ln U l

CUSTOM LINESBATTERY (See Fig. 17)Your unit has a batter,/charging system which is sufficientfor normal user However, periodic charging of the batterywith an automotive charger will extend it's life,,

• Acid solution level in each battery cell should be evenwith bottoms of vent welts,, Add only distilled or iron fleewater if necessary. Do not overfill,

° Keep battery and terminals clean°

• Keep battery bolts tight.,= Keep vent caps tight and smatI vent holes in caps open,° Recharge at 6 amperes for I hour°TO CLEAN BATTERY AND TERMINALS -

Corrosion and dirt on the batter,/and terminals can causethe battery to "leak" power,,

. Remove terminal guar&

° Disconnect BLACK battery cable first then RED bat-tery cable and remove battery from tractor°

° Wash battery with solution of four tablespoons ofbaking soda to one gallon of water. Be careful not to getthe soda solution into the cells,

o Rinse the battery with plain water and dry°

o Clean terminals and battery cable endswith wire brushuntil brighL

° Coat terminals with grease or petroleum jelly,

° Reinstall battery (See "INSTALL BATTERY" in As-sembly section of this manual),

CUT AWAY VIEW

[ ij VENTCAP1 L.._.--J _ _ VENT

!LL

BATTERYCELL ACIDLEVEL

FIG. 17

V- BELTS

Check V-Belts for deterioration and wear after 100 hoursand replace if necessary, The beits are not adjustable,Replace belts if they begin to slip from wear°

ENGRNE

LUBRICATION

Only use high quality detergent oil rated with API serviceclassification SG. Select the oil's SAE viscosity gradeaccording to your expected operating temperature.

sAE ViSC0SITY GRADES

°F -20" 0" 30" 32 ° 40" 60 _ 80 = 100 _

°C_-30_ .......... ,:20_........... ".!0_ ..... 0° 1"0° 20 _ 30_ 4_3_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG, 18NOTE: Although multi-viscosity oils (5W30, 10W30, etc.,)improves starting incold weather, these multi-viscosity oilswill result in increased oil consumption when used above32°C. Check your engine oil level more frequently to avoidpossible engine damage from running low on oilo

Change the oil after the first two hours of operation andevery 25 hours thereafter or at least once a year if thetractor is not used for 25 hours in one year,,

Check the crankcase oil level before starting the engineand after each eight (8) hours of continuous use.

TO CHANGE ENGINE OIL (See Figs. 18 and 19)Determine temperature range expected before next oilchange. All oil must meet AP1 service classification SGo° Be sure tractor is on level surface.

° Oil will drain more freely when warm_o Catch oil in a suitable container_

• Removeoil fillercap, Be careful not to allow dirt to enterthe engine when changing oil

• Remove drain plug,,

- After oil has drained completely, replace oil drain plugand tighten securely°

• Refill engine with oil through oil filler tube. Pour slowly.Do not overfill. For approximate capacity see "PROD-UCT SPECIFICATIONS" on page 3 of this manual.

• Use gauge on dipstick for checking level,, Be suredipstick is in all the way for accurate reading° Keep oilat "FULL" line on dipstick.

OIL DRAIN PLUG

ENGINE OILCAP/DIPSTICK

17 FIG; 19

CUSTOM ESPON$CLEAN AIR SCREEN (See Fig. 20)The air screen must be kept free of dirt and chaff to preventengine damage from overheating.. Clean with a wire brushor compressed air to remove dirt and stubborn dried gumfibers..

IMPORTANT: PETROLEUM SOLVENTS, SUCH ASKEROSENE, ARE NOT TO BE USED TO CLEAN THECARTRIDGE. THEY MAY CAUSE DETERIORATION OFTHECARTRIDGE_ DO NOT O_L CARTRIDGE. DO NOTUSE PRESSURIZED AIR TO CLEAN OR DRYCARTRIDGE.

CLEAN ENGINE COOLING FINS(See Fig. 20)Remove any dust, dirt or' oil from engine cooling fins toprevent engine damage from overheating.. Air guide coversmust be removed.. Remove side panels and hood (See'q'OREMOVE HOOD AND GRILL ASSEMBLY" in the Serviceand Adjustments section of this manual),

TOP AIRGUIDE COVER

COOLING FINS(BOTH SIDES)

SCREEN

AIR(BOTH SIDES)

FIG. 20

AIR FILTER (See Fig. 21)Your' engine will not run properly using a dirty air filter'.Clean the foam p_:e-cleaner element after every 25 hours ofoperation or every season. Service paper cartridge every100 hours or every season, whichever occurs first°

Service air cleaner more often under dusty conditions..

• Remove knob(s) and cover.TO SERVICE PRE-CLEANER

° Slide foam pre-cleaner off cartridge.

° Wash it in liquid detergent and water_

° Squeeze it dry in aclean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbentcloth and squeeze to remove excess oil

o Reinstall pre-cteaner over cartridge.

° Reinstall cover and secure with knob(s).TO SERVICE CARTRIDGE

° Remove wing nuts and cartridge plate_• Remove cartridge and clean by tapping gently on flat

surface..

° If very dirty, replace or wash ina nonsudsing detergentand warm water solution° Rinse thoroughly with waterfrom inside out until water runs clear. Let cartridge drythoroughly before using.

° Reinstall cartridge plate, wing nuts, precfeaner, coverand secure with' knob(s).. 18

KNOB '

WING NUTCARTRIDGE

FOAMPRE-CLEANER

CARTRIDGE

AIR SCREEN

FIG, 21MUFFLERInspect and replace corroded muffler and spark arrester (ifequipped) as it could create a fire hazard and/or damage..SPARK PLUGS

Replace spark plugs at the beginning of each mowingseason or' after every 100 hours of operation, whichevercomes first. Spark plug type and gap setting are shown in"PRODUCT SPECIFICATIONS" on page 3 of this manualIN-LINE FUEL FILTER (See Fig. 22)The fuel filter should be replaced once each season. If fuelfilter becomes clogged, obstructing fuel flow to carburetor,replacement is required_

° With engine cool, remove filter and plug fuel linesections°

° Place new fuel filter in position in fuel line with arrowpointing towards carburetor,,

° Be sure there are no fue! line leaks and clamps areproperly positioned_

° Immediately wipe up any spilled gasoline,

CLAMP

CLAMF _ FUEL FILTER

FIG. 22CLEANING° Clean engine, battery, seat, finish, etco of all foreign

matter_

- Keep finished surfaces and wheels free of all gasoline,oil, etc.

= Protect painted surfaces with automotive type waxy.

We do not recommend using a garden hose to clean yourtractor' unless the electrical system, muffler, air filter andcarburetor are covered to keep water' ouL Water in enginecan result in a shortened engine life_

SERVICE AND ADJUSTMENTS'I""IHII'_'II' I'1 ........ :': '11 ........................

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

TRACTOR

• Depress clutch/brake pedal fully and setparking brake.o Place gearshift lever in NEUTRAL" position.= Place attachment clutch in "DISENGAGED" position.o Turn ignition key "OFF" and remove key.o Make sure the blades and all moving parts have completely stopped.o Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.,..........................

TO REMOVE MOWER (See Fig. 23)o Place attachment clutch in "DISENGAGED" position.

° Turn height adjustment knob to lowest setting_

° Lower mower to its lowest position_

° Remove retainer spring holding anti-swaybar to chas-sis bracket and disengage anti-swaybar from bracket.

• Remove retainer springs from suspension arms atdeck and disengage arms from deck,

o Raise attachment lift to its highest position.,

o Remove two retainer springs from each front link andremove links.

° Slide mower forward and remove belt from electricclutch pulley°

• Slide mower out from under right side of tractor,,IMPORTANT: IFANATTACHMENTOTHER THANTHEMOWERDECK IS TO BE MOUNTED ON THETRACTOR, REMOVETHEFRONT LINKS,,

TO LEVEL MOWER HOUSING

Adjust the mower white tractor is parked on level ground ordriveway. Make sure tires are properly inflated (See"PRODUCT SPECIFICATIONS" on page 3 of this manual).if tires are over or underinflated, you will not properly adjustyour mower,

SIDE-TO-SIDE ADJUSTMENT (See Figs_ 23 and 24)

o Raise mower to its highest position,,

° Measure height from bottom of deck curl to groundlevel at front corners of mower_ Distance "A" should bethe same,,

• tfdistance "A" needs to be changed, make adjustmenton one side of mower only,,

• Raise one side of mower by tightening lift link adjust-ment nut on that side.

= Lower one side of mower by loosening lift link adjust-ment nut on that side.

NOTE: Each half turn of adjustment nut will change deck,level about 1/4"o

Recheck level after adjusting.

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER ANDDRIVE BELT" in the Assembly section of this manual.

ADJUSTMENTNUTS

SUSPENSIONARMS

LIFT FRONTLINKS SUSPENSION

BOTTOM

CHASSIS FRONT MOWERBRACKET BRACKET FIG. 24

RETAINERSPRING

AN'II-SWA¥ RETAINERBAR SPRINGS

FIG. 23

LINKS

RETAINER

ELECTRICCLUTCHPULLEY

FRONTSUSPENSIONBRACKET

FRONT MOWERBRACKET

19

SERVICE AND A JUSTMENTSFRONT-TO-BACK ADJUSTMENT (See Figs25 and 26) -IMPORTANT: DECK MUST BELEVEL SIDE-TO-SIDE. IFTHEFOLLOWING" FRONT-TO-BACK ADJUSTMENT ISNECESSARY, BE SURE TO ADJUST BOTH FRONT LINKSEQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housingshould be adjusted so the front is approximately 1/8" to 1/2"lower than the rear when the mower is in its highestposition_

Check adjustment on right side of tractor. Measure dis-!ance "F" directly in front of and behind the mandrel atbottom edge of mower housing as shown.

• Before making any necessary adjustments, check thatboth front links are equal in length._

• If links are not equal in length, adjust one link to samelength as other link..

• To lower front of mower housing, loosen nut"G" on bothfront links an equal number of turns.

° When distance "F" is 1/8" to 1/2" lower at front thanrear, tighten nut"H" against trunnion on both front links.

o To raise front of mower housing, loosen nut"H" fromtrunnion on both front links. Tighten nut "G" on bothfront links an equal number of turns.

• When distance "F" is 1/8" to 1/2" lower at front thanrear, tighten nut "H" against trunnion on both frontlink&

NOTE: Each full turn of nut "G" will change dim_ "F" byapproximately 3/8'L

o Recheck side-to-side adjustment..

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig,27) -

o Park tractor on a level surface° Engage parking br'ake.

° Remove four screws from LoHo mandrel cover andremove cover.

o Roll belt over the top of LH.. mandrel pulley_

° Remove belt from electric clutch pulley.

° Remove belt from idler' pulleys.

o Remove any dirt or grass clippings which may haveaccumulated around mandrels and entire upper decksurfacer

= Check primary idler arm and two idlers to see that theyrotate freely..

° Be sure spring is securely hooked to primary idler armand bolt in mower housing°

MOWER DRIVE BELT INSTALLATION (See Fig.27) -o tnstall belt in both idlers, Make sure belt is in both belt

keepers at the idlers as shown_

o Install new belt onto electric clutch pulley.

* Roll belt into upper groove of LH,, mandrel pulley,,

o Carefully check belt routing making sure belt is in thegrooves correctly and inside belt keepers,.

o Reassemble LH.. mandrel cover_

....l 1....F GROUND LINE Flt/i/ittliTil//lit/iiiil!/f//ititftTi?27

FIG. 25

BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH

(_i,i,ii

0

NUT "G"

NUT

FRONT LINKS

L,H.

MANDRELCOVER

Y

MOWER DRIVEBELT

SPRING

IDLERPULLEYS

PRIMARY

IDLER ARM

ELECTRICCLUTCHPULLEY

BOLT INMOWERHOUSING

FIG. 27

FIG. 26 20

CE AND ADJUSTMENTSTO REPLACE MOWER BLADE DRIVE BELT(See Fig. 28)Park the tractor on level surface_ Engage parking brake.

o Remove mower drive belt (See'q'O REPLACE MOWERDRIVE BELT" in this section of this manual).

. Remove mower (See "TO REMOVE MOWER" in thissection of this manual).

. Remove four screws from Roll. mandrel cover andremove cover° Unhook spring from bolt on mowerhousing°

° Carefully roll belt off R.H. mandrel,.° Remove belt from center mandrel, idler pulley, and L.Ho

mandrel

° Remove any dirt or grass which may have accumu-lated around mandrels and entire upper deck surface°

° Check secondary idler arm and idler to see that theyrotate freely,,

- Be sure spring is hooked in secondary idler arm andsway-bar bracket°

° Install new belt in lower groove of L.H. mandrel, idler,and center mandrel as shown.

° Roll belt over RoHomandrel. Make sure belt is in allgrooves properly°

• Reconnect spring to bolt in mower housing and rein-stall RoHomandrel coven

° Reinstall mower to tractor (See"TO INSTALL MOWER"in the Assembly section of this manual).

o Reassemble mower drive belt (See "TO REPLACEMOWER DRIVE BELT" in this section of this manual),,

L,H, MOWER BLADEDRIVE _LT CENTER

MANDREL

SPRING

SWAY-BAR,/BRACKET

PULLEY

FIG. 28

TO ADJUST ATTACHMENT CLUTCH(See Fig. 29)The electric clutch should provide years of service_ Theclutch has a built_in brake that stops the pulley within 5seconds,, Eventually, the internal brake will wear whichmay cause the mower blades to not engage, or, to not stopas required. Adjustments should be made by an authorizedservice technician,,

o Make sure attachment clutch and ignitionswitches arein "OFF" position.

° Adjust the three nylon Iocknuts until space betweenclutch plate and rotor measures ,,012"at all three slotlocations cut inside of brake plate.,

NOTE: After installing a new electric clutch, run tractor atfull throttle and engage and disengage electric clutch 10cycles to wear in clutch plate. 21

NYLON LOCKNUT (3)

FIG, 29

BRAKE PLATE

TO ADJUST BRAKE (See Fig. 30)Your tractor is equipped with an adjustable brake systemwhich is mounted on the left side of the transaxle,

If tractor requires more than six (6) feet stopping distanceat high speed in highest gear, then brake must be adjusted,IMPORTANT: DO NOT OVER TIGHTEN BRAKE. WHENDEPRESSING CLUTCH BRAKE PEDAL, THE MOTION DRIVEBELT MUST STOP MOVING (DECLUTCH FROM ENGINEPULLEY) BEFORE BRAKE ENGAGES. iMPROPERADJUSTMENTWILLCAUSE HARDSHIFTINGAND EXCESSIVEWEAR TO BRAKE LINING,,o Park and turn off the tractor on a level surface. Place

gear shift lever in "N" (neutral) position° Disengageparking brake and be sure tractor does not roll in eitherdirection°

° Lower mower deck (if installed on tractor),,° Snap out access hole cover on left side of tractor above"

footrest..• Loosen jam nut at clevis which will allow brake rod to be

rotated.• With pliers, from underside of chassis, unscrew brake

rod from clevis four (4) to six (6) full turns.o Start tractor with gearshift lever in "N'; (neutral) posi-

tion.° Slowly depress clutch/brake pedal to the point where

the motion drive belt stops moving,, Hold clutch/brakepedal in this position and engage parking brake., If beltbegins to move after engaging parking brake, resetparking brake by depressing clutch/brake pedal slightlyto next notch on parking brake.

. Stop engine. Screw brake rod back into clevis untilclevis pin is against rear edge of slot in brake arm_ Donot over tighten (see "IMPORTANT" aboVe),,

° Tighten jam nut against clevis,,° Replace access hole cover.° Test tractor for properstopping distance and declutching

as stated above. Readjust if necessary. If properadjustment cannot be attained, further maintenance isnecessary. Contact your nearest authorized servicecenter°

' JAM NUT __

BRAKE ! \ \k\ IOI

CLEVIS ROD "_

FIG.30

SERVICE ANTO REPLACE MOTION DRIVE BELT(See Fig. 31)Park the tractor on level surface_ Engage parking brake.For ease of service there is a belt installation guide decal onbottom of left footrest. It is not necessaryto remove mower.BELT REMOVAL -

• Raise hood and disconnect BLACK (grounding) bat-tery cable..

° Set parking brake (to get belt slack)_

° Remove mower' drive belt from electric clutch pulleyonly (See "TO REPLACE MOWER DRIVE BELT" inthis section of this manual).

° Roll belt off transaxle pulley.

• Roll belt Off clutching idler pulleys, then off enginepulley and front V-idler pulley°

• Pull belt out of all beltkeepers.BELT INSTALLATION -

° Place V part of belt into grooves on engine pulley andfront V-idler, making sure to route belt inside ofbeitkeepers..

° Put belt coming fromV-idler above midspan beltkeeper,then onto clutching idler pulleys as shown.

• Make sure "V" part of belt engages "V" idler._

= Place belt around transaxle pulley, beginning at top._"V" part of belt should engage transaxle pulley.

° Place long lower section of belt through loop in midspanbeltkeepero

, Checkto be sure belt is on proper side of all beltkeeper&

= Release parking brake..IMPORTANT: CHECK BRAKE ADJUSTMENT..

ENGINE

CLUCHINGABOVE

KEEPER CLUCHINP._ V-., \ -IDLER

FLATIDLER _

I

AS VIEWED FROM BOTTOMJl.,llllll

BELTTWISTS

TRANSAXLEPULLEY

TRACTOR V-BELT DRIVE SCHEMATICVIEW FROM LEFT SIDE OF TRACTOR

FIG. 31

i

ADJUSTMENTSTO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)when wheels are positioned straight forward, remove steer-ing wheel and reassemble per instructions in the Assemblysection of this manual.,

FRONT WHEEL TOE-IN ADJUSTMENT

Frontwheel toe-in is required for proper steering operatiorLToe-in was set at the factory and adjustment should not benecessary.. If parts in the front axle or-steering mechanismhave been replaced or damaged, check to-in and adjust ifnecessary_

TO CHECK TOE-IN (See Fig_ 32) -

° Position front wheels straight ahead_- Measure distance between wheels at front and rear of

tires (dimensions "A" and "B").= Front dimension "A" should be 1/8" to 1/4" less than

rear'dimension "B"_.

TO ADJUST TOE-IN (See Figs° 32 and 33) -

° Loosen jam nuts at adjustment sleeves on tie rod.- Adjust tie rod until dimension "A" is 1/8" to 1/4" less than

dimension "B",.

° Tighten jam nuts securely.

.., B .,-

FRONT OF TRACTOR

A_

FIG. 32

ADJUSTMENT SLEEVES

JAM NUTS

FIG. 33

FRONT WHEEL CAMBER

The front wheel camber-is not adjustable on your tractor. Ifdamage has occurred to affect the front wheel camber,contact your nearest authorized service center..

22

/qiiUHII,IWql,rqll,q,111

$ERVUCE ANTO REMOVE WHEEL FOR REPAIRSFRONT WHEEL (See Fig_ 34) -

• Block up axle secureiy_

• Remove axle cover, retaining ring and washers to allowwheel removal,

= Repair tire and reassemble,

- Replace washers and snap retaining ring securely inaxle groove.

. Replace cover.

WASHERS

RETAINING

RING\\AXLE \

COVER \\

FIG. 34REAR WHEEL :

o Block rear axle securely.

• Remove five (5) hub bolts to allow wheel removal

o Repair tire and reassemble_ Replace and tighten hubbolts securely.

TO START ENGINE WITH A WEAK BATTERY(See Figs. 35 and 36)

i ,Tml,_,11,11,1 ii i .... i,ii1,,i,i1,,,,i, i,,,i/_

_ AUTION: Lead-acid batteries generate i

explosive gases. Keep sparks, flameand smoking materials away from bat-teries. Always wear eye protection whenaround batteries.

If your battery is too weak to start the engine, it should berecharged° If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12VOLT NEGATIVE GROUNDED SYSTEM THE OTHERVEHICLE MUST ALSO BE A 12 VOLT NEGATIVEGROUNDED SYSTEM. DO NOT USE YOLIRTRACTORBATTERY TO START OTHER VEHICLES

TO ATTACH JUMPER CABLES -

° Connect each end of the RED cable to the POSITIVE(+) terminal of each battery, taking care not to shortagainst chassis.

° Connect one end of the BLACK cable to the NEGA-TIVE (-) terminal of fully charged battery.

° Connect the other end of the BLACK cable to a panelbolt on the left side of the tractor, away from fuel tankand battery.

TO REMOVE CABLES, REVERSE ORDER -o BLACK cable first from chassis and fully charged

battery°

° RED cable last from both batter ieso

ADJUSTMENTSi , i i

FIG. 35

FIG. 36

TO REPLACE HEADLIGHT BULB• Raise hood• Pull bulb holder out of the hole in the backside of the

grill°o Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill° Close hood.

iNTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to runpoorly, stop running, or prevent it from starting.

Check wiring See electrical wiring diagram in RepairParts section of this manual

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse Thefuse holder is located behind the dash_

TO ADJUST ATTACHMENT LIFT SPRING(See Fig. 37)• While hotding spring bushing with wrench, loosen jam

nut,° Turn adjustment bolt clockwise to extend spring and

reduce lift effort (for heavier attachments)°o Turn adjustment bolt counterclockwise (for Iighter at-

tachments).• Retighten jam nut against spring bushing.IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRINGTENSION WHEN USING LIGHT ATTACHMENTS SUCHASAMOWER, ADJUST LIFT LEVER SPRING TO AID INLIFTING ATTACHMENT_ DO NOT OVERPOWER SPRING.WHEN REMOVING ATTACHMENT, ALWAYS ADJUST TOSPRING TENSION TO ITS LOWEST POSITION.

ADJUSTMENT SPRING BUSHING

o ATTACHMENTJAM NUT LIFT SPRING

°o o

23 FIG. 37

ill i ............................. illl ,,i,i ii.......................

TO REMOVE HOOD AND GRILL ASSEMBLY(See Fig. 38)• Raise hood,.

• Unsnap headlight wire connector,.

° Stand in front of tractor, Grasp hood at sides, tilt towardengine and lift off of tractor.

° To replace, reverse above procedure.

WIRECONNECTION

FIG. 38

HOOD

ENGINE

TO ADJUST THROTTLE CONTROL CABLE(See Fig. 39)The throttle control has been preset at the factory andadjustment should notbe necessary, Check adjustment asdescribed below before loosening cable,, if adjustment isnecessary, proceed as follows:

• With engine not running, move throttle control lever to"FAST" position.,

° Check that swivel is against side of quarter circle. If itis not, loosen cable clamp screw and pull cable backuntil swivel is against quarter' circle° Tighten cableclamp screw securely.,

............... i iiil,,ll ii i iilllllllllllllll i

ADJUSTMENTSHi,uui lllllllll i t

QUARTER _ "s_ \ \ )

FIG. 39

CHOKECLOSED

CASINGCLAMPSCREW

CHOKELEVER

FIG. 40

TO ADJUST CHOKE CONTROL (See Fig. 40)The choke control has been preset at the factory andadjustment should not be necessary. Check adjustment asdescribed below before loosening cable. If adjustment isnecessary, _proceed as follows:

° With engine not running, move choke control (locatedon dash panel) to full "CHOKE" position°

° Remove air cleaner cover, filter and spitback plate toexpose carburetor choke (see "AIR FILTER" in main-tenance section).

° Choke should be closed. If it is not, loosen casingclamp screw and move choke cable until choke iscompletely closed, Tighten casing clamp screw se-curely.

° Reassemble air cleaner.

24

$ERVRCE AND ADJUSTMENTSi ,,,=

TO ADJUST CARBURETOR

(See Figs. 41 and 42)

The carburetor has been preset at the factory and adjust-ment should not be necessary° However, minor adjust-ment may be required to compensate for differences in fuel,temperature, altitude or Ioado If the carburetor does needadjustment, proceed as follows:

In general, turning the mixture screw in (clockwise) de-creases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the mixture screw out (counterclock-wise) increases the supply of fuel to the engine giving aricher fuel/air mixture,.IMPORTANT: DAMAGE TO THE NEEDLES AND THESEATS IN CARBURETOR MAY RESULT IF SCREW ISTURNED rN TOO TIGHT.

PRELIMINARY SETTING -

o Be sure you have a clean air filter, and the throttlecontrol cable and choke are adjusted properly (seeabove).

° With engine off turn idle mixture screw in (clockwise)closing it finger tight and then turn out (counterclock-wise) 1-1/4 to 1-1/2 turns.

FINAL SETTING -

° Start engine and allowto warm for five minutes. Makefinal adjustments with engine running and shift/motioncontrol lever in "NEUTRAL" position.

o With throttle control lever in "SLOW" position, holdthrottle lever against idle speed screw and adjust idlespeed screw to obtain 1200 to 1400 RPMo

o While still holding throttle lever against idle speedscrew, turn idle mixture screw in (clockwise) untilengine begins to die and then turn out (counterclock-wise) until engine runs rough. Turn screw to a pointmidway between those two positions.

o Continue to hold throttle lever against idle speed screwand adjust idle speed screwto obtain 900 to 1200 RPMRelease throttle lever.

,ACCELERATION TES]: -

• Move throttle control lever from "SLOW" to "FAST"position, if engine hesitates or dies, turn idle mixturescrew out (counterclockwise) 1/8 turn. Repeat testand continue to adjust, if necessary, until engine accel-erates smoothly..

High speed stop is factory adjusted. Do not adjust -damage may resulL

IMPORTANT: NEVER TAMPER WITH THE ENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPERENGINE SPEED. OVERSPEEDINGTHE ENGINE ABOVETHE FACTORY HIGH SPEED SETTING CAN BEDANGEROUS,, IF YOU THINKTHE ENGINE-GOVERNEDHIGH SPEED NEEDS ADJUSTING, CONTACT YOURNEARESTAUTHORtZED SERVICE CENTER, WHICH HASPROPER EQUIPMENT AND EXPERIENCE TO MAKE ANYNECESSARY ADJUSTMENTS..

IDLE SPEEDSCREW

IDLE MIXTURESCREW

THROTTLELEVER

FIG. 41

IDLE MIXTURELEVER SCREW

FIG. 42

2S

STO AGE

Immediately prepare your tractor for storage at the end ofthe season or if the tractor will not be used for 30 days ormore..

CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to coolbefore storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. Whenmower is to be stored for- a period of time, clean it thor-oughly, remove all dirt, grease, leaves, etc_ Store in aclean, dry area..

• Clean entire tractor (See"CLEANING" in the CustomerResponsibilities section of this manual).,

, Inspect and replace belts, if necessary (See belt re-placement instructions in the Service and Adjustmentssection of this rnanual)o

o Lubricate as shown in the Customer Responsibilitiessection of this manual..

° Be sure that all nuts, bolts and screws are securelyfastened_ Inspect moving parts for damage, breakageand wear. Replace if necessary..

° Touch up all rusted or chipped paint surfaces; sandlightly before painting.

BAT['ERY

o Fully charge the battery for storage.

° After a period of time in storage, battery may requirerecharging_

° To help prevent corrosion and power leakage duringt0ng periods of storage, battery cables should bedisconnected and battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" in the Cus-tomer Responsibilities section of this manual).

° After cleaning, leave cables disconnected and placecables where they cannot come incontact with batteryterminals.

, Be sure battery drain tube is securely attached.

° if battery is removed from tractor for storage, do notstore battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUMDEPOSITS FROM FORMING iN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FrLTER,FUEL HOSE, OR TANK DURING STORAGE, ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE

• Drain the fuel tank,

° Start the engine and let it run until the fuel lines andcarburetor' are empty.

o Never use engine or carburetor cleaner products in thefuel tank or' permanent damage may occur.

= Use fresh fuel next season.

NOTE: Fuel stabilizer-is an acceptable alternative inminimizing the formation of rue! gum deposits during stor-age_ Add stabilizer to gasoline in fuel tank or' storagecontainer_ Atways follow the mix ratio found on stabilizer'container. Run engine at least 10 minutes after addingstabilizer to allow the stabilizer' to reach the carburetor. Donot drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (withengine warm) and replace with clean engineoil. (See "ENGINE" in the Customer Responsibilitiessection of this manual).

CYLINDERS

° Remove spark plug(s)o

° Pour one ounce of oil through spark plug hole(s) intocylinder(s)_

• Turn ignition key to "START' position fora few secondsto distribute oil..

° Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another.

° Replace your gasoline can if your can starts to rust.Rust and/or dirt in your gasoline will cause problems,,

° If possible, store your tractor indoors and cover it togive protection from dust and dirt..

° Cover your tractor with a suitable protective cover thatdoes not retain moisture. Do not use plastic. Plasticcannot breathe which allows condensation to form andwill cause your tractor to rust°

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM.

26

.......................... iii1,,i,i,iii

RVIC NOTES

27

TROUIBLESHOOTmNG,ul_uuJx:.........

POmNTS

PROBLEM

Will not start

CAUSE CORRECTION

1 Out of fuel

2 Engine not "CHOKED" properly3 Engine flooded4.. Bad spark plug,5 Dirty air filter6, Dirty fuel filter.7 Water in fuel

8 Loose or damaged wiring..9 Carburetor out of adjustment

10. Engine valves out of adjustment,

l r Fill fueltank

2 See "TO START ENGINE" ir_ Operation section3 Wait several minutes before attempting to start4 Replace sparkplug.5, Clean!replace air filter6 Rep{ace fuel filter.7 Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter8 Check all wiring,9 Contact an authorized service center/department

!0 Contact an authorized service center/department

Hard to start 1. Dirt_,' air filter2 Bad spark plug.,3 Weak or dead battery.4 Dirty fuel fitter5 Stale or dirty fuel6. Loose or damaged wiring,,7,, Carburetor out of adjustment

! Clean/replace air filter2 Replace spark plug,,3, Recharge or replace battery4 Replace fuelfilter& Drain fuel tank and refill with fresh gasoline6, Checkall wiring7 Contact an authorized servicecenter/department

8, Engine valves out of adjustment

iiJ:t_uJii: : .........

Engine will not turn over 1 Clutch/brake pedal not depressed2 Attachment clutch isengaged.3 Weak or dead battery.4 Blown fuse,

5 Corroded battery terminals6. Loose or damaged wiring7 Faulty ignition switch,,8 Faulty solenoid or starter9, Faulty operator presenceswitch(es)

8 Contact an authorized servicecenteddepartrnent

1 Depress clutch/brake pedal,2 Disengage attachment clutch3 Recharge or replace battery4.. Replace fuse& Clean battery terminals6. Check all wiring7 Check/replace ignition switch,8 Check/replace solenoid or starter9 Corttact an authorized service center/department

Engine clicks but will notstart

Loss of power

Excessive vibration

t,, Weak or dead battery..2. Corroded battery terminals3 Loose or damaged wiring,4 Faulty solenoid or starter,.

1, Cutting too much grassltoo fast,,2,. Throttle in "CHOKE" position.3, Build-up of grass, leaves and trash under mower,4. Dirty air filter.5 Low oil level/dirty oil.,6 Faulty spark plug,7 Dirty fuel filler8 Stale or dirty fuel..9. Watertn fuel,

10.. Spark plug wire loose11, Dirty engine air screenlfinst 2 Dirty/clogged mufflerI3. Loose or damaged wiring14 Carburetor out of adjustment,15. Engine valves out of adjustment

2,Worn, bent or loose blade,,Bent blade mandrel,,

Looseldamaged part(s),ii_::Ji :if': JU:i:J JJ] ]lill I i

1, Recharge or replace battery,2, Clean battery terminals3. Check all wiring,.4, Check/replace solenoid or starter'.

1 Set in "Higher Cut" position/reduce speed,.2 Adjust throttle control,3 Clean underside of mower housing4 Clean/replace air filter5. Check oil level/change oil6, Clean and regap or change spark plug,7. Replace fuel filter,8 Drain fuel tank and refill with fresh gasoline.9, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,.10,, Connect and tighten spark plug wire,11. Clean engine air screen/fins,,12 Clean/replace mufflert3 Check all wiring,,14 Contact an authorized service cenleddepartment.15. Contact an authorized service center/department.

1 Replace blade, Tighten blade bolt2. Replace blade mandrel.3, Tighten loose part(s), Replace damaged parts..

28

TF OUBLESHOOT NG POHNTS

PROBLEM

Engine continues to runwhen operator leaves seatwith attachment clutch

engaged

Poor cut - uneven

Mower blades will notrotate

Poor grass discharge

Headlight(s) not working(if so equipped)

Battery will not charge

Engine "'backfires"when turning engine"OFF"

CAUSE

I.. Faulty operator-safety presence control system

1 Worn, bent or loose blade.2. Mower deck not level

3 Buildup of grass, leaves, and trash under mower..4 Bent blade mandrel

5 Clogged mower deck vent holes from buildup ofgrass, leaves, and trash around mandrels

I Obstruction in clutch mechanism..

2. Worn/damaged mower drive bell3 Frozen idler pulley..4 Frozen blade mandrel

1 Engine speed too slow,2 Travel speed too fasL3. Wet grass.4. Mower deck not level.

5 Low/uneven tire air pressure6 Worn, bent or loose blade..7. Buildup of grass, leaves and trash under mower8. Mower drive belt worn

9 Blades improperly installed..10.. Improper blades usedt I Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1.. Switch is "OFF".

2 Bulb(s) burned out3 Faulty light switch..4. Loose or damaged wiring5. Blown fuse

t Bad battery cell(s).2 Poor cable connections

3. Faulty regulator (