63h34f05 student handout 1

7/27/2019 63H34F05 Student Handout 1

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PERFORM BATTLEFIELD DAMAGE ASSESSMENT AND

REPAIR (BDAR)Slide1

H34F05 1

BATTLEFIELDBATTLEFIELD

DAMAGEDAMAGE

ASSESSMENTASSESSMENT

& REPAIR& REPAIR

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2

H34F05 2

BATTLEFIELD DAMAGEASSESSMENT AND REPAIR

WHAT IS THE BDAR PROGRAM

A program that will enable us to maintain

a vehicles ability to shoot, move and

communicate within its mission

requirements with the least possible

amount of time spent on repairs.

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H34F05 3


PURPOSE OF BDAR


To rapidly return disabled equipment to

the operational commander by expediently

fixing,bypassing or jury-rigging components.

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REPAIR (BDAR)Slide4

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PURPOSE (cont)


BDAR restores minimumessential combat capabilities

necessary to support a

specific combat mission or to

enable the equipment to

self-recover.

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5

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SCOPE OF BDARSCOPE OF BDAR

BDAR program designed for

Operator / Crew

Organizational Maintenance

Direct / General Support

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TRAININGTRAINING

Operator / Crew

Commanders should ensure that operators and

supervisors are trained in BDAR procedures

applicable to the units equipment.

Each vehicle crew member should be trained

to perform initial BDAR for their own crew

position

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REPAIR (BDAR)Slide7

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TRAINING cont.TRAINING cont.

Unit / DS / GS Maintenance

Commanders should ensure all

Maintenance Teams are trained

to perform BDAR tasks related

to their primary MOS, to include

aiding and assisting teammates

when needed.

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8

H34F05 8


TRAINING THE FORCE

WARRANTWARRANT

OFFICERSOFFICERS

ALL WARRANTOFFICERS COURSES

NCOSNCOS

BASIC NCO COURSE

OFFICERSOFFICERS

ADVANCE COURSE

OFFICER BASICCOURSE

BATTALION MOTOROFFICER COURSE


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APPLICATION OF BDAR


BDAR techniques are not meant to replace

standard maintenance procedures.

BDAR will only be used at the direction of

the commander.

AR 750-1 states non-destructive BDAR training

will be incorporated in peacetime training.

All BDAR fixes will be repaired by standard

maintenance procedures ASAP.

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REPAIR (BDAR)Slide10

H34F05 10



DEFINITIONSDEFINITIONS

BATTLEFIELD DAMAGE- All incidents which

occur on the battlefield that prevent the

vehicle form accomplishing its mission.

DAMAGE ASSESSMENT- Procedures to rapidly

determine what is damaged, whether it is

repairable, what is needed to make the repair,

and how long the repair will take.

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11

H34F05 11


DEFINITIONS (cont.)


BATTLEFIELD DAMAGE REPAIR- Emergency

expedient repairs to return the system to a

fully or partial mission capable status.

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12

H34F05 12

BATTLEFIELD DAMAGE

ASSESSMENT AND REPAIR

BATTLEFIELD DAMAGE


BDAR KITSBDAR KITS

Specifically designed repair kits for BDAR.

These kits are designed to allow repair in

several critical areas: fuel, cooling,hydraulics, tires, electrical and hull repair.

Kits are designed for use at the operator /

crew and maintainer levels on both

wheeled and tracked vehicles.


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H34F05 13

BATTLEFIELD DAMAGE



BDAR KIT CURRENT INITIATIVES

WHEEL VEHICLE CREW KIT

WHEEL VEHICLE MAINTAINER KIT

TRACK VEHICLE CREW KIT

TRACK VEHICLE MAINTAINER KIT

KEEP THESE KITS IN THE $300 RANGE FOR CREWKITS AND $600 RANGE FOR MAINTAINER KITS

INTRODUCE FOUR NEW KITS TO THE SYSTEM

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14

H34F05 14

BATTLEFIELD DAMMAGE



WHEELED VEHICLE CREW KIT (PROPOSED)

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H34F05 15

BATTLEFIELD DAMAMGE



WHEEL VEHICLE MAINTAINER KIT (PROPOSED)

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H34F05 16


BDAR KITS


Each unit is expected and

encouraged to modify its BDR

kits to suit its special

operational needs and

geographic environment.

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17

H34F05 17

BDAR CREW KIT BAG

Holds all crewed level items

Weight: 1.5 lbs.

Length: 17 in.

Height: 11 in.

Width: 9 in.

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18

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ASSORTED HOSE CLAMPS

Holds rubber hoses

and low pressure.

hydraulic lines together.

Sizes range from in. up to 4 in.

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H34F05 19

CLOTH TAPE (DUCT)

Numerous usages, holds items together.

Weight: 1 lb.

Height: 5 in.

Width: 2 in.

Length: 60 yds.

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20

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PLASTIC CABLE TIES

Used for various applications ie..hold

electrical wires out of place, hold items

together.

Tensile strength: 125 lbs

Quantity: 20 ea.

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21

H34F05 21

V BELT

Used when any type of belts are broken

on a piece of equipment.

Weight: 5 oz.

Length: 5 ft.Width: in.

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H34F05 22

WIRE BRUSH

Used for roughening surfaces prior to

polymer being applied.

Weight: 5 oz.

Length: 10 in.

Width: 2 1/8 in.

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23

H34F05 23

TIRE PLUG APPLICATOR

GUN

Used to insert rubber plugs into damaged

tires. Comes with two applicator tips (3/8

& 7/16).

Weight: 1 lb. 2 oz.

Length: 11 in.

Height: 6 in.

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H34F05 24

RUBBER TIRE PLUGS W/

TIPS

These tire repair plugs are inserted intothe hole in the tire by the applicator gun.3/8 in. on right side, 7/16 in. on the leftside of picture. Comes with plastic tipped

inserter. Included in the tire repair kit.

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H34F05 25

VULCANIZING CEMENT

PLUG

Used to help in the plugging application

of tire repair. Material Safety Data Sheet

will accompany this product. This is

included in the tire repair kit.

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H34F05 26

TIRE REAMER

Used to clean out tire puncture prior to

inserting rubber plug for repair.

Weight: 4 oz.

Length: 8 in.

Height: 4 in.

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H34F05 27

WING NUT ELECTRICAL

CONNECTORS

Used to connect damaged or cut wires

back together.

Various sizes allow for a variety of wire

repairs (10 ea).

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H34F05 28

BLUE RTV SILICONE

Used to make gaskets for items such as

engine oil pans and engine valve covers.

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RED RTV SILICONE

Used to make gaskets that may be

subjected to high temperatures such as

exhaust manifolds.

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H34F05 30

PLASTIC CONTAINER

Used to store and consolidate small items

in the kit.

Weight: 5 oz.

Length: 11 in.Height: 1 in.

Width: 7 in.

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H34F05 31

BLACK ELECTRICAL TAPE

Used to hold and protect electrical wire

once damage has occurred.

60 ft. roll

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32

H34F05 32

STAINLESS STEEL SAFETY

WIRE

Several uses for this product, holds things

together or out of the way of moving parts.

Weight: 1 lb.

Length: 937 ft. .020 dia.

Height: 3 in.

Width: 2 in.

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H34F05 33

BELZONA 1291 METAL

PLUG STICK

Used to plug any shaped holes, oil pans

and fuel cells. Product cures within

minutes and can be painted over. (2 ea

sticks)

Weight: 1 lb.

Length: 8 in.

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H34F05 34

BELZONA 9111 CLEANER /

DEGREASER

Used to remove oil and dirt from damaged area

prior to applying Belzona products.

Material Safety Data Sheet will accompany this

product.

Weight: 1 lb.

Height: 4 in.

Width: 3 in.

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H34F05 35

BELZONA 9411 RELEASE

AGENT

Used in conjunction with Belzona 1221.

This product does not allow Belzona 1221

to adhere to whatever it is applied on.

Material Safety Data Sheet will

accompany this product.

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H34F05 36

BELZONA 2311 SR

ELASTOMER

A two-part rapid curing elastomeric

material used for repairing or rebuilding

rubber components.

Works great for patching tires.

Material Safety Data Sheet

will accompany this product.

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H34F05 37

BELZONA 1221 SUPER E

METAL

Used for repairing and patching various

types of metals.

A two-part rapid

curing polymer.(2ea)

Material Safety Data

Sheet will accompany

this product.

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H34F05 38

BELZONA 2911 ELASTOMER

CONDITIONER

Used to aid in the adhesiveness of the

Belzona 2311.

Keeps the elastomer

product from dry rotting

over a long period of time.

Material Safety Data

Sheet will accompany this product.

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39

H34F05 39

16 GAUGE ELECTRICAL

WIRE

This is the dominant gauged wire for a

majority of military vehicles. Used for

replacement wire for the electrical

system.

100 ft. roll

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H34F05 40

ALUMASEAL RADIATOR

SEALER

Prevents radiators from leaking by

sealing the hole from inside of the

radiator.

3 ea. Per kit

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H34F05 41

FIBERGLASS PUTTY

REPAIR

Used to repair and patch fiberglass items such

as fuel cells and overflow reservoirs. Dust mask

type respirator must be used when applying

product.

Material Safety Data Sheet will accompany this

product.

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H34F05 42

LATEX GLOVES

Used when mixing or applying polymers

or other products that could irritate the

skin if contacted.

5 ea pairs in kit.

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H34F05 43

DUST MASK RESPIRATOR

To be used when applying the fiberglass

repair resign as per the distributors

instructions.

5 ea per kit.

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SPATULAS/SPREADERS

Used to apply and spread a variety of

polymers.

3 ea per kit.

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H34F05 45

DYNA SYTEMS HERCU

STRETCH TAPE

This tape is used for repairing hoses,

hydraulic lines, and fuel lines that DO

NOT EXCEED 1200 PSI.

1 ea roll of 15 feet of tape.

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H34F05 46

ALUMINUM TAPE

Used for covering holes in exhaust

manifolds and shielding wires from

electromagnetic discharges.

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H34F05 47

BELZONA

REINFORCEMENT CLOTH

Used as a backing to apply Belzona in the

event that the hole is too large for

standard repair procedures.

Length is a one meter roll.

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H34F05 48

BDAR TAGS (DD FORM

1577)

This tag is applied to any BDAR repaironce the task has been completed. Thistag will be displayed on either the actualpart on which the repair took place or in

a high visibility area on the vehicle. (5 ea)

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H34F05 49

INSTRUCTIONS FOR

CERTAIN ITEMS

Laminated instructions will accompany

each kit. This will describe how the

different polymers in the kit are to be

used.

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H34F05 50

MATERIAL SAFETY DATA

SHEETS (MSDS)

These sheets will accompany each kit that

has contents that require a Material

Safety Data Sheet as per Government

regulations.

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POSITIVE & NEGATIVE

BATTERY CLAMP

Self Explanatory.

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H34F05 52

ENVIRONMENTAL PLUGS

USED TO PLUG HOLES IN FUEL

CELLS AND HYDRAULIC TANKS.

2 EA PER KIT, SIZES ARE 4 in. dia and

2 in. dia

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H34F05 53

RECORDING BDAR REPAIRSRECORDING BDAR REPAIRS

BDAR repairs are recorded in order to

determine authorized permanent repairs.

By recording BDAR repairs, data can be

accumulated to help design vehicles less

susceptible to combat damage and easier

to repair when damaged.


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H34F05 54

BDAR FORMS cont.BDAR FORMS cont.

DA FORM 2404 / 5988-E


All expedient repairs

and operational

limitations must be

recorded on

DA Form 2404 or ULLS

generated 5988-E.

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H34F05 55

BDAR FORMSBDAR FORMS

DD FORM 1577 Attach tag to vehicle components which

are repaired using BDR when practical or

place tag in either the driver / commanders

position or equipment record folder

compartment.


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H34F05 56


DA Form 2407 / 5990-E


Maintenance Request form

DA form 2407 or ULLS

generated 5990-E will be

used when vehicle is

evacuated beyond unit level.

Add the notation BDAR in

space provided for description

of deficiencies.

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H34F05 57


SYSTEM ASSESSMENT SUMMARY


Designed to assist in

assessing battle damage

and performing vehicle

triage.

Forms can be found in

BDAR TMs and are to be

reproduced locally.

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H34F05 58

Check On Learning

Q. What is the purpose of battle damage

assessment and repair (BDAR)?

A. To rapidly return disabled equipment

to the operational commander by

expediently fixing, bypassing, or jury-

rigging components.

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H34F05 59

Check On Learning

Q. When can BDAR procedures be

implemented?

A. Only in an emergency situation, in a

battle field environment and only at the

direction of the commander.

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H34F05 60

Check On Learning

Q. What is Battle Field Damage?

A. All incidents, which occur on the

battlefield which prevent the vehicle

from accomplishing its mission.

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H34F05 61

Check On Learning

Q. What is Damage Assessment?

A. A procedure to rapidly determine

what is damaged, weather its

repairable, what assets are required

to make the repair, who can make the

repair, and where the repair should

be made.

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H34F05 62


Transition To Next Class


The Next Lesson Will Be63H34F06

Job Knowledge Test and Review

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63h34f05 student handout 1

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