6200 ch process ready heat traced piping system · process ready heat traced piping system series...

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Process Ready Heat Traced Piping System Series 6200-CH Dekoron® UnithermLLC, the inventor of pre- insulated and heat traced tubing products for in- dustry, now introduces a new line of manufac- tured pre-insulated & traced small bore piping sys- tem. Until now, small bore piping requiring heat tracing has been field installed using SR electric heater pre-formed or blanket type mineral fiber insulation with mastic or metal clad jacketing. This method of heat tracing and insulating pipe is not only labor intensive it results in gaps in the insula- tion, openings in the coating or jacketing which allow moisture egress resulting in degradation, corrosion & loss of thermal efficiency which leads to higher operating costs. The Series 6200-CH Process Ready System pro- vides pipe, tracer channel, insulation and a seam- less extruded jacket in one easy to install system, which greatly reduces the amount of field labor required while providing unsurpassed weather ability and years of maintenance free service. The Process Ready System is comprised of the following elements: Copper, Carbon or Stainless tubing or pipe High performance, high efficiency, low chlo- ride, hydrophobic thermal insulation Aluminum tracer channel Continuous, weather protective, lead-free, flame retardant Polyvinylchloride (PVC) outer jacket Additional features and benefits of this system: Space savings—50% smaller than traditional insulated pipe Continuous heater runs of 100/ft. or more, no power connection kits every 20/ft. as with current pre- insulated & electric traced sticks Lower installed cost— up to 30% less than convention- al insulation systems Proprietary Hydrophobic insulation—water is re- pelled— no wicking or substrate corrosion like tradi- tional insulation Tough seamless jacket—no gaps or joints to leak & not damaged by point loading Reduced craft interference & improved scheduling Easy to install—installs like bare pipe no cutting of in- sulation for supports Patent pending pre-insulated molded fitting covers Convenonal Insulated Systems 6200-CH 6200-CH Process Ready Heat Traced Piping System 6200-CH Revision B 3/5/2014 Page 1

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Page 1: 6200 CH Process Ready Heat Traced Piping System · Process Ready Heat Traced Piping System Series 6200-CH Dekoron® Unitherm™ LLC, the inventor of pre- ... method of heat tracing

Process Ready Heat Traced Piping

System Series 6200-CH

Dekoron® Unitherm™ LLC, the inventor of pre-

insulated and heat traced tubing products for in-

dustry, now introduces a new line of manufac-

tured pre-insulated & traced small bore piping sys-

tem. Until now, small bore piping requiring heat

tracing has been field installed using SR electric

heater pre-formed or blanket type mineral fiber

insulation with mastic or metal clad jacketing. This

method of heat tracing and insulating pipe is not

only labor intensive it results in gaps in the insula-

tion, openings in the coating or jacketing which

allow moisture egress resulting in degradation,

corrosion & loss of thermal efficiency which leads

to higher operating costs.

The Series 6200-CH Process Ready System pro-

vides pipe, tracer channel, insulation and a seam-

less extruded jacket in one easy to install system,

which greatly reduces the amount of field labor

required while providing unsurpassed weather

ability and years of maintenance free service.

The Process Ready System is

comprised of the following elements:

Copper, Carbon or Stainless tubing or pipe

High performance, high efficiency, low chlo-

ride, hydrophobic thermal insulation

Aluminum tracer channel

Continuous, weather protective, lead-free,

flame retardant Polyvinylchloride (PVC) outer

jacket

Additional features and benefits of this

system:

Space savings—50% smaller than traditional insulated pipe

Continuous heater runs of 100/ft. or more, no power connection kits every 20/ft. as with current pre-insulated & electric traced sticks

Lower installed cost— up to 30% less than convention-al insulation systems

Proprietary Hydrophobic insulation—water is re-pelled— no wicking or substrate corrosion like tradi-tional insulation

Tough seamless jacket—no gaps or joints to leak & not damaged by point loading

Reduced craft interference & improved scheduling

Easy to install—installs like bare pipe no cutting of in-sulation for supports

Patent pending pre-insulated molded fitting covers

Conventional Insulated Systems

6200-CH

6200-CH Process Ready Heat Traced

Piping System

6200-CH Revision B 3/5/2014 Page 1

Page 2: 6200 CH Process Ready Heat Traced Piping System · Process Ready Heat Traced Piping System Series 6200-CH Dekoron® Unitherm™ LLC, the inventor of pre- ... method of heat tracing

6200-CH Pre-insulated & Heat traced Piping System

Product Specifications

Tubing Pipe

Materials Copper, Carbon, Stainless,

Inconel, 6MO, & Titanium

Copper, Carbon, Stainless,

Inconel, 6MO, & Titanium

Size Range 1/2” through 2 1/2”

10 mm through 63 mm

1/2” through 2”

10 mm through 50mm

Wall Thickness .035” through .083” Schedule 5 through 80

End Preparation Compression or Orbital weld- Weld or Threaded ends

Recommended Accessories

Thermal Characteristics based on TraceCalc Pro2 & verified by CSZ Testing

20

40

60

80

100

120

140

160

180

200

-60 -40 -20 0 20 40 60 80 100

Pipe T

empe

ratu

re -F

Ambient Temperature - F

Pipe Temperature vs Ambient6200-CH w/ 10XTV SR

Based On Heater Manufacturer Software

1/2" Pipe

3/4" Pipe

1" Pipe

1-1/2" Pipe

2" Pipe

Freeze Level

6200-CH Process Ready Heat Traced

Piping System

Joint Splice Kit Tee Cover Elbow Cover

6200-CH Revision B 3/5/2014 Page 2