2012 standards conference sc18 committee on quality standards ft. worth, tx jan 26, 2012 api...
TRANSCRIPT
2012 Standards ConferenceSC18 Committee on Quality Standards
Ft. Worth, TXJan 26, 2012
API Monogram ProgramStatus Report
API Monogram ProgramStatus Report
W. Don WhittakerManagerMonogram Program/[email protected]
Katie BurkleAssociateMonogram Program/[email protected]
Aaron DukeAudit Program ManagerCertification [email protected]
API Monogram/APIQRProgram Status Report
API Monogram/APIQRProgram Status Report
1. Monogram Program Statistics2. Audit Program3. Monogram Standards Update4. Fraud & Product Complaints5. API Conference & Expo – Singapore 2012
1/13/12
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
0
1000
2000
3000
40003438
1031
API Monogram Licensees APIQR Certified Companies
API Monogram/APIQR Certified Companies
1/13/12
3681 Active Certified Companies.
• 3438 Licensed Companies. • 1031 Companies Certified with APIQR. • 788 Companies with Both.
1/13/12
API Monogram Licensed Companies
Top Countries:
1. China – 14022. USA – 5703. India – 2094. S. Korea – 1255. Canada - 99
3438 Licensees. 75 Countries.9% Annual Growth.
1/13/12
API Monogram Licenses
Top Countries:
1. China – 22022. USA – 8563. India – 044. Italy – 1925. S. Korea - 176
5686 Licenses. 75 Countries.11% Annual Growth.
1/13/12
Companies Licensed to 65 Specifications.
API-5CT
API-6D
API-6A
API-5L
API-7-1
API-7K
API-16A
API-5DP
API-4F
API-16C
0
200
400
600
800
1000
1/13/12
APIQR ISO 9001 Registered Companies
Top Countries:
1. China – 2612. USA – 2403. Canada – 604. India – 435. S. Korea – 33
983 Companies. 61 Countries.18% Annual Growth.
1/13/12
API Monogram Applications
Top Countries:
1. China – 3002. USA – 1113. India – 414. Italy – 315. S. Korea – 31
797 Applications from 559 Companies.
1/13/12
APIQR ISO 9001 Applications
Top Countries:
1. USA – 692. China – 623. Canada – 154. Russia – 85. India – 7
236 Applications.
1/13/12
APIQR API-Q1 Applications
Top Countries:
1. USA – 722. China – 653. Canada – 154. Russia – 95. India – 8
254 Applications.
1/13/12
7.5
8.2
7.4
4.2
7.6
7.3
6.2
7.1
Oth
er0
200
400
600
800
1000
1200
1400
1600
Frequency
Fre
qu
ency
(C
ou
nt)
Audit Nonconformities by Clause
2012 Standards ConferenceSC18 Committee on Quality Standards
Ft. Worth, TXJan 26, 2012
Audit ProgramStatus Report
Audit ProgramStatus Report
Aaron DukeAudit Program ManagerCertification [email protected]
46%
40%
11%3%
MonogramDualRegistrationOther
2620 Audit Performed
Audits by Program: Monogram Only – 1203 Dual – 1035 Registration – 300 Other – 82
Audits by Country: China – 949 (36%) USA – 518 (20%) India – 151 (6%) Canada – 118 (4%) South Korea – 84 (3%)
Total Certification Program Audits
2006 2007 2008 2009 2010 20110
500
1000
1500
2000
2500
30002620
1203
1035
300
Total Audits
Monogram
Dual
Registrations
2011 Audits
1/13/12
API Monogram Audits by Type
Initial Renewal Re-Audit Other0
100
200
300
400
500
600
700
335
658
159
51
1/13/12
APIQR Registration Audits by Type
Initial Surveillance Recertifica-tion
Re-Audit0
20
40
60
80
100
120
140 132
103
56
9
1/13/12
Dual (API Monogram/APIQR) Audits by Type
Initial Surveillance Recertifica-tion
Re-Audit0
50100150200250300350400450500
287
462
259
27
Re-Audits0
50
100
150
200
250
68
97
143
188200
20072008200920102011
200 Re-Audits to date in 2011
Re-Audits
2006 2007 2008 2009 2010 2011 20120
500
1000
1500
2000
2500
3000
35003270
1570
1165
455
Total Audits
Linear (Total Audits)
Monogram
Dual
Registrations
2012 Expectations
1/13/12
Local Auditors in 32 Countries.
1/13/12
Active API Monogram/APIQR Auditors
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
0
20
40
60
80
100
120
140
160
144 Active Auditors. 22 Auditors in Training.
Auditors 22 auditors in process – USA / China / Japan / Eastern Europe 39 Auditor Observations in 2011 10A specific training – Singapore, November 2011 October-November 2012 – Asian Auditor Summit – China API Spec Q2 – training & resource planning
Audits Fully trained additional staff member in the audit team More audit questions for more specs Develop better technical training tools for auditors – 5CRA training myCerts audit module implemented Q3-Q4 2012
Audit Program
API Spec 5CT – Casing and Tubing, 9th Edition, published Jul 2011 / effective Jan 2012
API Spec 5L – Addendum 3 – Line Pipe, 44th Edition, published Jul 2011 / effective Jan 2012
API Spec 6D – Addendum 2 – Pipeline Valves, 23rd Edition, published August 2011
API Spec 6D – Errata 6 – Pipeline Valves, 23rd Edition, published August 2011
API Spec 6A – Addendum1 – Wellhead Equipment, 20th Edition, published November 2011
API Spec 6A – Errata 2 – Wellhead Equipment, 20th Edition, published November 2011
API Spec 6H – End Closures, Connectors and Swivels, 2nd Edition, Reaffirmed
API Spec 9A – Wire Rope, 26th Edition, Effective November 2011
API Spec 11AX – Addendum 1 – Subsurface Sucker Rod Pumps & Fitting, 12th Edition, published August 2011
API Spec 17D - Errata – Design and Operation of Subsea Production Systems-Subsea Wellhead and Tree Equipment, 2nd Edition, published September 2011
API Spec 17F – Subsea Production Control Systems, 2nd Edition, Reaffirmed
API Spec 19G3 – Running Tools, Pulling Tools, and Kick-over Tools and Latches for Side-pocket Mandrels, 1st Edition, No Effective Date Noted (Future Monogrammable Spec)
Monogram Program Specs – New / Revised
API Spec Q1 – Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry, 9th Edition, Effective TBD
API Spec 2C – Offshore Pedestal-mounted Cranes, 7th Edition, Effective TBD
API Spec 8C – Drilling and Production Hoisting Equipment, 5th Edition, Effective TBD
API Spec 11AX – Subsurface Sucker Rod Pumps & Fitting, 13th Edition, Effective TBD
API Spec 11E – Pumping Units, 19th Edition, Effective TBD
API Spec 17E – Subsea Umbilicals, 5th Edition, Effective TBD
API Spec 20A – Carbon Steel, Alloy Steel, Stainless Steel and Nickel Base Alloy Castings for use in the Petroleum and Natural Gas Industry, 1st Edition, Effective TBD
API Spec 6AV1 – Verification Test of Wellhead SSVs and USVs for Offshore Service, 2nd Edition, Effective TBD
Monogram Program Specs - Status
11V1 – 19G1-G2 Transition• Received 10 applications for 19G1 & 19G2 (5 of each – 6 facilities)• 15 existing 11V1 licensees – 6 existing 11V1 licensees submitted app by January 1 deadline• 19G1 / 19G2 initial / transition audit scheduled• 1 audit completed / 3 scheduled to be complete by mid-April / 2 assigned & being scheduled• Transition period ends July 1, 2012 – 11V1 licenses withdrawn on July 1, 2012
5CT, 9th Edition• New grades for 9th Edition - Added seamless and ERW to product listing
17D, 2nd Edition• Products updated to include PSL 3G• New Products – Licensees need to submit new LIF for review and possible audit
Audit Product Questions / Color Coding• 5CT, 9th / 6A, 20th / 13A / 11B / 7K / 17D / 9A / 7F
Program Updates
Fraud and Complaints Overview
2009 2010 2011 Total0
10
20
30
40
50
60
70
80
32
1916
67
0 3 4 7
32
2220
74
No. of closed cases No. of open cases Total no. of cases
Fraud & Misuse Cases
Fraud & Misuse Cases – Global Distribution
Top Countries:1. China – 312. USA – 183. India – 94. Canada – 45. UK – 3
Note: 4 Withdrawn applications were also listed in the NLO
67
7
7
122
Resolved
Still Open
Withdrawn Applications
Listed as Non-licensed org. in the composite list
Cancelled/Suspended
Actions Taken
• 4 – Complaints still open regarding facilities supplying defective products. Periodic audits set-up & assigned – to be completed by end of Q1 2012
API Spec 11V1 Mandrels bursting in the field API Spec 8A Bails bending in the field API Spec 5L Pipe delivered with welding defects and falsified X-ray testing reports API Spec 6A Ring Joint Gaskets - poor workmanship, nonconforming dimensions
• 2 – Facilities cancelled – substantial complaints coupled with poor audit results.
• 1 – Facility could not provide API Spec 8C documentation/records to end user Investigative actions to be included in upcoming renewal audit
• 1 – Facility’s API Spec 4F nameplate does not meet 4F marking requirements AAR’s raised against company – will not be renewed until resolved
2011 Product Complaints
Upstream Program Sessions
• API Spec 6A – 2 day technical training session • API Spec Q1 – 2 day training session• API Spec Q2 – Operator & service supply company perspectives• Well integrity & well control topics• HSE / SEMS implementation offshore – API RP75• Crane safety, training and maintenance
TO REGISTER OR FOR MORE INFORMATION CONTACTMatthew Cunningham – [email protected] – 1-202-682-8158
www.apiexpo.org
Thank You
Thank You
2012 Standards ConferenceSC18 Committee on Quality Standards
Ft. Worth, TXJan 26, 2012
W. Don WhittakerManagerMonogram Program/[email protected]
Katie BurkleAssociateMonogram Program/[email protected]
Aaron DukeAudit Program ManagerCertification [email protected]