2004-02 china-katalog eng - stocko contact

STOCKO CONTACT

Product Range

ShortForm

Catalogue

...that is at the core of our companyphilosophy

Good electrical connections have been ourbusiness for over a century

Competence and a proactive approach toinnovation combined with the co-operationand efficiency of our employees have madeSTOCKO what it is today:One of the biggest manufacturers ofelectro-mechanical components in Europe.

Joining WIELAND ELECTRIC GmbH in1998, we could expand our market positioneven further.

Developments in the electrical andelectronics industries advance at aphenomenal rate. New technologies changeand create markets. Increasinglysophisticated production methods raiseeverybody’s quality expectations.

That is a constant challenge in all areas ofdevelopment, production, marketing andcustomer service. We have met thischallenge for years with regular staff trainingprogrammes, the latest production methodsand systems, optimised logistics andforward looking investments.

We believe in a true partnership with ourcustomers, in offering them products withsuperior performance characteristics, andin supporting them by meeting exactly theirrequirements. Intensive personal contactsand quick response times are the cornerstones of being close with our customersso that together we can anticipate futuremarket trends.

Together, we can realize new ideas, investin top technology, and produce innovations,to achieve highest quality andcomprehensive flexibility.

For some time, our subsidiary,STOCKO ELECTRONICS ASIA PACIFIC (SEAP)with domicile in Singapore, is representingour interests in the whole Asia/pacific area.Particularly in the Chinese market, we maintainsuccessful relationships with large customersin a variety of industries for many years.In order to be locally at your service ascompetent partner with improved efficiency,we have already an operational office in China.

Secure Connections. Worldwide.

STOCKO - our name issynonymous with connectorsystems in crimp and ID form,crimp contacts, solderlessterminals and special parts.

STOCKO connectors ensuresecure and advanced connectionswith the future in a wide range ofindustries and areas ofapplication.

Our Markets

Stretching from domestic appliancesand heating industries, theautomotive sector, industrial andentertainment electronics, intocontrol equipment and machinebuilding, right into the sectors multi-media and telecommunications.

Our know-how andcomprehensive knowledge ofthe market are the basis forSTOCKO’s trend setting andapplication orientedinnovations.

When it comes to precision,quality and reliability, STOCKOset the standard - especially inresponse to the challenges ofincreasingly demandingmarkets.

Receptacles for tabs 2.8 / 4.8 and 6.3 mm wide, in versions self locking, permantlyengaged, with low insertion force, as timer contact, inserted into housings, suitable forRAST 5 connector housingsTabs 2.8 / 4.8 and 6.3 mm widePC board contactsTabs for PC board assembly, 2.8 / 4.8 and 6.3 mm wideWeld tabs 6.3 mm wideRing terminals with and without insulation crimp, as special versions and C-typesEnd splicesCircular socketsCircular pinsMiscellaneous special typesInsulation housingsTerminating technology

STOCKO-Crimp contacts are fully tested at our laboratories.

For each individual product we produce a set documentation which is available on request.VDE, UL/ULC and other approvals for the main STOCKO items are regulary updated.

Crimp Contacts

Loose and in bandolier form

7

88

Finishing Packing unit

Part number Wire size Material un- Sn Ni Total Tab Tab Inden- Chain looseplated length length thick- tation form piece

mm² nessAWG L 1 mm L 2 mm mm x 1000

RSB 7605 F 2,8-0,25 0,1-0,25 CuSn 12,5 5,0 0,8 DIN 25 226-22 CuZn

Fe

RSB 7605.001 F 2,8-0,25 0,1-0,25 CuSn 12,5 5,0 0,5 DIN 25 226-22 CuZn

Fe

RSB 7607 F 2,8-0,5 0,25-0,75 CuSn 12,5 5,0 0,8 DIN 25 222-20 CuZn

Fe

RSB 7607.001 F 2,8-0,5 0,25-0,75 CuSn 12,5 5,0 0,5 DIN 25 222-20 CuZn

Fe

RSB 7606 F 2,8-1 0,5-1 CuSn 12,5 5,0 0,8 DIN 18 220-18 CuZn

Fe

RSB 7606.001 F 2,8-1 0,5-1 CuSn 12,5 5,0 0,5 DIN 18 220-18 CuZn

Fe

RSB 7990.058 F 2,8-0,5 0,14-0,5 CuSn 13,8 6,4 0,8 1826-22 CuZn

Fe

RSB 7990.055 F 2,8-0,5 0,14-0,5 CuSn 13,8 6,4 0,5 1826-22 CuZn

Fe

RSB 7990 F 2,8-1 0,5-1 CuSn 13,8 6,4 0,8 1820-18 CuZn

Fe

RSB 7990.001 F 2,8-1 0,5-1 CuSn 13,8 6,4 0,5 1820-18 CuZn

Fe

RSB 8100 F 2,8-1 0,5-1 CuSn 14,0 6,4 0,8 DIN 1420-18 CuZn

Fe

RSB 8100.001 F 2,8-1 0,5-1 CuSn 14,0 6,4 0,5 DIN 1420-18 CuZn

Fe

RSB 8100.002 F 2,8-1 0,5-1 CuSn 14,0 6,4 0,5 IEC 1420-18 CuZn

Fe

RSB 8100.003 F 2,8-1 0,5-1 CuSn 14,0 6,4 0,8 IEC 1420-18 CuZn

Fe

Crimp Contacts

RRRRReceptacles for tab widtheceptacles for tab widtheceptacles for tab widtheceptacles for tab widtheceptacles for tab width

2,8 mm

Standard parts available on request

Supply conditionQ = transverse transportL = longitudinal transport

L

Permanently engaged

L

Low insertion force

L

Low insertion force

L

99


4,8 mm

Crimp Contacts

L

L



Part number Wire Material un- Sn Ni Total Tab Tab Inden- Chain loosesize plated length length thick- tation form piecemm² nessAWG L 1 mm L 2 mm mm x 1000

RSB 7603.028 F 4,8-0,2 0,14-0,34 CuSn 16,0 6,3 0,8 DIN 1224-22 CuZn

Fe


Fe


Fe

RSB 7604.258 F 4,8-2,5 >1-2,5 CuSn 16,0 6,3 0,8 DIN 10 116-14 CuZn

Fe

RSB 7604.255 F 4,8-2,5 >1-2,5 CuSn 16,0 6,3 0,5 DIN 10 116-14 CuZn

Fe


Fe


Fe


Fe


Fe

RSB 8170.158 F 4,8-1,5 >0,75-<2,5 CuSn 14,5 6,2 0,8 DIN 1418-14 CuZn

Fe

RSB 8170.155 F 4,8-1,5 >0,75-<2,5 CuSn 14,5 6,2 0,5 DIN 1418-14 CuZn

Fe


Fe


Fe

Low insertion force

L

Low insertion force

L


1010


Part number Wire Material un- Sn Ni Total Tab Tab Inden- Chain loosesize plated length length thick- tation form piecemm² nessAWG L 1 mm L 2 mm mm x 1000

RSB 8115 F 6,3-0,2 0,2 CuSn 19,0 7,7 0,8 DIN 824 CuZn

Fe

RSB 7900 F 6,3-1 0,5-1,5 CuSn 19,0 7,7 0,8 DIN 8 120-18 CuZn

Fe

RSB 7901 F 6,3-2,5 >1-2,5 CuSn 19,0 7,7 0,8 DIN 6 116-14 CuZn

Fe

RSB 8152 F 6,3-6 2,5-6 CuSn 19,0 7,7 0,8 DIN 5 114-10 CuZn

Fe


FeCuNiSi

RSB 7944.258 F 6,3-2,5 1,5-2,5 CuSn 11,5 7,7 0,8 DIN 1,816-14 CuZn

Fe


Fe

RSB 8260.258 F 6,3-2,5 >1-2,5 CuSn 17,15 7,7 0,8 DIN 616-14 CuZn

Fe


Fe

RSB 8240.258 F 6,3-2,5 1,5-2,5 CuSn 11,5 7,7 0,8 DIN 1,816-14 CuZn

FeCuNiSi



6,3 mm

Crimp Contacts

L

L


Low insertion force

L

Low insertion force

L

Low insertion force

L

L

1111

Supply condition

Insulation Housings

Housings for standarHousings for standarHousings for standarHousings for standarHousings for standard and easy entry rd and easy entry rd and easy entry rd and easy entry rd and easy entry receptacles,eceptacles,eceptacles,eceptacles,eceptacles,strstrstrstrstraight vaight vaight vaight vaight versionersionersionersionersion

2,8 - 4,8 - 6,3 mm

Part number Material Flamma- Flamma- Colour Posi- Length Width Height Height Packing Fittingbility bility tions unit partsclass class

L B H H 1V 0 V 2 mm mm mm mm x 1000

EH 657.100 PA 6.6 black 1 19,8 5,2 4,0 4,6 50 RS / RSB 7785RSB 7990RSB 8100

EH 657.100 PA 6.6 natural 1 19,8 5,2 4,0 4,6 50 RS / RSB 7785RSB 7990RSB 8100

EH 650.100 PA 6.6 natural 1 20,0 7,7 5,4 6,0 25 RS / RSB 7603/04RSB 8170RSB 8091/8102

EH 650.100 PA 4.6 black 1 20,0 7,7 5,4 6,0 25 RS / RSB 7603/04RSB 8170RSB 8091/8102

EH 649 PA 6.6 natural 1 25,0 9,5 4,8 6,2 15 RSB 8115RS / RSB 7900/01RS / RSB 8152RSB 8260

EH 649 PA 6.6 black 1 25,0 9,5 4,8 6,2 15 RSB 8115RS / RSB 7900/01RS / RSB 8152RSB 8260

EH 681 PA 6.6 natural 1 25,0 9,15 5,2 6,1 15 RSB 8137RSB 8136(3 mm² max.)RSB 8030/8031

EH 681 PA 6.6 black 1 25,0 9,15 5,2 6,1 15 RSB 8137RSB 8136(3 mm² max.)RSB 8030/8031

2,8 mm

4,8 mm

6,3 mm

1212

EH 688 / EH 699

Connector System to RAST 5 Standard

Socket Connector

Indirect connectors in crimp technology

For receptacles 6,3 x 0,8 mm

To RAST 5 standard with inside locking device

For discrete wire

Variants of polarizing features availableHousings fully dyed available in range of coloursEH 688- without top cover in 25 mm overall height- cable exit 180°- optional: glow wire tested according IEC 60335

EH 699- with moulded top cover in lower height (18 mm)- choice of cable exits of 90° or 180°- glow wire tested according IEC 60335

1313

Quick-change tools for longitudinal transport

Quick-change tool for products which are mounted in line.Mechanical feed system.This version is suitable for terminating products with up to 31 mm feed length.On option, we can provide a pneumatic feed system.

Quick change tool for transverse transport

Quick-change tool for products which are mounted side by side on the carrier trip.Mechanical feed system.This version is suitable for terminating products with up to 25 mm feed length.On option, we can provide a pneumatic feed system.

Terminating Technology

Main Features

Easy and clear to operateAutomated product feedSuitable for quick-change tools for longitudinaland transverse transport with mechanical feed systemOptional: with pneumatic feed systemThe WT 46 can be mounted on any automated cable-terminatingmachine currently on the marketIntegrated stripper device (WT 45-3)Optional: crimping force monitoring systemCertification to CE and EMV

STOCKOMAT CRIMP professional line

Semi-automatic terminating machines for crimp contacts in bandolier form.

15

Connector System

ECECECECECO-TRO-TRO-TRO-TRO-TRO NO NO NO NO NIC / RAIC / RAIC / RAIC / RAIC / RASSSSSTTTTT 2.5 2.5 2.5 2.5 2.5

Pitch 2.5 mm

Description of system

IDC housings

Direct and indirect connectors with IDC terminationIn accordance with the RAST 2.5 standard specification for domestic appliancesClosed cable entries ensure long air and creepage distancesTrimming polarizing pegs to individual requirements produces a large number ofclearly defined connector combinationsWith direct edge versions, polarizing and locking is done with a polarizing frame

Pin connectors

In vertical and horizontal versions facilitate 90° and 180° cable angles

Pin connector panel mount

Pin connector with IDC termination for entry through back panelLockable in metal thickness 0.8 ± 0.1 mm

Technical data

Mechanical Pitch 2.5 mmPositions 2 - 20Termination IDCWire size 0.22 / 0.35 mm2

Insulation Ø max. 1.4 mmHardness of insulation Shore A 90° ± 5Type of wire solid, strandedTemperature range -40 °C ...+ 120 °CBoard thickness 1.55 ± 0.19 mm

Electrical Current rating 4 A / 40°3 A / 70°

Nom. voltage Pitch 2.5 mm: 32 V ACPitch 5 mm: 250 V AC

Dielectric strength Fully assembled 2.5 mm: 1.4 KVPartially assembled 5 mm: 2.8 KV

Insulation resistance > 109 OhmContact resistance < 10 m OhmAir gap and creeping distances Pitch 2.5 mm: > 1 mm

Pitch 5 mm: > 3 mmCreeping strength CTI ≥ 250Approved by DIN VDE 0627 UL, ULC

Materials Contact Socket: CuSnPin: CuZn

Contact finishing Socket: selectiv SnPin: Ni + SnPb

Housing PBTColour of housing naturalPolarizing to RAST 2.5

1616

ECECECECECO-TRO-TRO-TRO-TRO-TRO NO NO NO NO NIC IC IC IC IC prprprprprooooo / RA / RA / RA / RA / RASSSSSTTTTT 2.5 2.5 2.5 2.5 2.5

Pitch 5 mm


IDC housings

Direct and indirect connectors with IDC terminationAddition to the RAST 2.5 standard specification for domestic appliancesClosed cable entries ensure long air and creepage distancesTrimming polarizing pegs to individual requirements produces a large number ofclearly defined connector combinations

Pin connectors


Technical data

Mechanical Pitch 5 mmPositions 2 - 10Termination IDCWire size 0.5 / 0.75 mm2

Insulation Ø max. 2.4 mmHardness of insulation Shore A 90° ± 5Type of wire strandedTemperature range -40 °C ...+ 120 °CBoard thickness 1.55 ± 0.19 mm

Electrical Current rating 6 A / 85°Nom. voltage 250 V ACDielectric strength 2.8 KVInsulation resistance > 109 OhmContact resistance < 10 m OhmAir gap and creeping distances 3.2 mmCreeping strength CTI ≥ 250Approved by DIN VDE 0627, UL, ULC

Materials Contact Socket: CuSnPin: CuZn

Contact finishing Socket: SnPin: Ni + SnPb

Housing PBTColour of housing naturalPolarizing to RAST 2.5

Connector System

1717

ECECECECECO-DOO-DOO-DOO-DOO-DOMO / RAMO / RAMO / RAMO / RAMO / RASSSSSTTTTT 5 5 5 5 5

Pitch 5 mm


IDC housings

Direct and indirect connector with IDC terminationIndirect connectors in accordance with RAST 5 standard specifications for domesticappliances, with locking features insideDirect connector with central polarizing and polarizing pegs at sides, locking featuresfor PCBSuitable for axial or right-angle cable exit

Pin connectors for indirect connectors


Technical data

Mechanical Pitch 5 mmPositions Direct connector 2 - 12

Indirect connector 1 - 12Locking features Direct connector

Indirect connector insideTermination IDCWire size Direct connector 0.5 - 0.75 mm2

Indirect connector 0.35 - 1.5 mm²Insulation diameter Direct connector 3 mm

Indirect connector 3,2 mmType of wire strandedTemperature range - 40 °C ...+ 110 °C

Electrical Current rating Direct connector 6 AIndirect connector 16 A

Nom. voltage Direct connector 250 V ACIndirect connector 400 V AC

Dielectric strength ≥ 3000 V effInsulation resistance ≥ 109 OhmContact resistance ≤ 5 m OhmAir gap ≥ 3 mmCreeping distance Direct connector ≥ 3 mm

Indirect connector ≥ 4 mmCreeping strength CTI ≥ 250Approved by DIN VDE 0627, UL, ULC

Materials Contact Socket: CuSnContact finishing Socket: SnHousing PBTColour of housing natural

Connector System

1818


Service hand tool

Terminating tool for connector systems RAST 2.5, RAST 2.5 pro and ECO-DOMO.Only for terminating discrete wires.

STOCKOMAT IDC pre-line

WT 3100-1

Electrically operated assembly machine to terminate the connector systems RAST 2.5,RAST 2.5 pro and ECO-DOMO. For terminating are the tool heads WK 63 R 2.5,WK 63 R 2.5 pro and WK 63 / P-ED 030 available.

1919

STOCKOMAT IDC professional line

WT 155 and WT 165

Semi automated machine for the termination of the connector systemsRAST 2.5 and RAST 2.5 pro or ECO-DOMO

Main Features

Economical product magazinesEasy and clear to operateSPS control with plain language displayAutomated connector feedSingle wire terminationEmpty-chamber programmingLow setting up times when changing to different connectorsOptional: Cutting station of coding pegsCertification to CE and EMV


STOCKOMAT IDC economy line

WT 255 and WT 265

Semi automated machine for the termination of the connector systemsRAST 2.5 and RAST 2.5 pro or ECO-DOMO

Main Features

Table unit• Economical product magazines

Easy and clear to operateSingle wire terminationManual cover closing station (only for ECO-DOMO)Empty-chamber programmingCertification to CE and EMV

20

References / Applications

Companies ordering from STOCKO Contact aremultinational concerns and privately ownedenterprises. They are customers that are furtherextending their presence in the various marketsof the world and are eager to accept and utilizenew technologies.

21

Domestic Appliances Industry

Together, we formulate solutions that meetthe agreed objectives in every detail.

22

References / Applications

Automotive

Industrial Electronics

23

Heating Industry

Consumer Electronics

Multimedia

Headquarter:

STOCKO CONTACTGmbH & Co. KG

Simonshöfchen 31D-42327 Wuppertal

Germany

e-mail [email protected] www.stocko.de

Printed in Germany 2/04

A Member of the Wieland Group

STOCKO ElectronicsAsia Pacific Pte Ltd.

No. 33 Jalan Afifi#05-01 Eng Yick BuildingSingapore 409180

Tel. (65) 6345 1788Fax (65) 6348 6116

e-mail [email protected] www.stocko.de

Hellenthal / Germany

Andlau / France

Malmédy / Belgium

HeadquarterWuppertal / Germany

SIC ELECTRONICS CO. LTD

No.2 factory building,Export Process Area,Huanghe East RoadQingdao Economic & TechnicalDevelopment Zone, P.R.C

Postal Code 266555

Tel. (86)-532-6911868Mobile (86)-532-3857900Fax (86)-532-6911600

2004-02 china-katalog eng - stocko contact

Documents