15k comau robotics presentation 2015 br · pdf filejanuary 2014 property of comau -...

January2014 Property of Comau - Duplication prohibited

Robotics Robotics Robotics Robotics PresentationPresentationPresentationPresentation

January2014 Property of Comau - Duplication prohibited 2January2014 Property of Comau - Duplication prohibited

� Robotics Business Unit

� Strategy

� Products

� Solutions

� Aftermarket

RoboticsRoboticsRoboticsRobotics PresentationPresentationPresentationPresentation


� One of the major players in the manufacturingof high quality industrial robots

� Wide range of integrated solutions

� 40 years experience in Automation

Manufacturing Plants :

� Turin – Italy

Robotics Robotics Robotics Robotics PlantsPlantsPlantsPlants


� World Class Manufacturing

� Increased production capacity

� Higher productivity

� Lower Work in Progress

� 100% Quality and Product certification

Manufacturing Manufacturing Manufacturing Manufacturing AreaAreaAreaArea


’70/’90’70/’90 ’90/’00’90/’00 ’00/’14’00/’14

POLAR robot and CRC 85

controller

POLAR robot and CRC 85

controller19781978

SMART 6.50 R robot and MCS

controller

SMART 6.50 R robot and MCS

controller19821982

SMART 6.30 P interpress robotSMART 6.30 P interpress robot 19851985

COMAU ROBOTICS begins its commercial

activity

COMAU ROBOTICS begins its commercial

activity19871987

C3G 9000 controller 19901990

SMART-3 6.125 robot

family

SMART-3 6.125 robot

family19931993

SMART S2Robots 19941994

SMART H4 “Hollow Wrist”

SMART H4 “Hollow Wrist”19981998

WiTP (Wireless Teach

Pendant)20062006

SMART Laser for remote laser welding20052005

NJ family20072007

NJ4 “Hollow wrist” family 2008/092008/09

20102010New

Control Unit C5G

SMART robot

range with C4G

controller

20032003

2011/20122011/2012

ATHOMO CellSMART PAL

20132013

TP5 Racer C5 Compact

C5G

40 years 40 years 40 years 40 years of Automationof Automationof Automationof Automation


Robotics Robotics Robotics Robotics Main CustomersMain CustomersMain CustomersMain Customers



� Strategy

� Products

� Solutions

� Aftermarket



Comau is continuously investing in Robotics in order to have robots and packages as a source of innovation and competitive advantage in the applications field.

ApplicationPackage

Naked Robot

Smart & Easy Robotized Solutions

3D simulations

RoboticsRoboticsRoboticsRobotics StrategyStrategyStrategyStrategy



� Strategy

� Products

� Aftermarket



With payloads from 6 to 16 kg , models typically used for arc-welding, machine tool tending, assembly, handling, sealing applications.

This robot family features high repeatability (up to 0.05 mm) and suit to all the applications requiring the highest speed and precision.

Smart ARC45 – 1.9

Small Small Small Small Payload RobotsPayload RobotsPayload RobotsPayload Robots

Smart SiX6 – 1.4

Racer7 – 1.4

Smart NS12 – 1.85

16 – 1.65

January2014 Property of Comau - Duplication prohibited 11

Smart NJ Smart NJ Smart NJ Smart NJ Medium PayloadMedium PayloadMedium PayloadMedium Payload

With payloads from 16 to 60 kg , models typically used for arc-welding, machine tool tending, assembly, handling, sealing and polishing applications.This robot family meets your automation versatility needs, ensuring highest quality and high repeatability (up to 0.06 mm).Available in FOUNDRY (IP67) version.

Smart NJ 16 – 3.1

Smart NJ 40 – 2.5

Smart NJ 60 – 2.2

Offset wristavailable


Smart NJ Smart NJ Smart NJ Smart NJ High PayloadHigh PayloadHigh PayloadHigh Payload

Smart NJ 110 – 3.0

Smart NJ 16 5 – 3.0

Smart NJ 130 – 2.6

Smart NJ 220 – 2.7

With a payload from 110 to 220 kg , models representing the state of the art in mechanical design, with parallelogramstructure. This family offers top performance in terms of speed, robustness, reliability and precision. All models can bemounted in floor and ceiling position. Available in FOUNDRY (IP67) version.


Strongest models for the most demanding applications, with a payload from 290 to 500 kgA wide working area for heavy duty applications. The SMART NJ heavy duty family are the best in class aboutratio between max payload up to 500 kg and 3.0 m reach with a floor space-saving base.Available in FOUNDRY (IP67) version.

Smart NJ Smart NJ Smart NJ Smart NJ Heavy PayloadHeavy PayloadHeavy PayloadHeavy Payload

Smart NJ

290 – 3.0

370 – 2.7

370 – 3.0

420 – 3.0

450 – 2.7

500 – 2.7


Smart Smart Smart Smart PALPALPALPAL

Smart PAL180 – 3.1

260 – 3.1

Smart PAL470 – 3.1

Advanced solutions in palletization, for the most demanding cycle times.These robots are specifically designed for heavy duty applications, where high speed and precise executions are required. With a wide operating area and robust construction, this family will boost your business


Robot Robot Robot Robot Control UnitsControl UnitsControl UnitsControl Units

� High processing powero Incredible performances with low energetic consumption

� Modular system for drives unit and I/Oo C5G: Modular system for drives up to 16 axis in “multi-arm”

configuration (with application box option), function of the robot model

o C5Compact: Modular system for drives up to 8 axis, function of the robot model

� Compact dimensionso 800x500x1100 mm (C5G)o 550x500x550 mm (C5Compact)

� Free and ergonomic space for application functions integration

� Energy saving system

� No needs of external transformer for 500V power sup ply

� MTBF increasing

� MTTR decreasing, thanks to system’s modularity

� Performance improvement

� Noise reduction

� Power supply saving


� C5G open controller : to become the real drivers of the robot’s motion

� Open approach adds to Robot Control Unit further power of an External Personal Computer for programming automated robotic cells and integration with external sensors to simplify the implementation of complex manufacturing applications

� For universities and research centers Open architecture permits to develop new innovative motion strategies

� COMAU Open Community

Robot Robot Robot Robot Open ControllerOpen ControllerOpen ControllerOpen Controller

� SAFETY MOTORS with EnDAT 2.2


� Family feelingo The ease of use allows quick learning by the user

via a ‘natural evolution’ in respect to the previous versions

o Full compatibility with existing applications that have been developed by customers for the C5G platform

� 30 times higher performance than the previous model thanks to more efficient software components and the latest generation processors

� 7” WIDE touch screen provides simplified and faster interaction

� Optimized operations, even when using only the keyboard, for enhanced use in difficult production environments

� Simplified keyboard designed to locate keys more easily during the programming phase thanks special tactile references on the membrane

� Easy maintenance� Enhanced ergonomics

o Reduced overall weight o Improved keyboard feedback when buttons are

pressed

17

TP5 TP5 TP5 TP5 Teach PendantTeach PendantTeach PendantTeach Pendant


� Fast process to convert STEP/ACIS 3D model into simulation models

� Fast process to arrange complicated 3D robotized cells� Easy to program robot motion� Collision detection capabilities� High accuracy in cycle time estimation (RCS/ VRC)� OFFLINE robot programming� On line tutorial

18

RoboRoboRoboRobo SIM ProSIM ProSIM ProSIM Pro


� Standard Comau Robots components

� Carry-Over axes/drives/ motors/gear-boxes

� Integrated management through C5G Control Unit

� Designed for high productivity plant

� Safety ICEPI certified

SMART TR

Servocontrolled Rotating TablePayload: 1000 ÷ 7000 kg

SMART PTDV

Vertical Double LathePayload: 250 ÷ 750 kg

SMART PTDO

Horizontal Double LathePayload: 250 ÷ 750 kg

SMART PTDORB

Orbital Double LathePayload: 250 ÷ 750 kgAvailable “single lathe”

SMART MP

Positioner Modules

� Cycle time optimization

� “Multi-arm” technologyof C5G robot controller

Smart Smart Smart Smart PositionersPositionersPositionersPositioners


B&R – Comau Arm

20


Comau Arm Supply

21

Braking resistor

Line

Filt

er

A B C

Comau Supply

A) Robot arm with standard gears, motors & cables on robot arm. Interface: distribution box at axis 1.

B) Option: Cables from robot to Cabinet (external).2 Cables (motors + encoders), Harting interface at b oth sides and 1 fieldbus cable (5 10 15 20 30 40 m).

C) Option: Connectors at the basis of the cabinet . Mo tors, encoder, fieldbus.

D) Option: Connectors at basis of the cabinet + cab les, inside cabinet, L= 1,5 m.

D


� Field Support : to increase process reliability, productperformance and maintain investment value

� Emergency services

� Help desk

� Service pack & Preventive maintenance activity

� Smart Technology Re-used solutions in relation with Customers needs

� Product Upgrades

� Reconditioning

� Reconfiguration

� Spare Parts Management : to optimize Customers stock and assure continue production

� Robotics Training Center supplied at our Training College center or at Customer’s facilities

Aftermarket Aftermarket Aftermarket Aftermarket servicesservicesservicesservices


Your Your Your Your robotics robotics robotics robotics PPPPartnerartnerartnerartner

June2013 Property of Comau - Duplication prohibited

Via Rivalta, 3010095 GRUGLIASCO (TO)

ITALY

www.comau.com

This image cannot currently be displayed.

Property of Comau - Duplication prohibited

Via Rivalta, 3010095 GRUGLIASCO (TO)

ITALY

COMAU S.p.A .

Automation technology for

INTEGRATED ROBOTICS

Ing. Martin KunaSales

B+R automatizace [email protected]

+420 737 287717

Powerful robotics functions

Open for customized kinematics

P2P and path interpolation

Powerful geometric and dynamic path planning

Automatic handling of singularities

Kinematic modeling, feed-forward

Safe robotics including SLS@TCP

Camera-guided pick-and-place

Model

Controller Motor

Set positionSet speed

Set acceleration

Set position

Set torque

+

-

Ways to integrate robots

Network – Embedded – Integrated

Using POWERLINK

Fieldbus communication

Integration in B&R Automation StudioPOWERLINK device from 3rd-party vendor

Access to robot controller including diagnostics and error handling

Use of native robot control systemSimplest way to integrate a robot into an existing application

CS9 control cabinetC5G control cabinet

Braking resistor

Line

filte

r

Machine control cabinet

Fie

ldbu

sC

omm

unic

atio

n

Embedded using 3rd-party control system

Integration in B&R Automation StudioPOWERLINK device from 3rd-party vendor

Machine controller also controls robot, uniVAL receives position setpoint for axes

uniVAL controller tasksDynamic compensation

Axis settings

Separate hardware, integrated software

uniVAL driveBraking resistor

Line

filte

r


Fie

ldbu

sC

omm

unic

atio

n

Integrated in the machine controller

Energy efficientCommon DC bus for machine and robot drives

Perfectly tuned to the applicationSeparate control panel

Uniform program syntax

Simple integration of technology functions

Cost savingsOne controller for machine and robot

Reduction of control cabinet size and cabling

Robot controlled by machine controller

Braking resistor

Line

filte

r


Market leaders put their trust in B&R

Sealing/Welding Bending Finishing / Coating

Packaging Assembling Milling/Grinding/Drilling

Handling Palletizing

15k comau robotics presentation 2015 br · pdf filejanuary 2014 property of comau -...

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