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123-321 Model

2

2

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Type of product we are using

1. consuming in 1 day 2. consuming in 3 day

3. consuming in 7 day

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Product1

Product2

product

Product3

P roduct categorization

Consume in one day

Consume in 3days Consume in 7

days

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In this categories, take component which is beingconsumed within 1 dayFor example. SA/KY-1G, BRL/EC/G34/NPSM,BRL/KF111/K29/BU2, SA/BN/RBP etc.Remain component material do return back toSTORE-RM next 1 day

RECOVERY STORE-RM team will monitor these all activities1 day for rejection clearance

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All document submitted to concerned person,if any document not fully prepare then askedabout reason with section incharge signatureDivide parent assembly into sub assembly foreg. SA/G34/N PSM

SA/HD/G34/N PSSA/HND/KF136/NI

SA/BRL/EC/G34/BU8

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Consider the component which is being usedin 3 daysFor example. SA/CMP/10, SA/CMP/12,SA/RB/1, SA/RBP/3V etcRemain component material do return back toSTORE-RM next 1 day

RECOVERY STORE-RM team will monitor these all activities2 day for rejection clearance

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All document submitted to concerned person,if any document not fully prepare then askedabout reason with section incharge signatureDivide parent assembly into sub assembly

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Consider the component which is being usedin 7 daysFor example. SA/G34/NPSM,SA/K45/01B,SA/K45/B, SA/K29C-01G etcRemain component material do return back toSTORE-RM next 3 day

RECOVERY STORE-RM team will monitor these all activities3 day for rejection clearance

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All document submitted to concerned person,if any document not fully prepare then askedabout reason with section incharge signatureDivide parent assembly into sub assembly

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Recovery STORE-RM Team, 1 incharge with 4subordinateProper monitoring by concerned personDivide parent assembly into sub assemblyIf we occur no of nos rejection on conveyor line soSTORE-RM will provide material in 15 to 20 minWe can start this exercise with any one department atinitial stage, for this we have need 1 incharge with one

subordinateIf it is successful implemented subsequently we canimplement this model in other department

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Zero inventory in assemblyElimination of internal put away(I PA) andimplementation of pick option in inventory

Daily basis rejection recognition and rejectionclear on daily basisHelp to maintain 5 smore space availability

Minimize the chance of mixingsingle piece calculation on daily basisCost saving

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I ncrease productivity Help to Terminate stoke variation

We can prepare strong productionplanning, help in achieving schedulecompletion

Help in calculate accurate materialshortage

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Thank Ufor your precious time

21/12/2010 prepared by hari ram