1-bai mo dau hysys
TRANSCRIPT
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Welcome to
Process Design inChemical Engineering
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Process Simulation
M phng qu trnh ha hc l g ?S liu no cn thit cho qu trnh m phng?Chng trnh m phng l g?Phng php m phng mt qu trnh s dng
computer (PC & Laptop)
Mc tiu:Hiu r v m phng v m phng trong cngngh ha hcBit cch s dng phn mm Hysys/UnisimS dng Hysys/Unisim m phng cc thitb, qu trnh chnh
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What is Chemical Process Simulation ?
M phng qu trnh vn hnh ca mt nh my
ha hc, hoc mt qu trnh ch bin sdng m phng Steady State v Dynamic
bit
Mun bit
Water (100 kg/s, 1atm, 95o
C
Ethanol+Water (50:50, 150 kg/s, 1atm, 83oC
Process
Unit
(Mixer)
Input-1
Input-2
Output
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Cc thng s chnh( bit & cha bit)
Input streams:
o p sut (P)
o Nhit (T)
o Thnh phn dng (x)o Tng lu lng (F)
Thng s thit b
o Trng thi n nh
o c bo n (q = 0)o Khng b r r
Output stream
o p sut?
o Lu lng dng tngr?
o Lu lng dng cu t?o Thnh phn cu t?
o Nhit ?
Phn tch pha
o Dng vo v dng raThng s vt l khc: nht, t trng, ca ccdng
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What did We do ?
Cung cp cc thng tin: thng s u vo
thng s thit b: trn on nhit, khng r r,
S dng cc m hnh ton hc m t ton b qu
trnh cng ngh: Thng tin cha bit s dng MB, EB, VLE v so
snh cc property correlations
M phng qu trnh ha hc (hn hp n nh)
Thc hin m phng:
Thi gian thc hin cn thit
Cc li c th mc phi
chnh xc ca kt qu nhn c
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Qu trnh m phng s dng Hysys/Unisim
Hysys/Unisim l g? Hysys/Unisim c th lm g?
Cc cng c trong Hysys/Unisim?
Cch s dng Hysys/Unisim?
Mc ch ca bi ging:M phng cc qu trnh trong cng nghip
Cc ng dng trong Hysys/Unisim, cch sdng, cc module, cc tin ch
Bit cch s dng tng Module trongHysys/Unisim
Sau khi m phng s nhn c s cng
ngh bng Hysys v kt qu m phng r rng
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Advantages of Simulator
Giao din ha p
Khng phi lp trnh
S dng cc gi property packages c sn giptit kim thi gian v cng sc
Thu c nhiu kt qu c gi tr ln
C th thc hin nhiu chc nng
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Hysys Modules
Steady State Dynamic
Chemico-Physical
Reactor (general, CSTR, PFR)
Movers (Pump, compressor, expander, valve)
Mixer
Splitter (Tee)
Exchangers (Heater/ Cooler, S & T, LNG)
Flash Drums (2-phase (VL), 3-phase (VLL))
Separator (Component splitter, distiller, Absorber,
Cyclone, Gas filter, Extractor)
Pipe segment
Tank
Furnace
Air Cooler
Logical
Set
Adjust
Recycle
Balance
Spreadsheet
PID
Controller
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Giao din ban u
Cc Case s
dng gn y
Ch dng cho m
phng thp chng
To Case thng thng
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Simulation Basis Manager
Thit lp cu t
Xut nhp filelu thnh phn
Cc Tab
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La chn cc cu t
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To cu t gi
To cu t gi
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Thit lp tnh cht ca cu t gi
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La chn Fluid Packages
Thit lp h
nhit ng
Xut nhp file luh nhit ng
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La chn m hnh nhit ng ph hpng vai tr quan trng ti chnh xckt qu m phng
Cc thng s xc nh t h nhit ng
Hng s cn bng pha K
Enthanpi ca pha lng v pha hi Entropy ca pha lng v pha hi
T trng ca pha lng v pha hi
La chn Fluid Packages
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Cc m hnh nhit ng Dng theo phng php hiu chnh
(Generalized Correlation Methods): GS,
CS,IGS, Dng phng trnh trng thi (Equation ofState Methods): SRK, PR, SRKS, BWRS,...
Dng theo hot (Liquid Activity Methods):NRTL, UNIQUAC,
Dng c bit (Special Packages): AMINE,ALCOHOL, SOUR,
C s la chn h nhit ng:c trng nhit ng ca h (h s K)Thnh phn hn hpPhm vi nhit p sut
Tnh sn c ca cc thng s ca h
http://localhost/var/www/apps/conversion/releases/20121114005856/SSMod/Model%20Selection.ppthttp://localhost/var/www/apps/conversion/releases/20121114005856/SSMod/Model%20Selection.ppt -
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La chn H nhit ng
La chn EOS
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Thit lp cc phn ng
Thit lp
phn ng
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CC DNG PHN NG
Conversion : phn ng tnh tonda vo chuyn ha
Equilibium: phn ng tnh ton datrn hng s cn bng K
Heterogeneous Catalytic
Kinetic: phn ng tnh ton da trnhng s tc phn ng
Simple Rate
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Thit lp phn ng
H s t lng
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chuyn ha
chuyn ha
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Thit lp n v tnhTools/ Preferences/ Variabletab
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Vo mi trng m phng
Vo mi trng m phng
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Hysys Module Palette
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General Reactor
Dng nguyn liu, dng sn phm
Cung cp P hoc P ca dng sn phm
Thit lp dng nng lng
Khng t Q: phn ng on nhit
Q cn thit hoc T ca dng sn phm
T phn ng chnh l T ca dng sn phm
Conversion: khi bit chuyn ho Equilibrium: dung cho phn ng Equilibrium
Gibbs: phn ng Equilibrium
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General Reactor: Conversion
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General Reactor: Conversion
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General Reactor: Conversion
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General Reactor: Conversion
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Hysys tnh ton nh th no?
Mi Module trong Hysys l mt chng trnh tnh toncn thng s ban u (ca dng vo v thit b),trc khi tnh ton dng ra cho module
Ch tnh ton mt module ti mi thi im
Ngay khi cc thng s ban u c nhp vo chomodule, Hysys s tnh ton cho module
A B CS1 S2 S3 S4 S5
A B CS1 S2 S3 S4 S5
If we specify S2 fully(A unsolved) If we specify S4 fully
What will happen, if we specify S1 fully in the first (original) BFD?
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V d
Mt s c dng tun hon n gin
Dng bit
Dng cha bit
Reaction A B
ReactorSeparation
Unit
B
Purge
Unreacted A
Recycle Loop
Feed A
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Xy dng s khi (BFD)
bit cc thng s ca dng Feed, nhng Hysysvn cha th tnh ton? Ti sao?
Lm th no kch hot Hysys ?
Reaction A B
ReactorSeparation
Unit
B
Purge
Unreacted A
Recycle Loop
Feed A
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S dng cng c Recycle
S dng cng c Recycle
D on cc thng s ca dng ra
bit specs ca Mixer, Hysys c th tnh g?
ReactorComponent
Splitter
TeeRecycle
Mixer
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Hysys tnh ton Mixer
ReactorComponent
Splitter
TeeRecycle
Mixer
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Hysys tnh ton cho thit b phn ng
ReactorComponent
Splitter
TeeRecycle
Mixer
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Hysys tnh ton component splitter
ReactorComponent
Splitter
TeeRecycle
Mixer
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Hysys tnh ton Tee
Recycle l cng c khng thc t,Lm th no dng trc v sau Recycle
ging nhau ph thuc vo suy on ban u
Recycle s c mu vng
ReactorComponent
Splitter
TeeRecycle
Mixer
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Thit lp dng vt liu
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Composisions
Mol Frc. Mol Frc.
C1 0.330 iC5 0.069
C2 0.143 nC5 0.059
C3 0.101 nC6 0.078
iC4 0.098 C7+ 0.042
nC4 0.080
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Phase Envelope
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Nh tay ng giao din
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Tr li PFD
C 3 cch:
Bm vo phm
Bm vo phm
Bm vo Tool PFD, chn View