1-bai mo dau hysys

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    Welcome to

    Process Design inChemical Engineering

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    Process Simulation

    M phng qu trnh ha hc l g ?S liu no cn thit cho qu trnh m phng?Chng trnh m phng l g?Phng php m phng mt qu trnh s dng

    computer (PC & Laptop)

    Mc tiu:Hiu r v m phng v m phng trong cngngh ha hcBit cch s dng phn mm Hysys/UnisimS dng Hysys/Unisim m phng cc thitb, qu trnh chnh

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    What is Chemical Process Simulation ?

    M phng qu trnh vn hnh ca mt nh my

    ha hc, hoc mt qu trnh ch bin sdng m phng Steady State v Dynamic

    bit

    Mun bit

    Water (100 kg/s, 1atm, 95o

    C

    Ethanol+Water (50:50, 150 kg/s, 1atm, 83oC

    Process

    Unit

    (Mixer)

    Input-1

    Input-2

    Output

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    Cc thng s chnh( bit & cha bit)

    Input streams:

    o p sut (P)

    o Nhit (T)

    o Thnh phn dng (x)o Tng lu lng (F)

    Thng s thit b

    o Trng thi n nh

    o c bo n (q = 0)o Khng b r r

    Output stream

    o p sut?

    o Lu lng dng tngr?

    o Lu lng dng cu t?o Thnh phn cu t?

    o Nhit ?

    Phn tch pha

    o Dng vo v dng raThng s vt l khc: nht, t trng, ca ccdng

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    What did We do ?

    Cung cp cc thng tin: thng s u vo

    thng s thit b: trn on nhit, khng r r,

    S dng cc m hnh ton hc m t ton b qu

    trnh cng ngh: Thng tin cha bit s dng MB, EB, VLE v so

    snh cc property correlations

    M phng qu trnh ha hc (hn hp n nh)

    Thc hin m phng:

    Thi gian thc hin cn thit

    Cc li c th mc phi

    chnh xc ca kt qu nhn c

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    Qu trnh m phng s dng Hysys/Unisim

    Hysys/Unisim l g? Hysys/Unisim c th lm g?

    Cc cng c trong Hysys/Unisim?

    Cch s dng Hysys/Unisim?

    Mc ch ca bi ging:M phng cc qu trnh trong cng nghip

    Cc ng dng trong Hysys/Unisim, cch sdng, cc module, cc tin ch

    Bit cch s dng tng Module trongHysys/Unisim

    Sau khi m phng s nhn c s cng

    ngh bng Hysys v kt qu m phng r rng

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    Advantages of Simulator

    Giao din ha p

    Khng phi lp trnh

    S dng cc gi property packages c sn giptit kim thi gian v cng sc

    Thu c nhiu kt qu c gi tr ln

    C th thc hin nhiu chc nng

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    Hysys Modules

    Steady State Dynamic

    Chemico-Physical

    Reactor (general, CSTR, PFR)

    Movers (Pump, compressor, expander, valve)

    Mixer

    Splitter (Tee)

    Exchangers (Heater/ Cooler, S & T, LNG)

    Flash Drums (2-phase (VL), 3-phase (VLL))

    Separator (Component splitter, distiller, Absorber,

    Cyclone, Gas filter, Extractor)

    Pipe segment

    Tank

    Furnace

    Air Cooler

    Logical

    Set

    Adjust

    Recycle

    Balance

    Spreadsheet

    PID

    Controller

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    Giao din ban u

    Cc Case s

    dng gn y

    Ch dng cho m

    phng thp chng

    To Case thng thng

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    Simulation Basis Manager

    Thit lp cu t

    Xut nhp filelu thnh phn

    Cc Tab

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    La chn cc cu t

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    To cu t gi

    To cu t gi

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    Thit lp tnh cht ca cu t gi

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    La chn Fluid Packages

    Thit lp h

    nhit ng

    Xut nhp file luh nhit ng

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    La chn m hnh nhit ng ph hpng vai tr quan trng ti chnh xckt qu m phng

    Cc thng s xc nh t h nhit ng

    Hng s cn bng pha K

    Enthanpi ca pha lng v pha hi Entropy ca pha lng v pha hi

    T trng ca pha lng v pha hi

    La chn Fluid Packages

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    Cc m hnh nhit ng Dng theo phng php hiu chnh

    (Generalized Correlation Methods): GS,

    CS,IGS, Dng phng trnh trng thi (Equation ofState Methods): SRK, PR, SRKS, BWRS,...

    Dng theo hot (Liquid Activity Methods):NRTL, UNIQUAC,

    Dng c bit (Special Packages): AMINE,ALCOHOL, SOUR,

    C s la chn h nhit ng:c trng nhit ng ca h (h s K)Thnh phn hn hpPhm vi nhit p sut

    Tnh sn c ca cc thng s ca h

    http://localhost/var/www/apps/conversion/releases/20121114005856/SSMod/Model%20Selection.ppthttp://localhost/var/www/apps/conversion/releases/20121114005856/SSMod/Model%20Selection.ppt
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    La chn H nhit ng

    La chn EOS

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    Thit lp cc phn ng

    Thit lp

    phn ng

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    CC DNG PHN NG

    Conversion : phn ng tnh tonda vo chuyn ha

    Equilibium: phn ng tnh ton datrn hng s cn bng K

    Heterogeneous Catalytic

    Kinetic: phn ng tnh ton da trnhng s tc phn ng

    Simple Rate

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    Thit lp phn ng

    H s t lng

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    chuyn ha

    chuyn ha

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    Thit lp n v tnhTools/ Preferences/ Variabletab

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    Vo mi trng m phng

    Vo mi trng m phng

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    Hysys Module Palette

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    General Reactor

    Dng nguyn liu, dng sn phm

    Cung cp P hoc P ca dng sn phm

    Thit lp dng nng lng

    Khng t Q: phn ng on nhit

    Q cn thit hoc T ca dng sn phm

    T phn ng chnh l T ca dng sn phm

    Conversion: khi bit chuyn ho Equilibrium: dung cho phn ng Equilibrium

    Gibbs: phn ng Equilibrium

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    General Reactor: Conversion

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    General Reactor: Conversion

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    General Reactor: Conversion

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    General Reactor: Conversion

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    Hysys tnh ton nh th no?

    Mi Module trong Hysys l mt chng trnh tnh toncn thng s ban u (ca dng vo v thit b),trc khi tnh ton dng ra cho module

    Ch tnh ton mt module ti mi thi im

    Ngay khi cc thng s ban u c nhp vo chomodule, Hysys s tnh ton cho module

    A B CS1 S2 S3 S4 S5

    A B CS1 S2 S3 S4 S5

    If we specify S2 fully(A unsolved) If we specify S4 fully

    What will happen, if we specify S1 fully in the first (original) BFD?

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    V d

    Mt s c dng tun hon n gin

    Dng bit

    Dng cha bit

    Reaction A B

    ReactorSeparation

    Unit

    B

    Purge

    Unreacted A

    Recycle Loop

    Feed A

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    Xy dng s khi (BFD)

    bit cc thng s ca dng Feed, nhng Hysysvn cha th tnh ton? Ti sao?

    Lm th no kch hot Hysys ?

    Reaction A B

    ReactorSeparation

    Unit

    B

    Purge

    Unreacted A

    Recycle Loop

    Feed A

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    S dng cng c Recycle

    S dng cng c Recycle

    D on cc thng s ca dng ra

    bit specs ca Mixer, Hysys c th tnh g?

    ReactorComponent

    Splitter

    TeeRecycle

    Mixer

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    Hysys tnh ton Mixer

    ReactorComponent

    Splitter

    TeeRecycle

    Mixer

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    Hysys tnh ton cho thit b phn ng

    ReactorComponent

    Splitter

    TeeRecycle

    Mixer

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    Hysys tnh ton component splitter

    ReactorComponent

    Splitter

    TeeRecycle

    Mixer

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    Hysys tnh ton Tee

    Recycle l cng c khng thc t,Lm th no dng trc v sau Recycle

    ging nhau ph thuc vo suy on ban u

    Recycle s c mu vng

    ReactorComponent

    Splitter

    TeeRecycle

    Mixer

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    Thit lp dng vt liu

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    Composisions

    Mol Frc. Mol Frc.

    C1 0.330 iC5 0.069

    C2 0.143 nC5 0.059

    C3 0.101 nC6 0.078

    iC4 0.098 C7+ 0.042

    nC4 0.080

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    Phase Envelope

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    Nh tay ng giao din

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    Tr li PFD

    C 3 cch:

    Bm vo phm

    Bm vo phm

    Bm vo Tool PFD, chn View