09/2012 high-speed trains - faiveley transport transport rail technologies india ltd • hosur •...

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Head office: Faiveley Transport Immeuble Le Delage - Hall Parc - Bat. 6A - 6th floor 3, rue du 19 mars 1962 - 92230 Gennevilliers - France Tel: +33 (0) 1 48 13 65 00 - Fax: +33 (0) 1 48 13 65 54 www.faiveleytransport.com Email: brakesandcouplers@faiveleytransport.com OTC.fr 09/2012 Photos: Faiveley Transport - Christophe Recoura - Trashmaster85 HIGH-SPEED TRAINS TOMORROW’S SOLUTIONS TODAY ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ TOMORROW’S SOLUTIONS TODAY ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ ++++++++ Faiveley Transport Australia Ltd • Sydney • +61 288 6347 00 • Australia + Faiveley Transport Belgium • Zaventem • +32 27 59 79 12 • Belgium + Faiveley Transport do Brasil Ltda • São Paulo • +55 (11) 6889-6000 • Brasil + Faiveley Transport Chile Ltda • Santiago • +56 24 26 85 54 • Chile + Faiveley Transport Systems Technology Co Ltd • Beijing • +86 10 5126 6588 • China + Faiveley Transport Far East Limited • Hong Kong • +852 2861 1788 • China + Faiveley Transport Sri Rail Brake Co Ltd • Qingdao • +86 87 90 30 68 • China + Faiveley Transport Tremošnice s.r.o • Tremošnice • +420 469 661 938 • Czech Republic + Faiveley Transport Amiens • Amiens • +33(0)3 22 67 35 00 • France + Faiveley Transport Gennevilliers • Gennevilliers • +33 141 854 300 • France + Faiveley Transport Witten GmbH • Witten • +49 2302 2775 0 • Germany + Nowe GmbH • Elze • +49 50 68 55 06 • Germany + Faiveley Transport Rail Technologies India LTD • Hosur • +91 4344 276761 to 276765 • India + Faiveley Transport Italia S.p.A. • Piossasco (Turin) • +39 (0)11 90 44 1 • Italy + Faiveley Transport Polska z.o.o • Poznan • +48 61 653 64 11 • Poland + Faiveley Transport Korea LTD • Seoul • +82 2564 03 25 • South Korea + Faiveley Transport Iberica S.A. • Madrid • + 34 91 1534100 • Spain + Faiveley Transport AB • Landskrona • + 46 418 54400 • Sweden + Faiveley Transport Birkenhead • Birkenhead • +44 151 649 5000 • UK + Ellcon National Inc. • Faiveley Transport North America • Greenville • +1 864 277 5000 • USA + Graham White Manufacturing Company • Salem • +1 540 387 5600 • USA +

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Page 1: 09/2012 high-speed trains - Faiveley Transport Transport Rail Technologies India LTD • Hosur • +91 4344 276761 to 276765 • India + ... Ansaldobreda / Bombardier needed a system

Head office:Faiveley TransportImmeuble Le Delage - Hall Parc - Bat. 6A - 6th floor3, rue du 19 mars 1962 - 92230 Gennevilliers - FranceTel: +33 (0) 1 48 13 65 00 - Fax: +33 (0) 1 48 13 65 54

www.faiveleytransport.comEmail: [email protected]

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high-speed trainsTOMORROW’S SOLUTIONS TODAY

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

TOMORROW’S SOLUTIONS TODAY

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Faiveley Transport Australia Ltd • Sydney • +61 288 6347 00 • Australia +Faiveley Transport Belgium • Zaventem • +32 27 59 79 12 • Belgium +

Faiveley Transport do Brasil Ltda • São Paulo • +55 (11) 6889-6000 • Brasil +Faiveley Transport Chile Ltda • Santiago • +56 24 26 85 54 • Chile +

Faiveley Transport Systems Technology Co Ltd • Beijing • +86 10 5126 6588 • China +Faiveley Transport Far East Limited • Hong Kong • +852 2861 1788 • China +

Faiveley Transport Sri Rail Brake Co Ltd • Qingdao • +86 87 90 30 68 • China +Faiveley Transport Tremošnice s.r.o • Tremošnice • +420 469 661 938 • Czech Republic +

Faiveley Transport Amiens • Amiens • +33(0)3 22 67 35 00 • France +Faiveley Transport Gennevilliers • Gennevilliers • +33 141 854 300 • France +

Faiveley Transport Witten GmbH • Witten • +49 2302 2775 0 • Germany +Nowe GmbH • Elze • +49 50 68 55 06 • Germany +

Faiveley Transport Rail Technologies India LTD • Hosur • +91 4344 276761 to 276765 • India +Faiveley Transport Italia S.p.A. • Piossasco (Turin) • +39 (0)11 90 44 1 • Italy +

Faiveley Transport Polska z.o.o • Poznan • +48 61 653 64 11 • Poland +Faiveley Transport Korea LTD • Seoul • +82 2564 03 25 • South Korea +

Faiveley Transport Iberica S.A. • Madrid • + 34 91 1534100 • Spain + Faiveley Transport AB • Landskrona • + 46 418 54400 • Sweden +

Faiveley Transport Birkenhead • Birkenhead • +44 151 649 5000 • UK +Ellcon National Inc. • Faiveley Transport North America • Greenville • +1 864 277 5000 • USA +

Graham White Manufacturing Company • Salem • +1 540 387 5600 • USA +

Page 2: 09/2012 high-speed trains - Faiveley Transport Transport Rail Technologies India LTD • Hosur • +91 4344 276761 to 276765 • India + ... Ansaldobreda / Bombardier needed a system

Faiveley Transport, supplying reliable, innovative systems that cover all aspects of the railway rolling stock industry for over a century. This enviable experience provides a solid base for innovation, and helps provide rigorously tested, state of the art technology to meet tomorrow’s needs.

Faiveley Transport is a practical,long-term partner through every stage of your project: from system definition, design, manufacture, commissioning to lifetime warranty… including retrofit.

The worldwide network of member companies ensures a maximum of local expertise and input, simplifying installation and maintenance and helping optimise total cost of ownership.This unrivalled experience ensures the perfect integration of Faiveley Transport systems, whatever the operating conditions.

BRAKES&SAFETYFaiveley Transport

give you the safety, simplicity and reliability

• THE ROOTS OF OUR EXPERTISE

• WHEREVER YOU ARE

• MORE THAN JUST A SUPPLIER

Faiveley Transport simplifies the- Design: dedicated design teams allow customised solutions to meet all your needs- Installation: Faiveley Transport flexibility allows installation where you need it- Maintenance: intelligent maintenance systems with easy access save time- Future: supplying complete, customised solutions, Faiveley Transport is committed to take full responsibility for the brake function.

++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

millisecondsOur dedicated design engineering team spearheads this global experience, giving you a fully customised system solution using refined & proven design procedures.

count”“...because

that tomorrow’s market demands

EXP

ERIE

NC

E

Page 3: 09/2012 high-speed trains - Faiveley Transport Transport Rail Technologies India LTD • Hosur • +91 4344 276761 to 276765 • India + ... Ansaldobreda / Bombardier needed a system

COMPLETE SYSTEMS From The driver’s hands To The wheels

Faiveley Transport

World-leading safety levels, record breaking performance, whatever the operating speed

DRIVER’S BRAKE VALVEBecause braking precision starts at the driver’s

hand, Faiveley Transport’s Eurotrol driver’s brake valve range ensure safe and efficient electronic

control of the brake pipe pressure for high speed trains. Eurotrol is particularly designed to fulfil all TSI requirements for perfect interoperability

of the trains wherever in Europe. Accuracy - instant reaction - user friendly

AIR GENERATION AND TREATMENT

Using state of the art technologies, Faiveley Transport provides both screw lubricated and oil free piston compressors - fully integrated

with air treatment and control systems - from 500 to 3000 ltr/min air delivery.

Our unique oil free BURAN technology gives the lowest cost of ownership of the industry.

Lowest life cycle cost - easy maintenance - built for life

COUPLINGFaiveley Transport owns a wide coupler portfolio thus giving the group very strong knowledge of this highly demanding field. Automatic and semi-permanent couplers interconnect trains and cars simply, quickly and safely. Associating mechanical, electrical (including data transmission, e.g. ethernet), pneumatic and even optical connection, our couplers provide high energy absorption, ensure efficiency and time saving while securing passenger safety & comfort plus improved vehicle integrity.Efficiency - safety - reliability

BOGIE BRAKE STATIONSWith a full portfolio of very robust tread brake and compact disc brake solutions, facilitating integration on tight bogies and easy

maintenance, while ensuring optimised stress absorption even in the most demanding operating conditions, Faiveley Transport’s compact

C3 disc brake units are compatible with both axle mounted and wheel mounted discs. Faiveley Transport is at the leading edge for friction pair solutions with high performance discs and sintered metal pads

capable to absorb friction energy as high as 40MJ.Compact - light - robust

SMART BRAKE CONTROLFaiveley Transport deploys state of the art

expertise to control the whole braking system, giving maximum availability and efficiency up to the highest service speeds. Our 3 step UIC

control solution is the only one worldwide having demonstrated its full performance

- even in emergency - above 450 km/h (worldwide speed record test campaign,

France, January – April 2007). Smart braking management - availability - safety

SANDINGUsing the unequalled experience gained over the years, Nowe Sanding provides fit-for-purpose sanding solutions to enhance adhesion between the vehicle and rails during critical braking actions. The unique design allows perfect ejection of the exact quantity of sand needed at any speed thus maintaining perfect control of the adhesion of the wheel onto the rail.Precision - easy integration - customised performance

MAGNETIC TRACK BRAKESHighly solicited during safety and emergency situations, UIC-qualified Magnetic Track Brakes are essential for train safety. Faiveley Transport’s electro magnetic track brakes provide additional braking power with adhesive force up to 84kN per metre and magnet. The modularity in material, length and design facilitates integration on bogies while preserving high braking performance. Faiveley Transport also offers solutions with permanent track brakes with adhesive force up to 64kN per metre and magnet.Safety - reliability - reduced maintenance

SOLU

TIO

NS

Page 4: 09/2012 high-speed trains - Faiveley Transport Transport Rail Technologies India LTD • Hosur • +91 4344 276761 to 276765 • India + ... Ansaldobreda / Bombardier needed a system

Safety - efficiency leaving no room for doubt

Italian railways TRENITALIA today operates a variety of trains, providing a competitive service in the High Speed trains segment. They wanted a new level of standardization, of operational flexibility and reduced life cycle costs. All these specific requirements are fulfilled by the V300 ZEFIRO, indicated by Mr. Mauro Moretti (TI former MD) as “the most beautiful train in the world”.

TRENITALIA ordered 50 trains (with options of further 10 train sets). Ansaldobreda / Bombardier needed a system partner experienced in cooperating at every stage, from project definition to final commissioning. Faiveley Transport put an innovative, dedicated project management team togheter, combining global expertise and specific local know-how, to discover ALL the needs, and how best to meet them.

Faiveley Transport engineers began by defining a brake system which fully supports both the concept of flexibility and architectural needs, with specific attention to the requirements of the Italian and European market.

From the driver’s hand to the wheelUnder usual operational conditions the pneumatic brake works as the major subsystem, interfacing the traction for blending and Wheel Slide Protection. In case of emergency braking the Faiveley Transport system is fully responsible for brake performance and stopping distance – from the driver’s hand to the wheel.

BURAN oil free compressor technology, is both environmentally friendly and also helps reduce life cycle costs.

This innovative brake system, consisting of pneumatic and electro-pneumatic components, provides new functions in these vehicle segments, and allows great flexibility to follow operational needs. Compact calipers concept C3 brake force generation and outstanding brake discs (both wheel mounted R-type and axle mounted WKS-type) provide new levels of stopping power. The friction brake is complemented, as option, by magnetic track brake.

If you too are looking for a pro-active systems partner who delivers flexibility, availability, reliability…

Marco CorvettoBrakes & Safety Sales Manager Italy

Why did ansaldobreda / Bombardier choose Faiveley transportto supply brake systems for italian high speed trains V300 ZeFirO ?

With over a century of service to the transport industry, who better than Faiveley Transport to maintain your investment?

Constant and extensive feedback on the performance of on-board equipment over the century gives unequalled experience.

As early as the design stage, this information helps make the equipment easier to maintain and brings greater availability, reliability and safety, significantly optimising the life cycle cost.

It leads directly to easier access, reduced maintenance times, tools for troubleshooting and finally faster return to revenue service.

Behind every reference is a story of Faiveley transport flexibility

[TGV-PSE, TGV-R, TGV-A, TGV-Duplex, TGV-Dasye, RGV2N2]

[Class 395]

Italy[ETR460, ETR480, ETR500,

Cisalpino, Zefiro V300]

France-Italy[TGV-PLT]

[AGV-Pegase, RGV2N2,RGV Maroc]

France - United Kingdom - Belgium[Eurostar]

[EMU V250]

France - Belgium - the Netherland [Thalys]

[AVE, Lazaderas, ATPRDII, S130]

REF

EREN

CES

Typical brake blending Diagram

TOTAL BRAKING EFFORT

ELECTRO DYNAMIC BRAKE

RUNNING RESISTANCE

Speed (km/h)

Adhesion (-)

200 km/h

Speed (km/h)

Force (kN)

To reach the shortest braking distance on very high speed trains, adequate cross blending strategy is a key factor. Faiveley Transport braking systems maximize the ED brake effort at high speed control and compensation by friction brake or as a substitution at all speeds in the event of ED failure.

FaiveleY TransPorT serviCes

Germany[ICx]