09 abb service concept tpl-b twi stroke turbochargers

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7/23/2019 09 ABB Service Concept TPL-B Twi Stroke Turbochargers http://slidepdf.com/reader/full/09-abb-service-concept-tpl-b-twi-stroke-turbochargers 1/2 Service concept for TPL-B two-stroke turbochargers Long distance runners: 36,000 running hours, “drydock-to-drydock” TPL-B bearings go the distance  A serviceconcept introduced by ABB Turbocharging for TPL-B turbochargers lets ship operators reduce the frequency of turbocharger bearing inspections between scheduled over- hauls. The bearings can now stay in place for 36,000 running hours, or from “drydock to drydock.” Designed to last  Typical of ABB Turbocha rging Original Part s, the TPL- B bearing assembly’s proven high reliability is due to its unique, high technology design. The main axial bearing is a free- floating thrust disc with profiles on both sides, rotating at about half the rotor speed. This ensures thick oil films, offering extra-high resistance to wear. Disc wear is also reduced by an extremely hard coating, while a squeeze oil film damper ensures exact centring of the radial bearing bushes. Long-distance runners  ABB Turbocharging introduced the TPL-B turbocharger series for low-speed 2-stroke diesel engines in 1999, mainly for marine applications. The engine output range covered by the  TPL-B series is 3,000 to 28,000 kW per turbocharger. Service information Intermediate inspection check for contamination check tolerances & clearances report and recommendations Overhaul dismantle turbocharger check and clean all Original Parts renew bearings using ABB Turbocharging Original Parts report and recommendations    3    6  ,    0    0    0    h   r   s    1    8  ,    0    0    0    h   r   s  TPL -B turbochargers were designed from the outset for easy maintenance and service. Field experience with tens of thou- sands of ABB turbochargers with plain bearings went into their development. ABB’s engineers were thus able to present to the marine world a 2-stroke turbocharger with bearings able to run for some 36,000 hours before being exchanged. “Turbo pit stop”  Thi s se rvic e al so offer s AB B TP L-B tur boch arge r en d u sers the cost benefits of a service-friendly, faster intermediate inspection at 18,000 running hours. The standard 36,000 hour overhaul remains the same; no extra work has to be carried out.  This innovation from ABB is a major benefit for shipowners. Just a short port stay is all that is now needed for the TPL-B intermediate inspection. With this “turbo pit-stop,” ABB sets the industry benchmark – field-proven 36,000 hour bearing exchange intervals for the TPL-B, allowing the 2-stroke turbo- chargers to be run with the same bearings from “drydock to drydock.”

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Page 1: 09 ABB Service Concept TPL-B Twi Stroke Turbochargers

7/23/2019 09 ABB Service Concept TPL-B Twi Stroke Turbochargers

http://slidepdf.com/reader/full/09-abb-service-concept-tpl-b-twi-stroke-turbochargers 1/2

Service concept for TPL-B two-stroke turbochargers

Long distance runners:36,000 running hours,“drydock-to-drydock”

TPL-B bearings go the distance

 A serviceconcept introduced by ABB Turbocharging for TPL-B

turbochargers lets ship operators reduce the frequency of

turbocharger bearing inspections between scheduled over-hauls. The bearings can now stay in place for 36,000 running

hours, or from “drydock to drydock.”

Designed to last

 Typical of ABB Turbocharging Original Parts, the TPL-B

bearing assembly’s proven high reliability is due to its unique,

high technology design. The main axial bearing is a free-

floating thrust disc with profiles on both sides, rotating at

about half the rotor speed. This ensures thick oil films, offering

extra-high resistance to wear. Disc wear is also reduced by

an extremely hard coating, while a squeeze oil film damper

ensures exact centring of the radial bearing bushes.

Long-distance runners

 ABB Turbocharging introduced the TPL-B turbocharger series

for low-speed 2-stroke diesel engines in 1999, mainly for

marine applications. The engine output range covered by the

 TPL-B series is 3,000 to 28,000 kW per turbocharger.

Service information

Intermediate inspection

check for contamination

check tolerances & clearances

report and recommendations

Overhaul

dismantle turbocharger

check and clean all Original Parts

renew bearings using ABB Turbocharging Original Parts

report and recommendations   3

   6 ,   0

   0   0   h  r  s

   1

   8 ,   0

   0   0   h  r  s

 TPL-B turbochargers were designed from the outset for easy

maintenance and service. Field experience with tens of thou-

sands of ABB turbochargers with plain bearings went into their

development. ABB’s engineers were thus able to present tothe marine world a 2-stroke turbocharger with bearings able to

run for some 36,000 hours before being exchanged.

“Turbo pit stop”

 This service also offers ABB TPL-B turbocharger end users

the cost benefits of a service-friendly, faster intermediate

inspection at 18,000 running hours. The standard 36,000 hour

overhaul remains the same; no extra work has to be carried

out.

 This innovation from ABB is a major benef it for shipowners.

Just a short port stay is all that is now needed for the TPL-Bintermediate inspection. With this “turbo pit-stop,” ABB sets

the industry benchmark – field-proven 36,000 hour bearing

exchange intervals for the TPL-B, allowing the 2-stroke turbo-

chargers to be run with the same bearings from “drydock to

drydock.”

Page 2: 09 ABB Service Concept TPL-B Twi Stroke Turbochargers

7/23/2019 09 ABB Service Concept TPL-B Twi Stroke Turbochargers

http://slidepdf.com/reader/full/09-abb-service-concept-tpl-b-twi-stroke-turbochargers 2/2

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   ©    2   0

   1   2   A   B   B

   T  u  r   b  o   S  y  s   t  e  m  s   L   t   d ,

   B  a   d  e  n   /   S  w   i   t  z  e  r   l  a  n   d ABB Ltd.

 Vung Tau Service Station

Road No. 7, Dong Xuyen Industrial Zone

 Vung Tau City, Ba Ria – Vung Tau Province

Phone: +84 64 361 6393

 Aft hrs: +84 90 884 6677

Fax: +84 64 361 6391

E-mail: [email protected]

www.abb.com/turbocharging

Contact us