08. inspection & test plans.pdf

MVId

0 *Ao1=1 Ld-L000-00-8 '0N 1.eiwod Z

0 C1

CD

O

t.)

0

O

co

>

=rm

rn

0

uop.ewawaidw! J0j. panssi

C")

c o

panss!-au pue pas!AaEi

G) 0) panss!-ad pue pas!nau

Copyright EIL All rights reserved

Aq peAwddv

c.) o co o

eamtuwoo

spiepuels

*AaR 1,00Z-I8-9

STANDARD SPECFICATION NO.

Page

330

7 of

357

4

0 *Aad L3-1000-00-9 'oN 81.11J03 pamesal IIV 113 46i.h(cloo

:suopuptaiqqv

NVId 1S31 STANDARD SPECIFICATION NO.

.naH bOOZ-I8-9

aaj: V,

'-r1 '-

r1 t

il

n innnnec

i e:

J>

,-, rn

trl c

) c.) .t

-1 ~_

, r.

() H

nn

n

'-, n

-i 4

x

,1

A H

:I rl

i 9! r

. " 7

c4

,-

,..,

. rl

o

c.) rri

-,

rri n

.-ri

n >

4

o

rri co .

CDr

,

n-t

S=0 .

_`',). . C/

D s-

92. 5

, 0

"

r'

...

"1

~1-1

erl

ril

(-..-)n

eo>

co>

,-

-.7. $?

), .a-.

,a-, ,

-

CD ..

1 A)

(1) C

D '''

n-t-

n-t

Z c

n-s

,..2

>Z3

er)

CD ''Z

i ,-t

't:f C

l. , n -t

- .-'

c) c

c,

cn '-

. ',:-17

, (' 7

'D *

.

0 .Aad Ld-I,000-00-9 '0N 81.1,..LIO3 pemasai sp46P IIV 113 4116pAdoo

3.0 INSPECTION AND TEST REQUIREMENTS:

PO/PR / Standards referred there in /Job specifications / Approved documents

This Inspection and Test Plan covers the minimum testing requirements of Orifice plates & Flanges, Meter Run assemblies, Flow Straightner

:adODS O'I

'Aall I700Z-IR-9

STANDARD SPECIFICATION NO. NIVId 1S31

tv iv

tv

'..

r.>

,:::,

:--

nn C: 0

n-ri

't5)

00 cp cn

Incoming Material l ike Flanges, Orifice Plate material, Studs / Nuts,

Gaskets, Pipes (for Meter Run assemblies) etc.

Material Inspection

WPS/PQR/WPQ

Procedures

STAGE/ ACTIVITY

Chemical , Mechanical Properties, Heat Treatment

Chemical , Mechanical Properties, Heat Treatment.

Welding procedure Qualification for welding

involved in Multistage orifice

Assemblies, Meter Runs

r) r) ril c.) '4 r5 v)

O 0 --

C>

--

0

C>

QUANTUM OF CHECK

Material Test

Certificates / Lab test

Certificates

Material Test

Certificates / Lab test

Certificates

e

vi g

x

x

. i

SUB SUPPLIER

SCOPE OF INSPECTION

H (Note 1)

x

x

SUPPLIER

W (New) R (Existing)

EIL/TPIA

Page

330

9 of

357

4

0 A Ld-1,000-00-9 '0N leuaio3 pamesei sti6P 11V 113 4L460doo

MVId STANDARD SPECIFICATION NO.

*AaR 1700Z-18-9

9:h

,--.

01

GD

c..n

tAi 7=

L) in.)

z(/)

0

Documentation and IC


Cleaning for special services, Painting of CS flanges, Meter runs

Painting

Calibration

7.

c) co

CD

cn

(-)

5-

cn

v) Ro -c, ,-<

(1)

F).

$D)

STAGE/ ACTIVITY

Review of Internal Test

Reports

IC issuance

Special cleaning and packing for oxygen and chlorine services

Pre treatment, primer and final .aint, shade, thickness

Wet Calibration of Meter Run Assembly, if specified

.

-

-

...,

- ,.

. -- - ,

o .-1

c) (1)

C2-

-

C19

.2

eD -

0 C1Q

f:'"

v) '

. (1)

- rd

c4ni

i)''"'

''cpc

)(1')

CD

c4 ,-S

=

n-t

c4 ly

6+) CD

ci)

(1'

,..--.'

o..

:0 CD

...

0

:.1. ',:

i

e+

,-1.

co

,c,-

'.".

n, 0

cp C

) o

CD

ff '-

' ,,

) .

CD n-

=

s, "

o

o..

-:

(1)

,

c~:7

"-s

eD

..t

,,n,

(-) .-

(4 0

-

co cn

C4 0

cp :=11, n-

.

"

CD

cn

'O .

-

p)

CHARACTERISTICS

c, CD

c,

CD

cp

CD

0

0

QUANTUM OF CHECK

Supplier's Test Records /

Inspection Certificate

Test Records

Calibration Report from

Flow Lab

x .

..... 5

CD

,-,

li

o 5

- {..7),

o "

CD

-,...

0

1 e

I

SCOF SUB

SUPPLIER

Z

Z

SUPPLIER

'E OF INSPECTION

X

I 1 I

EIL/TPIA

Page

331

0 of

357

4

0 'Ae2:1 L3-1000-00-8 'oN IeWJOd patuasai sA5P IIV 113 400doo

NIVId 1S31 STANDARD SPECIFICATION NO.

*AaH bOOZ-18-9

;--

4.

O w

--

w O

z w

0

r,

NDT , Post Weld Hea Treatment (PWHT) ( If specified)

Final Inspection

Machining of Flanges, Plates and Pipes

Inprocess Inspection

STAGE/ ACTIVITY

Radiography for weld joints

Dye Penetration test.

Post Weld Heat Treatment of welds,

Dimensions, Smoothness verification

CHARACTERISTICS

c>

c,

c>

QUANTUM OF CHECK

NDT reports / PWHT chart

Test Records

o g SUB

SUPPLIER

SCOPE OF INSPECTION

x

x

SUPPLIER EIL/TPIA

Page

331

1 of

357

4

>"(ii

z- /:

$ CD

'"C:

2 >,

CL

, 1=

1- '=

"'

n'=.4-

CD C

D r:D

cic

?

CS C

> CD

n-

cr

cp

C/3

'

CD

CD

(t)

CD

CD

G/Q

e) (1

) >

cn

D+ cn

r.n

CD-.1

CJI a

rca

cr

cn

CD

cr

CD

CD

CD"

cn C

D

Cf

(/)

0

CD

t=1.

-

rS7

cp

CD

-t

CD

cl o

CD

<

gs;

oy o

- -t

n-d CD

(1?) o

f.

cf) F'D -t c.) Cfg CD cn ."0 0

'r7

c

CD

- Samples must include min 1 No of each type),

size 24" 300 ANSI will be accepted on

0 Aad Ld-1,000-00-9 'oN letwod paniesei sp.i6p ily ii3 ly6uAdoo

NIV'Id ISII *Aall 1700Z-18-9

STANDARD SPECIFICATION NO.

0., iN,

z c

A o r

i

Final Document submission

STAGE/ ACTIVITY

Compilation of Inspection reports ,drawings, etc as per

VDR / PR

CHARACTERISTICS

,',

c>

QUANTUM OF CHECK

Final data folder

/Completeness certificate

o g SUB

SUPPLIER

SCOPE OF INSPECTION

x

SUPPLIER

x

EIL/TPIA

Page

331

2 of

357

4


'AaR 900Z-I8-9

0 Aad L3-1.000-00-9 oN ;eu.uod

O

rs)

O

co o

cn o

co

Cl D,

uoneweweidw! JO} penssi

penss!ad pue pes!ned

penssied pue pes!nad

0 0

G)

pamesei sp.i6u ily 113 3ii6uAdoo

CO

Q.

nD)

o o c>

o _,3

Ca

c c

n

111>

0 a

3 (1) G

) D

Page

331

3 of

357

4

0 .A01:1 Ld-L000-00-8 '0N 3eW.10d pamesai sA6p iiv 113 pA60doo

< H

CD

!:

;'

-t $4

s"

CD '"

CS

CD

o.

cp

0 CFQ

cn

o

suoljuptaiqqy

oZZ

D2

r


900Z-I8-9

r) 5,

r- ,

,--. ,,

.. x x

x x

-ri

.-1 "

t7

1 ("")

(- )r)

cr,

0 cA

'"1:

1 '

"'

2 o

.z

z

Cr

r.

.1

r-

,I,

=

-...

R CL)

t")

.1

(-)

-, .

(-) cA

o

4

$u

t-ii

.

.

.

AD

t_2.

cn

O

cl) h

4 5

.

r

o-

5 o

-=

,-

izJ 2

H

'',:

> F

DP' CD

_r.

x '-

r1

til

(-) (")

,.n

.zicn

eig...1 cn `

-<

0 $:

' :=t- E

' 'z

5

ci..

.... .

,(7 &

)i)co

,a.

-,.

0

j .1 ,-

, ,. -,

t ,

-,-.

cD

--

.5

2o c,-,

-0

6- .

0 a5

rD

4 >

,.., ,-, : c

':1 :1":

Cipcn .4.-:'"''t-',

, ...

cc:t . .--

c.) ;--'-'

1.::,0" 12.:/)'1) .1"

-

. _

., . ..

.

n

...

,

_

,...

,., _c)) c

L)

r:L., o

s-n c s-n 4

(1) ,--, ,--, (:) ^

c,z

(1-)

"ili c'Z

t > ,--

--.' '-')) "' C

.) ,4

s-, 0

-. CL

) ',5

'.. p

.., 1--4

--,

C>

be

, 4-, ,,.,

- C

-) 4.

c-) C

-) "~

, .-c'S

' 4

5 "-. 1

51 ---,'

'-' .1

:, T)

,r, o

,5 c,

c,d ;-, o

,-. (1.> ;..,

o ,.

ez: '''' (1) ,.=

cl) Z Z Z a., rz. P-1 0-n

..n (14 CY

C7) f, f

,

>

...-')

E-, .-

n-i-n

<

(.-

H

W

E

,HU

U

c7E

-n

.,

s' f4

,__

, rrN

0

(C/)(:Yp., P4

,H

4C

-.1.0

.4'Cyr:4

"F:',C.)E-, v)L.)4,E-,n-

"-'4

Z Z Z O

,-, 0., 0. t:%, 0., O

k CY t:4 cnH

Hgq>55>c

,---,

O cu

cu ? P.

o

os c,

1:4 .4

E =

cz1

9, c.7 =

c,

C:Z co

a)

-

0..) -= ;-.

=

cr -

, ,.

o

Wa>

cn7

...

a> c> -

u) c>

a> E (i) u)

c> ch

E ,..

4-, =

.7

..,

.4_,

cz;

c.) 2) 5

c,: ,

o E

c,:

;-. = 0.)

,.. >

-.0

.c.> (..)

o

..6'

.7 22--.) up a -,,,

E

-

,..

o

ect W L)

-

Ct i- -

,

->

Ct

C/) bi).

Ct

',:s5 17;

'Fi> c>

o c>

t ,cl, o

1`") +

"' `- n o cl. 4-, u.)

-4- cn

6 .

,c].)

-,

(-)

c> ; - . E''"" ct )

9 5 r

inc )

cn o -,-

, .4-, c,,,

o c

cu

.-E

>

- -- LT4

-E cz, c) cu

o (,, -o 7:

,, .>

- ,

-

CL ) CL) c.

: cu

(-) Q

)

LI4 C 45 i.1

E .4

o -, (.. -o ,.,

a) c.) 1-)

(1) .< ,c o o . w

E - 0

.) -. ,, s

-

,

s 4..: a o

c) ch':'

- t- 5 9 cg 5 >

, r''''' '''

'--- .-4-'-'

: .i- 1`1"

".4 '

.4=1 E 9?-. a2 '-' s' "e> >, 17>) cu

c`-} ' c'j

- 5)

.f.0

-5-, L ) 6.-E cli.

=

.-7

--,

o

.i., E--,

0

;.. i.

L_za -. ,- .

-,-, z

a -=

cn

L4 r---2

E-4

E-'

A-n

p., 41

C . . ) C .

.) E"-'

ci

Ci] <

..)n C . . 4

W L1

-,

r='- I : 4 C . .)

n-

E--, p.., C.,) 4 Ei..,

,%. 0.,

o

E

Page 3319 of 3574

6-81-2014 Rev. 3


1.0 SCOPE

PO/PR / Standards referred there in /Job specifications / Approved documents.

3.0 INSPECTION AND TEST REQUIREMENTS


Format No. 8-00-0001-F7 Rev. 0

SCOPE OF INSPECTION

EIL/TPIA

.

rx ,

SUPPLIER SUB SUPPLIER

z

2 c) ...) w .

,

Material Test Certificates / Test Lab Certificates

Supplier's Test Records

QUANTUM OF CHECK

c, c:,

0

0

o

CHARACTERISTICS

Material Identification, Chemical & Mechanical Properties, Heat treatment.

Visual, Dimensions.

STAGE/ ACTIVITY

Procedures

Material Inspection Incoming Material like Float / Displacer, Bottom anchor, Guide wire assembly, Gauge head housing, Guide wire, Tape, Pipe, Elbow, Union, Flange, Socket, calibration chamber etc. In process Inspection Machining

of components and assembly

Final Inspection

4 cf)

z z

o

.4

o

eqi

cNi

3.0

(-; o

4

Page 3320 of 3574

6-81-2014 Rev. 3


Copyright EIL All rights reserved Format No. 8-00-0001-F7 Rev. 0

SCOPE OF INSPECTION

EIL/TPIA SUPPLIER x

SUB

SUPPLIER

R L)

o

E

,

,,

t> r:4

(1)

5.

CL) '-'

CD C

l. Ci)

6. 0 - c) t:4

..

'

cf)

c, .,...

rn

4-,

CL) czj

0

el

u

-4-. 0

u

i-,

, ,

u

U.k.=j ',--'

$no `,,:",

-,

cz: sz.

c"-. F. L.)

Packing list / Supplier' s Records

QUANTUM OF CHECK

C> ,-

--.

;.. o --

c.,..,

-o C

> o

-'

0 C

.1->

0

cv3 4:,

0)

0

C>

CHARACTERISTICS

Visual check for all items

Dimensional checks

Calibration & functional test for tank level instruments

Calibration for multi element temperature sensor.

Calibration for water interface probes.

Functional test for RIU (Remote Interface Units)

Pressure test on float

Load driving capability check on transmitter

Certificate from approving authority like BASSEFA, FM, PTB, UL, CMRI, etc. for use in specified hazardous area.

BIS approval for explosion proof construction of instruments enclosure manufactured indigenously.

Statutory approval certificates for transmitter and electronic indicator from PESO for use in specified hazardous area.

Degree of protection certificate (IP) for

gauge / transmitter / indicator enclosure

Electromagnetic compatibility certificate


Pre treatment, primer and final paint, shade, thickness.

STAGE/ ACTIVITY

Final Inspection

--___

v> Cl.> czt c.>

*-E c.) o c.

0 -5

C-9 C)

C/D Q

..

-In.

nt

44

.F.

C

',;_~.,

cyJ Q

.

a c:5 z z

_

_,

4 ,--1

c:, ....

Page 3321 of 3574

6-81-2014 Rev. 3


- Samples must include min 1 No of

cr) 0>

ett

CL. 0ct 0.>

-C> 0

cn

FcS

7 z;

cn

cn E

0.

o

O

-cs

o

O

czs

c.) (

-cs ,472,

ocs

F.5

0

o

v)

0.)

0.>""

(]..) 0.) o

ozs

czt

o

(I) E czi

a.> ,c)

cr.

cn

cn

c.>

t>

ct> 0,>

0.> CD

c/)

-cs

o

E cz1 8

0.>

0

Ct.

(-) 0

<


SCOPE OF INSPECTION

EIL/TPIA SUPPLIER .

SUB SUPPLIER

.

R o (...)

Supplier's Test Records / Inspection Certificate

Final data folder /Completeness

certificate

QUANTUM OF CHECK

.:,' .

. . .

CHARACTERISTICS

Review of Internal Test Reports & MTCs IC issuance.

Compilation of Inspection reports ,drawings, etc as per VDR / PR

STAGE/ ACTIVITY




14 (7.3

c:=

cNl

Page 3322 of 3574

0 Aad Ld-1000-00-8 '0N ImuLiod

O

ro

uogrivawaidw! Jo; parissi

panss!-a.0 pue pOSIA3H

4.) panss! ag pue pas!nal

Copyright EI L Al l rights reserved

O

O

cr

iy

D

oa

fP

0

*Aa21 910Z-I8-9


Page

332

3 of

357

4

0 'Aed LJ-1000-00-8 'oN ;eulioj


suopuptaaqqv

aa

O

STANDARD SPECIFICATION NO. .7,1xximnnn

H

0 .Aed L3-1000-00-9 '0N lewiod paniaseJ siy6P IIV 113 41460doo


PO/PR & Standards referred there in /Job specifications / Approved documents.

This Inspection and Test Plan covers the minimum testing requirements for Industrial Type Pressure Receiver Gauges.

:adops o.i

11 'AaR 910Z-18-9 STANDARD SPECIFICATION NO. NIVId 1S31

.-.

4:,

0

(,-)

.n

tn

0

tn.)

--,

tJ

Z:::1

i....n

::.

z C

A 0

Final Inspection

Final Inspection

Assembly and calibration of pressure gauge

In process Inspection

Incoming Material like Pressure Element, Cases,

Glass, Flanges, gauge savers, snubber, syphon

etc.

Material Inspection

Procedures

STAGE/ ACTIVITY

Visual

Dimensional

Calibration

Over Pressure

Vacuum test (if applicable)

Hydro test on snubbers/gauges savers(as a licable)

Calibration, Overpressure, Hysteresis, Accuracy

Chemical and Mechanical Properties

e) z r) tri cA ,, r) &)

0

0

0

0

0

c,

QUANTUM OF

CHECK

n-3

co

cl, ,--,

o

o

-t tn.. up

Test records

Material Test Certificates / Test records

r) 0

i :

SUB SUPPLIER

SCOPE OF INSPECTION

Z

X

SUPPLIER

7:1

i

EIL/TPIA

Page

332

5 of

357

4

UD

t=1

UD

tri UD

NIVId IS31 *Aall 9I0Z-I8-9

STANDARD SPECIFICATION NO. i.)

O O

iJ 0

t'''




Painting

Type tests on Assembled Pressure Gauges

STAGE/ ACTIVITY


Reviews of Intemal Test Reports

Degree of protection certificate for enclosure

IC issuance

Type tests:

Test for influence of Temperature

Shock test

Endurance test

Weather Proof Construction of housing

CHARACTERISTICS

c:>

cp

, .

One sample per model &

range

QUANTUM OF CHECK

Final data folder


oo

Supplier Test Records / Type test certificate /

IC

,

Type Test Certificates

o

g

.

, , ,

, . ,

SUB SUPPLIER

UD

r) o it

x

SUPPLIER

E OF INSPECTION

z

x

, , ,

t.1

r 4 ,-, r.

0 Al"o L3-1.000-00-9 "oN ;ei.wo3


nn

7)"

1 c7)

CD

O

crc:

rD

0

rD

CD

.-4.) s),)

&,1)

CFc

ro

r)

CD

C")

rt)

cp

P,)

CD

-1

cr

co

E.

r))) cr

)

>=

k.< Cl.

Cl)

Ct.

0

Cl.

1=0 S=0

Cl.

-e

CD CD

o (/)

er)

(D

cn

cn

cr

(D

v)

.cs

...th

CD

s)..) rt)

O

ro

cn

c_

O

17).

Cr (D

s).) "C").

s).) (D

:(alqumiddu sV) SaIONI

Page

332

6 of

357

4

pamasei sly6u IIV 113 146uAdo3 O .A.31 LA-1000-00-8 ot\lluttuod

ro

uo!muawaidw! ioJ panssi O

O

n panss!-31 puu pas!na.H

C)

c

panssii-a.H puu p3SIA3'1 O

.^311 IZOZ-I8-9


Page

332

7 of

357

4

aa n

n n

oi >,

- tz

>

CD

CD

="' =

e-

t- .-t

n-

r1).

'a

'.4 '5

"

-. o'..;

~h

r2 0

c%

) .. `

o

(,)

t 9

- O

,--.=

....

"

(--9,

5c:.

- =

--

, ......,

o

9?,

,-..

.

,1-n

sw

-t-

ro

M.'4

1c.,

c

t=2.,,

...... -.

G

Q H

;,1

-Jc

m

(i)

cp

.(.1)

0

E,- ,o

=-----)

n

5

rs.) O

03


-cic

(../2 0

a

OJ

0.

(4

su C1

3 c

co

a>

c

7 C

/) 0

'11

p,) 5""

cn

li

CD

c) G-)

NDT , Post Weld Hea Treatment (PWHT) ( If specified)

Final Inspection

Hydrostatic test

Machining of components

and their Assembly.


Incoming Material like forgings and castings etc.

Material Inspection

Procedures

STAGE/ ACTIVITY

Visual check

Dimensional check

Radiography for weld joints

Dye Penetration test.

Post Weld Heat Treatment of welds,

(1) 10 0D CM

CD

,--r CD

C4

nn-

Visual, Dimensions.

Mechanical & Chemical properties.

1

r) :

(n

t'll CA

.

1~

n c.)

c.:-:'."

,-i.;'

.-::-...>

QUANTUM OF CHECK

Supplier's Test Records and

NDT reports /

PWHT chart



Material Test Certificates / Test Lab Certificates

nn

0

g

i i

I i

SUB SUPPLIER

SCOPE OF INSPECTION

Z

x

Z

I 1

SUPPLIER

X

l l

1

M

~

~

"'

Page

333

4 of

357

4

0 Aad L3-1000-00-9 'oN lewJod

pS/U9S9,1 SP-16P 11V 113 346uAdoo

*A32I 9Z0Z-I8-9

STANDARD SPECIFICATION NO. cr

n i\.)

9:7\

,--

en

Z:::> ,."

:--,

ux

C:D

-1=. Z.n-)

w

CD

t'N




Painting

Painting

Submission of certificates /

Documents

STAGE/ ACTIVITY


Review of Intemal Test Reports &MTC

Bought out items/accessories TC

IC issuance.

Special cleaning and packing for oxygen and

chlorine services


Capacity Test as per ASME

Blow Down

Cold Bench Set Pressure

Seat Leakage Test

Valve Lift test

Reclosing pressure test

Helium Leak test (if specified)

CHARACTERISTICS

nn

0

C>

.-

n 0

0

--.

0

CD

n:. '

Prototype for each model /

Manufacturer's TC

QUANTUM OF CHECK


certificate


Packing list / Supplier's Records

Type Test Certificates

Inspection Witness Record

o g SUB

SUPPLIER

SCOPE OF INSPECTION

z

x

SUPPLIER

z

x

EIL/TPIA

Page

333

5 of

357

4

0 *A92:1 Ld-1,000-00-8 'oN TeLluod paniesei IIV 113 11160do3

.nall 9Z0Z-18-9

STANDARD SPECIFICATION NO. n

n

1nnn

st

CD

CfQ

scv

cn

CD

cn

1Z) CD

CD

C.

CD

f=,)

7=

f CD

cn

>

(Z-

n-+

0

n-+

cn

c.n

(1)

o

n-1

CD

cD

0 (i) 0

o

cr

CD

s:n.) (i)

0

CL

0

o

CL

CL

o

o

CD c.n o

cr

co

CD

cr CD

Page

333

6 of

357

4

3 20.09.13 Revised and Reissued MJ RS

2 22.03.12 Revised and Reissued MJ GS

1 09.05.08 Revised and Reissued RB SKD

0 09.12.02 Issued for implementation RG AKC

Rev. No. Date Purpose

Prepared by

Checked by

SCG

AKC DM

SKP VC

AKB GRR

Standards Committee Standards Bureau Convenor Chairman

Approved by

,r..1 ENGINEERS

$4fgar ta5ie-G INDIA LIMITED

are, torOtennundivi/ (A Govt of India Undenakingi

INSPECTION AND TEST PLAN FOR

CONTROL VALVES


6-81-2031 Rev. 3 Page 1 of 6

cprOd iViuur atrtaTur z1)79-1


CONTROL VALVES


Page 3337 of 3574

ei INSPECTION AND TEST ENGINEERS PLAN STANDARD SPECIFICATION NO.

6-81-2031 Rev. 3 Page 2 of 6

FOR OgZ1T f615tes iire71 ,ecnre ,ros.)

INDIA LIMITED (A Govt of India Undertaking) CONTROL VALVES

Abbreviations AS Alloy Steel MRT Mechanical Run Test BASEEFA British Approval Service for Electrical Equipment in Flammable MPT/MT Magnetic Particle Testing

Atmospheres MTC Material Test Certificates BIS Bureau of Indian Standards MOC Material of Construction CCE or CCOE Chief Controller of Explosives NPSH Net Positive Suction Head CEIL Certification Engineers International Limited NDT Non Destructive Testing CIMFR Central Institute of Mining & Fuel Research NEMA National Electrical Manufacturers Association CE Carbon Equivalent PO Purchase Order DFT Dry Film Thickness PESO Petroleum Explosive Safety Organization DT Destructive Testing PQR Procedure Qualification Record DP or DPT Dye Penetrate Testing PR Purchase Requisition ERTL Electronics Regional Test Laboratory PMI Positive Material Identification FCRI Fluid Control Research Institute PTB Physikalisch-Technische Bundesanstalt FM Factory Mutual QC Quality Control FLP Flame Proof RT Radiography Testing HART Highway Addressable Remote Transducer SS Stainless Steel HV High Voltage TC Test Certificate ITP Inspection and Test Plan TPI or TPIA Third Party Inspection Agency IP Ingress Protection UT Ultrasonic Testing IC Inspection Certification UL Under writer Laboratories IR Insulation Resistance VDR Vendor Data Requirement IEC International Electro technical Commission WPS Welding Procedure Specification JEC Japanese Electro technical Committee WPQ Welders Performance Qualification LPT Liquid Penetrate Testing XLPE Cross Linked Poly Ethylene

Inspection Standards Committee

Convenor : Mr. S C Gupta

Members: Mr. R.K. Singh

Mr. Rajeev Kumar Mr. Himangshu Pal Mr.Neeraj Mathur Mr. T Kamalakannan

Mr. Deepak Gupta (Project) Mr. Mayank Jain

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL All rights reserved

Page 3338 of 3574


2.reaVU 07 6-81-2031 Rev. 3

Page 3 of 6


CONTROL VALVES

k_111i tel ENGINEERS

1::g-af Of&leg INDIA LIMITED IA Govt of India UndellakIng)

1.0 SCOPE

This Inspection and Test Plan covers the minimum inspection and testing requirements for Control valve.

2.0 REFERENCE DOCUMENTS



SL NO. STAGE/ ACTIVITY CHARACTERISTICS

QUANTUM OF CHECK RECORD

SCOPE OF INSPECTION SUB

SUPPLIER SUPPLIER EIL/TPIA

1.0 Procedures -- -- -- -- -- --

1.1 WPS/PQR/WPQ Welding procedure Qualification for welds,

overlays as applicable 100% WPS PQR WPQ

-- H W (New)

R (Existing)

2.0 Material Inspection

2.1

Incoming Material like Forgings & casting for body/ bonnet, wetted parts like plug, Seat, cage, Stem.

Accessories such as Positioners, I/P Converters, Solenoid valves, Limit Switches and Air filter Regulators etc.

Chemical & Mechanical Properties, HT

Make, model no, functional check.

100% Material Test Certificates / Test Lab Certificates

H H R

3.0 In process Inspection

3.1 Stellited & Hardened Trim (As specified ) D P Test

100% Supplier's Test Records H R


Page 3339 of 3574

L31 ENGINEERS

1=g-ar iatit'dg INDIA LIMITED

etrwtrJn :Igo.), (A Govt of India Undertaking)


CONTROL VALVES


6-81-2031 Rev. 3 Page 4 of 6





4.0 Final Inspection

4.2 NDT , Post Weld Heat Treatment (PWHT) ( If specified)

Radiography for weld joints Dye Penetration test. Post Weld Heat Treatment of welds,

100% NDT reports / PWHT chart - H R

4.1 Final Inspection on assembled Valve

Visual / Dimensional check Hydrostatic test. Helium leak test ( if specified). Check for valve characteristics like stroke,

Linearity & Hysteresis, etc. Functional tests including :

i) Seat leakage test, lift characteristics. ii) Test on smart positioners. iii) Control valve dynamic response and response time verification.(If specified) iv) Test on Accessories.

Interoperability test for Field bus positioners. Pneumatic test on actuator on representative

samples. Type test for valves in cryogenic service.(if

specified) Partial stroke test / valve signature capability of smart and field bus transmitters

to accept multimeters and check for

configuration, calibration, diagnostics through Hand Held terminal.

100% Inspection Witness Record - H RW


Page 3340 of 3574


1.171 21,1Tre 0,1 JVCASO 6-81-2031 Rev. 3

Page 5 of 6


CONTROL VALVES ENGINEERS

ig- r INDIA LIMITED (A Govt of India Undertakngi





4.3 Submission of certificates/document

Certificate from testing agency like BASEEFA, FM, PTB, CIMFR etc. for accessories like solenoid valves, FP converters, Limit switches etc. for use in specified hazardous area.

BIS approval for explosion proof construction of above accessories manufactured indigenously.

Statutory approval certificates for instruments from CCOE/PESO for use in specified hazardous area.

Degree of protection certificate (IP) for instrument housing.

Fire Safe Certification as applicable.

Prototype for each model

Statutory Approval

Certificates / Type Test

Certificates

- H R

5.0 Painting

5.1 Packing

Cleaning for oxygen and chlorine services. Suitable protection to prevent entry of

foreign material. Lubrication for valves, which require

external lubrication.

100% Test Records - H -

6.0 Documentation and IC

6.1 Documentation and IC Review of Internal Test Reports, MTC Issuance of Inspection Certificate 100%

/ Supplier Test Records / IC - H H

6.2 Final Document submission Compilation of Inspection reports ,drawings, etc as per VDR / PR 100%


certificate - H H


Page 3341 of 3574


IsTrrn riemrc' 131 6-81-2031 Rev. 3

Page 6 of 6


CONTROL VALVES

raeit-s ENGINEERS

5fgar fai,les INDIA LIMITED IA Govt of Incha Unclettakng)

Legends: H- Hold (Do not proceed without approval, R- Review, RW-Random witness (As specified or 10 % - Samples must include min 1 No of each type), W- Witness (Give due notice, work may proceed after scheduled date). NOTES :-

1. This document describes the generic test requirements. Any additional test or inspection scope if specified in contract documents shall also be applicable. (Unless otherwise agreed upon).

2. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents


Page 3342 of 3574


6-81-2032 Rev. 3

o

cn

Revised and Reissued 22.03.2012

Issued for implementation

O

c>

Revised and Re-issued

CO OO

C 0

O

O


ca ca

m

u> "c73

-0 1) co cn

a> a> E E o oc

o

CD V>

c

-2 ca -o

c

cn

o.

a.

0) la

z

z

n!C

z

cf) E-0 A

C.)

Z r'4

z

o

z

0.4 z

cf) o

z

-o

a>

2 o. o.

Page 3343 of 3574

Net Positive Suction Head

H

6-81-2032 Rev. 3

STANDARD SPECIFICATION NO. INSPECTION

Abbreviations



=

0 . -,

rzt

c> 0

0

.,-,

-4-

...c,,,) N cd

Ch ,-

.

h cd

0 czt

cn *,

cll bl)

s-, ;_, "10

C> 0 czt

4, z> .2

-, c>

...-

- (.>

0 b

=

rc o

-.

cl) cc3 -n

-, O)

C> ,-",

cn .:f. . 11:n- Tzi a.>

cD,

....

-a-.)

c,, - ,.

,.., v)

o

E =

?, =

o

o.. c-I-A

o

-4::: = o ._ ao

o

- rd

4 ), ,. ,) cn cl> --.

tl>

.-c-,

,c -

, ,.., n,-

.. ,_

... c.> b/0 0

.

cc: cn l,-..., .-4,=,'

-4- rn s-

.,... +-': C> Ti. '

-ci .5

.4; E--n -6 E2

+Ce ..) m ô

)

'

CP C

'i-) ,r, .. , 'Yo

n

,,..

-c ..f ...) .,

1 &) 0

5. 0

( )) 4

Cd

C1

)

.'- )

-I

(1.>

ct>

to c>, =

(1.>

-10 OZ

1 '-

,

s.-

. 0 --, C

l.) c 0

ê)

--0 61)

Ê, .-t74~ .,,I ,---

"' . 9)

.-~eL) r \''.1(1>

'"% cz3 9

Cl.) -0

- 0

"li

i.., -,

-n

;..,

CA

, C.,) - ....>

0.) (t)

CD E%

'->

(L) $~ O

- C';1

1n5 CL) ,4

-

(i.) Z

Z :1

1 tI A. A.. A.. A.. CY v) H F-

> 5

5

A.. H

~H

E- rz4c/C

4',2_,

cnE-

,E-,>

55>

<

6-'

c) 4.:

...3=3

CZ3 CZ3 ed

E a.z

.

E

=

-9 (.7

J-n

bl) ,.. c.,z! ....

CL,

"5 .E- Ci a>a)

a.> E

4

.-

E ,czt

a> c.>

,5)"

=

v)

-c-,:i

4 ,c"

- a

.) c>

c ;o- ...

,A 'c7 ,,,,

-.4 toE- ,.-c; bi :

,.- .o,. :

-, =

9 EEt o

.r. z

2

E EE

=

=1

=

oto

=

o .

:

c

d o

c==

:W

>

o

-

_

rf> - a>

cz

c.> =

o

=

o

f:1., ch =

cd

-,

"C>

.,..,

>< s- bl) H

..)

C> (:1.,

0

cc9 W aj

-c-d d

:~c,

+_, -z

, 0.)

,4 -- --,

ccs

tl> 4

ch c>

0

0.1

b 1) ..,::: cct

r=4 E-n

C>

'-' C>

Cf) C/)

c,- I C/D

C.) -4-

0.)

cn F--4

o W

c'i c-) 4--' C> -- 0

cn

(I) ,,,

cci (1)

.2), g

t ...

a>

ti) c:4 a>

-

cA

....

zi cu

c.> cu

.7 a> c ..,

cd s-,

-0 4- - .r

.:>

4-' .?

.' ..-' F- n '.2--, )

-6

et -.--. t.,--, -c, , :,.0 ccl

c.) 124 -,- ,. a.> -15

C-C> ( 4 . -4-,

"Czi HE >

- -

0 < j

-

= c

w ()

sA. c_

,) c.) - -- t"

(5 C5 D (I)

u) .-, CL>

c:D :4:

o

E ,f,5

_eti) . L

u a c) ,-., 1.5

,`1-) -E

E

. b w) a.) (- -

,.

- z

.-

-4- .4

1.) 0.) ed

CL> , C

L) C+5

'n .-C

: C'd

bi) cn cn

cr E

.=

-

< fil d c2:1 C...............)

l=1 (:2) G.T. -T.., We'l r.L. ..-' .Z.

--

-E ..5 ,--1 ,-=I

E o 6Dr, ,:t .._,.

,

(..) .-

..0

k>c,!' L..

w

o

,..; ,.; ,..;

oc.) H


6-81-2032 Rev. 3



z

z

z

E-0

z

z

A

z

O P6.n

E4

11,

INSPECTION

in

1.0 SCOPE

2.0 REFERENCE DOCUMENTS

Copyright E IL All rights reserved Format No. 8-00-0001-F7 Rev. 0

SCOPE OF INSPECTION

EIL/TPIA SUPPLIER SUB SUPPLIER

1 x

2 o ..) 1

Manufacturer's Test Certificates /

Material Test Certificates


QUANTUM OF CHECK CHARACTERISTICS

,

Physical/chemical properties , Heat Treatment as applicable

Dimensions, Insulation resistance, Sensor Characterization, calibration, performance.

STAGE/ ACTIVITY

Procedures

Material Inspection Incoming Material like sensors, housings, flanges, body castings, studs/nuts .askets lu:s etc.


Instrument assembly

Final Inspection

c; t2 z

o

,-4

o

e.i

c,i o

e-;

.

,-; o

i:

Page 3345 of 3574

6-81-2032 Rev. 3



SCOPE OF INSPECTION

EIL/TPIA SUPPLIER SUB SUPPLIER

CD L.) R

.....

..

`

cn 0

ci) cf,

0

-4,

rz4 "s..

I. (-) . a) 8 2

.

CL> 1.n

. ,_

,

C/D

QUANTUM OF CHECK

, %-.

-C 0.>

" -

,:-' 7)... CD

5:L, CD

CHARACTERISTICS

,-. c..) a.>

,-C C.)

o

't7).

r. _, .>

-,

=

C)

o

..

o

c, .

co-, cn;

,.-:.

-cs c>

a> c

>

.-

,:s cr

>,

a> :-..

i:J> 0

,,

. -

s:).. v)

-cs cus'

v) .

sem,

-

.4-5

'" O

0

."--

"~

-4-,

-4-n a)

-4--.

cct

v) c)

s-. c",

Cl> ci.>

0 c> (1.>

,- .

c.,- f:3

>-,

CL) 0

(1) .".

S-n "

-I--,

:-. sa..

=

mon.., cn

S=1. rn

cu C)

0

vi rn

bi) -,-

-.

. '-

' "

cl) -,-'

rn e'

c,z ;-,

i-

cL,

c2 ,,o

cu

,--

-

- ei-)

c> sz, :.

,

el ,

..

ed

-,

)4: o-

C>

(...)-

E t ',.:-1

u

r., :- -o

,4-

c,: o

,c) a.>

(L) ,

t E

,__

v) o

E

al 'E')

''

E E

,_,

ci-

ci.) -.

v) -

-cs

...

.,..,

-.- -

:-.,

E * E

3

7, .. , - n=

' ci>

o

3 ..

,) . ,

,_c v)

,

....

c.> ;-,

,,, -

. 0

ti) c_>

cc3 -4-,

0.> ei

,

;~ .n

,L-

--

,-, (1)

.4.. CL, ,...,

ed E

-

c't

,_

c

:-.

o -c:

,.. c

., ,_

,-

.--:

c>

a.> v) -

-

"Iii .- (-3.

,o,

-i- (,)

c.. ,.,:4

-C3 ;_,

0 0.)

---

;-n

cp 4,-,

0

4-( cZ!

c) ,..

0

25 (4.?,

+CS 9,- .

, , ) , .. o

,,_-;

c.) 0

=

0

czt

cz; $-.

,-- C).

,---, ,-

-

$:-. C>

c-, 0

E

c'-z

,' ,+

,.; ,,,i

o 7

,,; r..)

, .,;_

c, 0

.>

o

o '

o

n-

o

C.)

(-) '-

. (L)

`...., ,-.

,.. $-.

.4Z

C-n

ch ,,,

c.) c,,!

Ch S-

,-.n

CL) C-)

,..0

CCi I-'

c.>

cL,

,,,, ,

,..-, c2

,

>

txO N

r: :, c .)

ch c3

4,

--

a.)

r. . -`4

.-4--.

,) cd

4-+ cn

..-

cl.>

s-, ..

;... ;,_.,

.) n

c> ,,,!

,, o

,-

'-. (/)

.

0 0,3

,.. 0

C1) CL C'l

,-, bb

ir) 5 C'Z

elp c .0

-

6-81-2032 Rev. 3


Copyright EIL All rights reserved Format

No. 8-00-0001-F7 Rev. 0

SCOPE OF INSPECTION

EIL/TPIA

rz4

SUPPLIER X

SUB

SUPPLIER

R 0

.

-zs v) a) ,

,...., ....._,

._

, o

o

i,

C) 0

cll (/) ..-n

c-> 71,

cl) v)

c) cr)

S:l.

,

b

,,,; cu

,,,, cn

,-,.

-4n

... .t

-I-n

0 o ,

0 a)

O.

tA c.)

QUANTUM OF CHECK

Qc> .

cu s::. E ed

CHARACTERISTICS

g)

Detection of plugged impulse lines & output configuration (for fieldbus transmitter)

h)

Display of inbuilt control algorithm (fieldbus transmitter)

PID operation check for controllers.

Transmitter power supply check for receiver instruments.

Response Time check

Protection against short circuit & reverse voltage.

Zero elevation /suppression test for level transmitter

Bump less transfer check for controllers from manual to auto mode and vice-versa.

PID operation check for controllers.

Accessories check including air filter regulators, mounting accessories etc.

Certificate from testing agency like BASSEFA, FM, PTB, CMIFR, etc. for instruments for use in specified hazardous area/ fisco approval for fieldbus transmitter.

BIS approval for instruments manufactured

indigenously for use in specified hazardous area.

Statutory approval certificates for instruments from /PESO for use in specified hazardous area.

De ree of I rotection certificate for

STAGE/ ACTIVITY

Submission of certificates / Documents

a c:3 z (--, 4 1

Page 3347 of 3574


6-81-2032 Rev. 3

En c/) A z

nn r;


SCOPE OF INSPECTION

EIL/TPIA

z


. .

R o L.)

Packing list / Supp lier ' s Records



certificate

QUANTUM OF CHECK

.

.

.

. .

.

CHARACTERISTICS

instrument housing.

Interoperability test certificate for field bus transmitter

Certificate for electromagnetic compatibility and transient protection as per IEC 61000-4 Certified values of failure rates, probability of failure

on demand (PFD) and test intervals for safety Inte:ri level (SIL) analysis.


Review of Internal Test Reports, MTC

Device Description files

IC issuance.


STAGE/ ACTIVITY

Painting

.

_

-5 -g, ,:,.,




nA C.; z

c::, itr)

v-;

c: v:;

.

v::; cNl \.c;

Page 3348 of 3574

Ch Ch a) c

-,

a.

a> -SZ a)

0


6-81-2032 Rev. 3

Copyright EIL All r ights reserved Format No. 8-00-0001-F7 Rev. 0

INSPECTION

a) ar>

c

C> -SZ

Chcn o

> ch

"C=S C>

0

Z

bc1) E

z

-o o

0

a>

c

.

o

a> (> -..

a> a>

...

ct, c

..cs a>

o

;.,

ci. a> ....

a> ;...

i

-,.... 4.,,I.

7,4 c,c

-cs o

...,

el .

-o

-,:s ed

).., d C

) cl. vi

,...

Sn.

C.) E

c,c a.> ,.,a

>

.

...o

o-. -

-

C> cz;

s...

nn cn

cn

CL> .,-

-.

C> i:

>

CL>

-/> C>

CL) Cb

bl)

Page 3349 of 3574

0 nad LA-1,000-00-8 'oN }ewiod

Z3U

CJ

O

00 C)

ZIOZ'OZZ


o I)

C) uogetuawaidw! JO} panssi

panss% pue pas!nad

2, cn c_ penss!ad pue pes!nad

.a.

Z 'Aall LOZ-18-9


Page

335

0 of

357

4

0 'Aed L3-1000-00-2 '0N 3eituo3

uldno D S ijAI : Jouanuop

.

.

w

CD

pamem sTLIBP IIV 113 4146pAcloo

suopieptaiciqv


z .nall LOZ-18-9

,-,

=

. r-

rri t

r , (-)

-,,,

.ri

.ri '-r

i rii

li (-)

(-) (

-)

co

w >

.:::

_.0

r-

(-) -3 -

1-1 m

r

ri n -

- >

cf,

.4-

1-4

r1

n-t

'r

l r-' o

rri

....

H

o

C)

=

W

H

(-) >

...

z,

o

=

m

0..

w n 0

,

._.

-'

,

p: 5.

5.' '' " '.11

.`11

ril

5 -2 '

R, CD,..t

'"C

0 r

-1 '0

'''. '

2'.7

.-r-) 1

.:

C)(1-

; . "D

,` 4 .9 ` -

d r .

91' , . . ;

.g

'r.". 15'

..

-d-

,9 gi

;

p, a

. '6,,

'

,( ,z

<

c tp

o o

c'-d 2 '1

1 =

'

:='',,''

,. 2 n -1

- ) -N o.

-'.-

rD 0

r-t =

;:r

3 4

-(-7 94

'"" _

, 2,

,

9 ..,

'Cr

. . . . , , - - n

',1- ) t 1

Z,

, -

- - n

.-b -

,- o

9'.4 , H

-- .-

-'--

o cA

" rn

,..,2.

c.:

CD o

,..)

CD oL

,

n-

(,) ?)-

..-

tz.

sw

v,

v,

o ... o

('-)

-.

t:..)

o

=

puoil uo!lons anwsod laN uollon4suo3 Jo Fepol-eN

lsaZ unx poluegoaN

Page

335

1 of

357

4

0 AGd Ld-1000-00-8 'oN ieLwoj pamesei sw6P IIV 113 41160doo



This Inspection and Test Plan covers the minimum inspection and testing requirements for ON-OFF Valves.

adODS O'I

Z 'Aall LE0Z-I8-9


C..)

".--

C.,k :::,

c)

.-

IN) :::,

nn

.-

1nn

,:=

z C

/) o r

Valve assembly In process Inspection

a). Incoming Material like Valve Body Casting & frogings etc. b) Bought out items like Limit Switches, Air Filter Regulator, Solenoid valves etc.

Material Inspection

WPS/PQRJWPQ

Procedures

STAGE/ ACTIVITY

Visual, Dimensional,

a. Physical and Chemical Properties, Heat Treatment as applicable

b.

Make, Model No , functional checks.

Welding procedure Qualification for welds as applicable/Stelliting

r) z ,- ril w ,- ,-, n v)

- (=> 0 c:'

-

c> 0

o

-

0

c::

c:'

QUANTUM OF CHECK


Material Test Certificates / Test Lab Certificates/ Manufacturer' s

TC

, ,c''

,-,

,c)

v) :

r.) o g

x

SUB SUPPLIER

SCOPE OF INSPECTION

x

x

i

SUPPLIER

W (New) R

(Existing)

EIL/TPIA

Page

335

2 of

357

4

0 Aed LA-1000-00-8 oN ieW10d

p9AJGSG1 ily - -113 11160doo

o

>


Z 'Aall LOZ-18-9

i..)

4.2

-

.___4' .w.

c.a in)

ci)

CZ C

"4

ci)

o ()

cr 7 *

CD

cn

Cn

0

'-)

C-) CD 'OH---

cp to rn

NDT

Final Inspection Final Inspection

Stelliting & Hardening

STAGE/ ACTIVITY

Certificate from testing agency like BASEEFA, CSA, FM/UL, PTB, CIMFR etc. for compliance to applicable hazardous areas for electrically operated items.

Statutory approval certificates for instruments from PESO for use in specified hazardous area.

Cryogenic service test certificate as per applicable specification, if specified.

Fire safe test certificates for fire safe valves as per applicable specification, if specified

NDT as applicable

Visual and Dimensional checks.

Hydrostatic test on all valve bodies.

Pneumatic test on actuators.

Valve stroke Test / functional test

Manual Valve test

Partial Stroke Test / Valve Signature

Seat leakage test

Open-Close operation time

Cryogenic test if specified

Helium leak test if s secified

Check for hardness

CHARACTERISTICS

( "

s=,) o

0

C3

7

)

CD

- .9t

C)

C)

C .N,

-

n

C

C)

,Z

,:'

In

C)

C)

QUANTUM OF CHECK

n:5

,-.

$=''

n:--r;

ro

',7..h

..1

E

0 6,-

,

v,

CD

A) ,..

.-r-

cn

cn

NDT reports

cil

0 Al o L3-1000-00-9 oN eituod

pamesai sp.16P IIV 113 4460doo STANDARD SPECIFICATION NO.

Z AaH LOZ-18-9

C\

IN.)

(T

;--

0n 0

c."

.-.

C.A

7::::,

z C

/) 0 t

.1




Painting and Packing

Painting

STAGE/ ACTIVITY


Review of Internal Test Reports

IC issuance.



CHARACTERISTICS

0

0

cz>

.--

0

0

c:'

0

0

c:Q

QUANTUM OF CHECK


certificate



o g

.

.

.

SUB SUPPLIER

SCOPE OF INSPECTION

SUPPLIER

x

EIL/TPIA

Page

335

4 of

357

4


6-81-2040 Rev. 2

co

o

CI) rn

0-

INSPECTIO

q

J) Revised and Reissued

Issued for implementation

a>

u) E

-o

(7) a> a> E ir> o

c

(-) o o (z1 c.) -o

c

U)

.o

a>

2

Copyright E IL All rights reserved

22.03.2012

o

IC C1


Page 3355 of 3574


Abbreviations


N

a> cr> 10 a_

6-81-2040 Rev. 2 o

-4-,

W

...

CD

C.) CD

0

... -4-n

Ch

''''' N

C.'-'3

. -,

45cn

cn cb

0

;... cb bl) z;

cli 0

1:".,

0

s.., 0

-.--, c..)-

cb

c..) --, cl>

cb .' C1-)

ct P01 cu

-,-

-, ln

---2, 'rzs

t)i)

1.) rz4 c_> 1-w

tJ) Ci)

(1..)

(1) t11) CC!

.11::: 1.)

a) ,-1 -I- ,

.4:-1 .4

i- -1--, Cl:$ .2

.E c

,:: v) o

a> (,,

o

ri) (1.> ,-- t5 7)

CL) -1-

Ci.) . Cf)

b10 0 E

oa, o

c,1 ,... o

.TQ 1.) E' !4'

CD a ) ,--,

> CCI 0 "1:/

,...,

-4-,

i-.

0..) = C..) 2D.0 0

1-, cz; , .i.: '' ,-

- +.,

V) c) 0.>

. L)

0 --. : ." (;)'

,i.... -o

E o

cb cf)

ru C

> cl>

s--, 4 cy

C> c,z1

.4

n-, ,92 C

>

1--+ 6.,-) "-* C

, ;-n

c> -.) 0

-n

4,5 ,..,> Q C)

E

C..) -4--

4-' . ,..,

r ccS

E ....,-,

.-~

c,

c,:l v).-n

cu v) --, v)C> , ,-,

,h(1.)

cu .--I mi

-'

CCS s.., c./1

til.) cf) ""

,,,; > ..

tc,J0

0 4

cb 1.) -^' z: 0

cZt cL) -0

1.>

rn $-n

0 -, C>

" ~

0

-7- n C) -0 -0

,.. -

cn c>

t25 C> (I)

.4

.-

' ,-

-'

- "

,-,-

, ,-,7z$ :

- Es ':. -.. ;-. ,... -e c

cl .) ci) . -' -4. -,

cl. .) CL)

0

0 ...0

Z Z

Z

/..n r=k-, P. P-4 P--, CY

v1HH

>

33

v

H

g.. H

:-. E" F--4 L) L) ) E"

9 4

o

4 un CD' g.4.,

,=, 1:: C) :1.-,

4 C) u4 C,' 4 F.-,

L) E. un c...) 4., E

--4 4 C

. - F-',

-." P.7'

.4

Z Z Z a., a... rzi.., rzL., a., a., CY r4 un E-. E-.

:D >'

o

a.) 5" 1..,

Z a

.>

rz..,

E >,..C..

cz: ,-

4:

,:s CZt tn

.

oE

.-

.- CZ

E a.> o. -o

o

o ...o

a> o

o-

.- ;...

a> ;...

o

a> a>

"cA' w

E c'z

o

v,

.7.: a>

'-g rz4

o

cts E

$... ..-.

Q1 .-

c,z c..> a.>

o

c>

tzi F!....

o

.-,

;... o

0 -4-, (...) E

E ..

J.,) (/) CZ i24

5. Ci) E .,

..o

,,zt .-.,.; ,i.)

-,,; o

>

+6> r..) c. _,)

-

...,

.

,...

-

, ... cn

,.., r=4

Cci

C>

-, ,y, Cc>

C.> cct

,-.

>C $-n

1DI) E-4

"r.) a.)

0,..., o ,

.-

cu E-n

... cz: u4 6 L)

5. "Fi

'""'

...

-.'

a> c7 ,), ,....,

.) b/0

ed V)

0.) 3-n

3-; 0 ~

0

0-) ti)

e t,,,)

th,) Ha-) 8 5. c,:: ,..>

-c-,,t

g - u

,

cu T__,-

Hc> ,7") &.)

>

._

.)

o

. a

> a

> a

.>

,.,...CL)

.-C~C3

s...fj Ij cii L

I4 ' 45 CE'

4

-

C':

.-E)

.4,.. . ,... "~

H. +- n i_r_, o

- 0 c) =

s-

, O

-0

C1>

C> +e) L.T4

-r) .,..c.) 0

#1

2 I u4

7.) R. ,i.) ,.,.. +. .._,

0

,,,,.

.-., ,,. .) i... ,,, _,

o

,,

v) >, -5

".> cu

CZt

"-' tz!'

...

ch

-c, -

cu ,...

'1.' P. P-, ,._,-, , .2 E

=

,4

a>

a>

a>

E.,

- -

`,,'', >, eL) c-) c,

,), ,.0

... .3, A

0

.4=' E

,1). . 2

f -2

._

,,, 0 -

.7, "I'

.;,:l. P:1 C..) C) C..) C....) C:: F.4 ..r: 2 '..T.:

A

4a>

E

2 5-..cr Ec

ti) ce ,-, ,.. ,..

0.) Cl> cb b1) cn

. .C7CP c'C

"CS k."> ?e"

ce w

=

-o

CD ce

<

c..) H

r_T, c..)

a.

=

;... w

s-

c4 1

n

o

o

:... w

o

;-. 4 ,-, E--(

.....

-4,,, =

cu

W 5.

o H, ,4 OL-n

P.-n

C_) C....) E~

c:u >

E

cip ..,"/: ,?2. L) W'

., W t-1-4 F-n

rzi.., c.)

,-

o

Z

0

-n

(..)

Page 3356 of 3574


6-81-2040 Rev. 2 c.) z

z

E4

Qw

(:) 0.4 z O

C.7

0.1

1.0 SCOPE

ci) H

zz

O




SCOPE OF INSPECTION d ,-, o. a ,-, w i

tx

SUPPLIER

x

SUB SUPPLIER

x

R o

L

,) .

Material Test Certificates

Supplier's records

QUANTUM OF CHECK

,:- .

.

,_.

100% by Supplier

CHARACTERISTICS

Make, Model, specifications.

Operational check of components.

Visual, Dimensions, Bill of material, Wiring HV/IR

STAGE/ ACTIVITY

Procedures

Material Inspection

Incoming Material like PLC console, power supplies, ac binets, lamps, fans, wires etc.


PLC Assembly

4 C

3

z z

c::,

-

c::, r,i

.- -

cni c=

efi

rn

Page 3357 of 3574

6-81-2040 Rev. 2



SCOPE OF INSPECTION

-eC nn tso

n4

nn W


.

.

0

L.)

Test records

RCA

v) c

,

-n r-,)

ell ci,)

:J.~..

$:1. S:L

CI)

QUANTUM OF CHECK

0

o

--,

C> C>

CHARACTERISTICS

Burn in test for 30 days

F-4 b

-

"-

-4 =

c-> v)

--

>L1G1xw

CD

,g -2,

o

1474,

0

cz! o

c.)

.4" C

l.

$: 14 (1)

.E

'..'

....

_E ,5

4_,

a> L.

-4-,

,,,

(,) >

, a>

-, ,,,

c.. cn o

'-'

CU

(0 0

CD

..--,

Lo -I...,

4.'eCj i

".

C1) , ,, cl., .

~ ,-,

a> E

,::

'-' -

a> o

,., cip

>

c.)

r> o

5:1. "

:=

..-

,n..,

..)

E ,,,,.;

ci.. a

> -

L) E

C>

0

-4--. C-)

t-':1 C.)

'''

CF) .

p.., v)

v, c>

Cl> ,...

bA

'Ij'

o

..,;_-;

c,d c>

-

cn-n

cl.) ,,-

- - 2

o

0 c

9

ev) 8

-:-; .(

.

c,

o

c.>

o. E

a> E

c> o

c> .io

0 -11:3

-0 o

>)

cct

0

Cl ..

CS CL,

c>

<

...

r -e

0 ci.>:

.-

4-.., cil

(>

c> a> O.

c> v,

a> c...

0 o

....,

cn '---.

CS C>

. --,

...

;-.. +C>

C>

--9,

;-. (4. C>

-4-..


Page 3360 of 3574


0 'AGEI Ld-L000-00-8 '0N lewJod

01

uoRewawaidwl panssi C>

penss!ed pue pes!ned O

01

O

CO

cn penss!-au pue pas!na),1

TQ

TQ

*Aa2I Z170Z-18-9


-81

/

Page

336

1 of

357

4

0 .Aad LA-1000-00-9 'oN }eW.10d pemasai s}q6P IIV 113 41160doo

VidfID D'S

-

:suopuptamiqv

.naH Z170Z-18-9


Eo

,, rl

(4

r-

--,

tri

7:

-1

rri

(-) >

o

rri

t.

c,:: c

,:z

a> -I:7

(- C.)

t)/0 ch

OA v) Q) r4

"'" cll

cO .4=,

c,1 .2

c,z cip o

.,:., ,4 > .

c; o - : ' - . >

C.-1 0.> CY >,

cl) -4- C> . .-1

. C)

2

-).E ':'' 8 2

-, ,.., .

-.

,..,,z c.>

0.) H.

c, 0..)

.

,-..- 1.)

E''',

(I) 'e --1 4_-', H'

.771 c7 ?C:_2, ..-I-'

- --

C-> til) 0 5-n

cn;3 ' -(:), Clil

a> 0.)

.0,2 o .- .,., ,,I

, ,

0.> ,Jo cr

-6 A

- ,. - ' C - ) 0 , 9 > - :' i r. ')

-6 . -c- '

,J 5 1:: E- -c5 E-n

`-`-,) (') 17') ,- c4 0.> c,

-n

'1, ,,c'-

' '-v) L.)

eu .r

.> a>") "P.., LT1

c5 6:"' L`-

-)',,! A '''.

. >, 0-> c)

f ,..,.? P.. z z

z z

. z z

z rz

,. a. a

., a., a

., a. cY

eZ E--n E-n

> 5 5 C....)

E-, EL'.. E-n

P-1 Q W CD (j j cy r4

.:. C) E-n un C.) 15.. F-. ..

.9.:' e.,:' 4 Z Z Z P. rz.., r4 0

,4 0., 0., 0.' o4 un E-4 E--, >

5 5 > tQ

a> -- 6

.-.

r, a)

'-`,"" E

c(b) O

E..--,

c..2 co

c.) a.) ...9. (>

co E...

o

;-.

co i- a.)

L.) E co

LT4

c, 17d w o

..... -S2)

C>

,...c'l

;-

> 'k3

-I-0-' c,c1 o c.> cj

-,,:i ,..

..-0 (I) ,-, al.o - c

u

o

.-.

"C:4

c/) a>

c,z c..>

0.>

o..

a> c,cs

'4

Cl..) ,4

"47;5., ....3

4.,

CZt 7

d C

%

.:(: %

>) 'd

(')

C) C

1)

,(1.3)

ez .5,'") ,,E

,, (cf3) &

'" .9 , ,-,)

c,1 , ,,.,

c.)

.

._

,... ,i,

cn c)

?, -~ .._ e) [-4 til) .--,

ch H

0.

11-4

#-?

>o

cu til

71. s.,

)1) C>

.4- CL)

- Cll

>.

- ,--, L/4

..

,.-

, s

0.,> 0.)

c).

0 -11:3

'-' .. .,=4 L-,

---,

CO '16-"'

0.) "S u '2,.) .9 L

-4 -0 .'-0

- -

o --

... , r=4 o . c.

cd u L., a, (,) ,

oet -

.,..-::

r4 cc!

cy) - . .. o

_...,.

8 c+-,

`-'

> ti C

..) t-,

,-,

C.) '3-

--.) . c':') ''' '.') ..:1

, ch

0

ecl '4-. 4:1 ;

.1.- s-n

r:L, .4':-+ -0 0

,4"- ..

cu

cl u ,__ 1 E

-n

::: ,-

. Cl> ...i.. -i-'

,-C

-, 1-,

,S_D, .-,-' = . - n s..,

L., >

, c C> ... -, 11 - em

tuo CL, 1.-, CL, 0.) CO

=1 .--. Y".,-; 4,-,

,.. ej

ci.) c;

_,' cy)

>, CL> ,.... CO

,_, .,_

,

. cr

,.. -g 2

< 4 < 4 L) (-) C.) C..)

c:Z

w _

,' i7_, x

.5, -5, ,2, ,2. 5; ',_

"' E

c,,t

u, ,,,, i-,

o

L,

(...) In

cl)

..

(..)

z00;

(.) clp

c: -.=

2

0

2

C

C.) E--,

-

..T

_.,

(..) 0-n

E [../.

r4 121

I.,

,,,

0 0

t., 0

H

i.n

W

i W

s-.. 4 n-n

*4 0

cl .f=

C/D

L4 i=4

E-,

CD E-4 4 , a.,

,_ ca

C.) L) ,,-' ' `1>

4n .r: Cdr) <

i=1 C) W .. 4 -i-,

in. r=4 C) ,. .- -- 0

, c) p4 u

.. 4 -'7,, c2.

=

't

0

,--,

0

C>

,--.

0

0

,--n

CHARACTERISTICS

Visual, Drum details, Size, Ends capping, Marking on outer sheath (such as incremental length, type, manufacturer's name), Colour etc.

High Voltage Spark test Conductor resistance.

Armour resistance test. (for mining cables).

Mutual capacitance and capacitance between any core or screen.

Inductance and L/R ratio.

Dimension checks, Laying of cores, Pair twisting, Shield overlap.

Conductor Resistance, Drain Wire Resistance.

Insulation resistance .

High Voltage.

Armour resistance test (for mining cables).

Test for rodent and termite repulsion.

Mutual capacitance and capacitance between any core or screen.

Inductance & L/R ratio.

Thickness of insulation and sheath.

Tests on Insulation and Sheath as per IS/IEC *

Uniformity of Zinc coating on armour.

Oxygen and Temperature Index

FR test as per IS 10810 part 61.

Acid .eneration test as er IEC ( for fire

STAGE/ ACTIVITY

Final Inspection

Routine Tests

cn

,i-- cn

C)

Ht

a.> z.) czt cl. a.) c.)`' d

cip z 4

(-.1 4

en 4

Page 3369 of 3574

6-81-2046 Rev. 3



SCOPE OF INSPECTION

In1

0.4

n-.1 nn W

t Z


R o c.) Type test report/ Supplier's test

report



QUANTUM OF CHECK

Sample basis

.

.

__.

,.' .

.

_

CHARACTERISTICS

resistance cable)

Smoke density test ( for fire resistance cable)

Overall finish and Drum length check.

Fire survival test (if applicable )

FR test as per IS-10810 part 62.

Fire resistance test as per IEC 331 (If applicable).

Electrostatic Noise Rejection.

Visual, Packing list.

Proper packing to avoid any damage during transportation.

Review of Internal Test Reports (Routine, acceptance, type), MTC.

IC issuance.

STAGE/ ACTIVITY

Type Tests

Painting

.

.

__,

--

.

,...



4 C3 v) z

.1- 4

o

n/,

kr- v: o

nc;

Page 3370 of 3574


6-81-2046 Rev. 3

11,

ch ch

a. a) o

-, -o

cn

.174 a> CC3

cl)

cW

czt

cct

O

a>

E

a.>

0.> o

czt

4.12

cz1 C.

ch a.> cn -0

"C3

ct

c> Q")

0

0> n-1-1 -C) o

o

"td

-o c.)

-1- 0

tD) .0-3

00

ti) kr) ct cl) o

r=1.n ct

(/) 7)

o c)

-o E

(/) bA

1>

*


ti)

SCOPE OF INSPECTION

.,1 r. ,.., w SUPPLIER SUB SUPPLIER

R (..)


certificate

QUANTUM OF CHECK

.:' .

.

CHARACTERISTICS


STAGE/ ACTIVITY


4 . ,

,-.,

o

C.

S=1-, cd 0) 0 ch

-o

o

...

--

- -zto ct

<

c>; E

c> E

,..;5.

p.. 0

In. ,_. c> :,

ct'

Page 3371 of 3574

SOXIVrID arlfiV3

pamesai IIV 113 I46p1clo3 0 'Aeld Ld-1000-00-8 'oN let.wod

-o

-cs

0

m

o-

< .


E,r=1 o -t (-) O

Vidf1D *D'S

t"-'.5

5-"5"

x',1 -

ritT

it:i

nn

.E

.,,,,,

,,,

i',.

.)

-

O r

1

(Painting of JBs prior to assembly)

it z; -,.

z

CfQ


p,D CD (-) '5'

c

STAGE/ ACTIVITY

Pre treatment, primer, final paint shade, thickness

Certificate from authority like BASEEFA, FM, PTB, ATEX, UL, CIMFR etc. for use in specified hazardous area.

Statutory approval certificates for instruments from PESO for use in specified hazardous area.

Degree of protection certificate for instrument housing.

Visual, dimensional, clearance & Paint shade check for all items.

Verification of Terminal Nos., sizes and no. of entries

Bill of material verification.

Warning plate for junction boxes and marking on cable glands, Adapters, Plugs etc.

Pressure test on casting for flameproof junction boxes.

High Voltage and insulation resistance test.

Air leak test report on pneumatic JBs.

CHARACTERISTICS

c,

C>

O."-:'

-ci -, 0

CD ,

..-

'.()' "

I:,

cn

CD

n-n-

ci>

.1.

, 0

n-t

c,

C>

QUANTUM OF CHECK

Suppliers Internal Test

Reports

-,

f:.,

cn

.

,-.

,-,.

rD

cn

n-n-

n

~-

n l. /

,

cp

P2

-^1

,--t-

eD

~1

CD

v,

cip

cn

,-+-

(-) l , ,-4- CD 0

PD

,n,

.

,...

PD

C/)

0

...1

Cl.,

u)

cn

,H

CD

v>

n-+

C)

1 .

1

SUB SUPPLIER

SCOPE OF INSPECTION

Z

x

SUPPLIER EIL/TPIA

Page

337

5 of

357

4

0 'Aed Ld-1000-00-9 oN IeLwod

:(alqumddn sV) SaIOK

patuasai IIV 113 }q60doo

.nau 8P0Z-18-9


cz, i.) P,

c"

O v)

0 r




STAGE/ ACTIVITY

Compilation of Inspection reports ,drawings, etc as per VDR /

PR


IC issuance

CHARACTERISTICS

cp c,

cp c>

QUANTUM OF CHECK

Final data folder


Supplier' s Test Records / Inspection Certificate

n

o

SUB SUPPLIER

v) n o .0

x

SUPPLIER E OF INSPECTION

x

x

EIL/TPIA

Page

337

6 of

357

4

OD

. "0 rt+

CD

O uoueluawaickui io; panssi

panss!3->i puu paS0/4.H

C) (.)

panssfag pue pas!nax

'AaH L,90Z-I8-9

l

STANDARD SPECIFICATION NO. 0 .A1 L3-1000-00-8 off luuuoA

Copyright EI L All rights reserved

Page

337

7 of

357

4

summitaaqqv



VidfID *D'S '11A1

0 Aed Ld-l.000-00-9 'oN wwiod pamasaJ siy6p ily ll3 3.i6pAcloo

H

n

H

"ri

o

(-)

C)

5r

Z Z

:1 :

::1.

1 s-r

1 tll 1

:7 n

(") r

) cnno:, ---ta-

"

0 'nal{ LA-1000-00-9 'oN et.t.uod pamasei s][46p ily -113 ;46pAdoo STANDARD SPECIFICATION NO.

:adODS O'I



This Inspection and Test Plan covers the minimum inspection and testing requirements for Instrument Tube Fittings.

4=

.--,

.1:,

G)

(...,

..--,

3.0

N)

n

IN

0

7=

C4

CD

Routine Tests

Final Inspection

Machining of Fittings


Incoming materials like bar stock, Forgings & Castings for Body /

Bonnet, Trim material etc.

Material Inspection

.0

. 0

A

eD

C.

0

.1

eD

Gn

STAGE/ ACTIVITY

Visual

Dimensions

Visual, Dimensions.

Material Identification, Chemical and Mechanical Properties, Hardness verification on parent material

for ferrules.

CHARACTERISTICS

Sampling as per

applicable standard

0--,

0

0

.-s

0

0

'c's

0 *Ao2:1 Ld-1000-00-2 'oN 4ewioj



'Aall L90Z-I8-9

cr,

iv

!::'

cN

,7:::,

(...n

,__

.

5.0

-4 iv

z(4

C;

)




Cleaning for special services

Painting

H

"o ci) ,-t-'

c.]

STAGE/ ACTIVITY

Compilation of Inspection reports, drawings, etc as per VDR /

PR


IC issuance

Cleaning for oxygen & chlorine services, if applicable

Performance test and supplementary test as per ASTM

Examination of Specimen

Pneumatic proof test

Hydrostatic proof test

Impulse test

Flexure fatigue test

Tensile test

Burst test

Repeat Assembly

Rotary Flexure test

Mecurous Nitrate test (if applicable)

Thermal Cycling test

Elevated temperature Soak test

Stress Corrosion Test

Torsion Test

Shock test

Fire test

Vibration test

CHARACTERISTICS

,--,

c)

c)

1.--,

c)

c)

nn

c.

c)

o

'--1

co

0

rW

tr-

zi 4

e)

cr

1,) !=-'n-'

0 (1)

,--n-

cc,

c)

S' -

t. ci)

c)

;,,,

'''

(1) -

,r

''

.- ' .

I

cl.

QUANTUM OF CHECK

Final data folder


Test record

H ,-<

-cs

(D

co"

0 Z.

o

g

i .

n n

SUB SUPPLIER

SCOPE OF INSPECTION

.

x

Z

SUPPLIER

n

EIL/TPIA

Page

338

0 of

357

4

0 7n92:1 L3-1000-00-8 'oN ;ewiod pamasai IIV 113 }Li6Odoo

:(appmddu sV) SaI01n1

W- Witness (Give due notice, work may proceed after

AIIAILDV /aDVIS

o ?..13IrlddflS

NOLLDAdSNI IO acIODS


Page

338

1 of

357

4


6-81-2068 Rev. 3

Revised and Reissued co o

O

Revised and Reissued c o

Issued for implementation m

m

ccn -0 (,) as

a> a>

E o c

C.) V> c

12 0 CO c ns

a> u o


O

10 O

tri O

C> o

Z


Page 3382 of 3574

Copyright E IL All rights reserved Format No. 8-00-0001-F7 Rev. 0

Convenor : Mr. S C Gupta

6-81-2068 Rev. 3

Lr) "6 c3) o_


0

c+71

0 c> -

rn

cb -

. T

i. e .

"=:: E--n 2 E-'

cu a>

cu c.n:1"

..e

., ,.1 4c1.) 7.)0.> ,:.1,,

,.0:1-'

""

'

- c/D

..~

cr 2

, i

e) C.C

: C

) r:4

c

" .i (5

1 C

...) (I) 4(

."'

.) ci>

-P- [4

cy a> cc -,C, '5 , -2 4..

--;)`

E--'

-,.

'"' ccc.'

c) ,

..,

'"-' .._c)

cu ,-, ,_ 0.,

c> .,

.- -' c.> .,:.,

.

C..) cb

r.,) c,s

.2:4- - 7c4 3) ! ,1

.,!....1

cno.) c.)

oi :45

._

,-, ;-. ,.., -co

,T., ,T,' (/'

(L) ,..c

0.> cb cb cb , I, c) c

cu ,... o ,4

c

.4 Z Z Z a. o-, P-n P

,- 0. n P-n CY r=4 cl) E- 4

E-, .

C.-,

Abbreviations

F-4 fra-'

<

I. H ,,,H F

-' L ) k ) 9) E

--'

9

i pct o

c:4 (/) CY r:t?,

1 2-n H

P

-Q4c2,40

,4E

-, O

H

,,, L) 4.-4 , E- .1 Q ,...,_ P-,

,L2 i- ,.4

z z

z a

a

r=i 1.4 r2 n r:1 CY f24 c/D E-4

E-,

> 5 5 ><

-14

CD cci

0

>

", 9 -,

cb .174 4

a>

cb .-

cn n-n

a>

bA

c>

t24

" -

+-

c,c9

W 8

'-c-b

,b' :'-n

2 c].>

-4-' -c

..

. ,..)

ch cu o

-Fb o C 1.> (,)

cn cuch

c>

cip c r, c- n -.

,..-. .

,-- r.,, =

ci> cb

cb ci> 2.) _c,> .,

,.. i, H

bA .-c-,

- cu

v) cu

-cs .- -' .7

.).

+., c,

H O

ti) cu 2 c> ..

,/, "o R5 45* (1)

u o.>

> --

.T4 --, ezt

c., cl> cL>

,

$-- ,,,, .4--"-- -> ... ..

- H

A% o -,, c.1-, -co td) cb

.4,) C.) --

c.:; _a>

ri.)

s=

, s_,

n-

(1.>

f::>,

es

- ' 4_-, c'' C

r' H

a>

o

o

2 < .. a> o o

,,, . o

- E

0 r ,.., >

, 5 o r... 0

o

a>

rz,

Q

CID (...) C

-,) ..

.T..: t5 cu

o c...)

c) >

t. ch '-',, .--, cb a.> -c:s .,-'

...0

c/1

cA

_ c

,j ,.. ,.., CCI

'"

' '"

" .--. -I-'

c/)

0

,:) .' ''' . ,-. #

_, 2 w

,

,..,

- ,..

,..

-, -.-.

o -.,-

E $.., (L) -.

>- (1) ., bA 9, 9 ,2 sc,..cr E

' %

. L.- c)

-- ,...

.1...'

,C

'

o

.z.

. 5 0

c.>

''

" 4

0

-

..

E w

o' .2

4 C..) E

Page 3383 of 3574

6-81-2068 Rev. 3




1.0 SCOPE

O

csi

SCOPE OF INSPECTION

CD lo a.,

.

,,

o

-,.. C. CV v) ~

Cl ..,

, =

r.

ch -,- cu

c3 p2i -,-- -

----

--- (/'

cc: '

' cc:3

$7.:

,..,.,

cu

44 cb

vi

c) E

...

o

4.- (,)

0 c .j

.5 if)

Z .

-4.. c3 cu 0. Z

Z

~z

;.., Q. =

,

,

t=

;

c3 c3

tu-,

bl) .,

,

C

Cl

b ,

_"

4".1 oz!

-z=s

,.. 4,

(I) el

C) Cl-, n41)

,

o ,.,...

0 C.Y

.

G 4

~

7,1 = .....,

4 c:5 c/ z

c:) ,-:,

c:) t,i

c,i .,

rf; .

c::, cn

-; -1:


Page 3384 of 3574

6-81-2068 Rev. 3


Copyright EIL All rights reserved Format No. 8-00-0001-F7 Rev.

0

SCOPE OF INSPECTION

EIL/TPIA

C:4 Z

SUPPLIER Z

SUB

SUPPLIER

R 0 L)

-cs c

c ,,,

....... ,,

c.,

C) -,.. ,

cn 's-n

0.) . 2

"1:3 C ..4--,

,__,

,d $-n

,__,

c.> Q.

0

t=3. eU LL) 7,0

C/D ~

Cf)




certificate

QUANTUM OF CHECK

0

0

C> C>

0

0

C> C>

CHARACTERISTICS

Hydrostatic test (for SS & Bare Copper

tubes).

Pneumatic test (for PVC coated Cu

tubes)

Ball Test (for Copper tubes)

Eddy Current Examination of copper/SS tubes.

Product markings on tubes / label.

Hardness/ Tension test for SS tube.

Visual

Suitable protection to prevent entry of

foreign material.

Proper packing to prevent damage during

transportation

Traceability of records

Review of Internal Test Reports, MTC

IC issuance.


STAGE/ ACTIVITY

Final Inspection

Painting

Painting and Packing




14

C5 Z

.--,

'1:

C> nri

.--n

v-;

CZ n/:;

.--.

zr.)

CNI .6,

Page 3385 of 3574


6-81-2068 Rev. 3

Copyright E IL All rights reserved Format No. 8-00-0001-F7

Rev. 0

0

cn 0:3

--.

Tc3 cn

.5

Cl] E

a)

E

o

o

o

c.) -o

o

-o -zo a>

c>

",

-

ccs E. Cl.

c>

<

=

c

-0

o

a>

,..:,..

cct

-.)..

c> a>

=

O.

c_>

ci) a.)

.....

c

08. inspection & test plans.pdf

Documents

cd nt

nt z c ns

cd cn o

panssi c c o panss

cd cp cd

nt c4

c1cd o

n innnneci e