valve inspection and test plan
DESCRIPTION
Valve Inspection and Test PlanTRANSCRIPT
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 1 of 8
Valve Inspection and Test Plan
V01 26-Dec-2015 M. Sabouri M. Sabouri M. Sabouri
V00 24-Nov-2015 Issue For Approval M. Sabouri M. Sabouri M. Sabouri
Rev. Date Status Prepared Checked Approved R.S.
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 2 of 8
Tabulation of Revised Pages
SHEET REVISIONS SHEET REVISIONSV00 V01 V02 V03 V04 V05 V06 V07 V08 V00 V01 V02 V03 V04 V05 V06 V07 V08
1 X X 512 X X 523 X 534 X 545 X X 556 X X 567 X X 578 X X 589 59
10 6011 6112 6213 6314 6415 6516 6617 6718 6819 6920 7021 7122 7223 7324 7425 7526 7627 7728 7829 7930 8031 8132 8233 8334 8435 8536 8637 8738 8839 8940 9041 9142 9243 9344 9445 9546 9647 9748 9849 9950 100
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 3 of 8
Table of Contents
1. Involvement codes and Abbreviation.........................................................................4
2. Inspection activity table.............................................................................................5
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 4 of 8
1. Involvement codes and AbbreviationH Hold Point
The activity may not carried out without Client's attendance.
(Inspection activity must notify ten (30) days in advance)
IL LAVORO NON POTRA' PROSEGUIRE SENZA L'INTERVENTO DELL' ENTE STESSO
W Witness
Work may proceed at the end of the notification period with or without Client's attendance
NOTIFICA ALL'ENTE ISPETTIVO. IN CASO DI RINUNCIA SI PROSEGUIRA' NEL LAVORO
M Monitoring or Spot Witnessor If Client do no elect to be present, the activity may proceed with his own inspectionSW (No notification is required)
ATTIVITA' DI SORVEGLIANZA INCLUSO IL REVIEW DELLA DOCUMENTAZIONE
R Review
Review at the final documentation stage(No notification is required)
VERIFICA DELLA DOCUMENTAZIONE DA PARTE DELL'ENTE ISPETTIVO
RA Review and Approved Documents shall be reviewed and approved; work shall not proceed without document approval (No notification is required)
I DOCUMENTI DEVONO ESSERE VISIONATI ED APPROVATI; IL LAVORO NON PUO' PROCEDERE SENZA L'APPROVAZIONE DEL DOCUMENTO
ENTI ISPETTIVI - INSPECTION AUTHORITY
A = RMT VM B = Customer C = Final Customer D = Third Party
Abbreviation:App.x: Appendix C.S.: Carbon Steel DWG: DrawingITP: Inspection & Test Plan IRN: Inspection Release Note KOM; Kick of MeetingMPI: Magnetic Particle Inspection MRB: Manufacturing Record Book MOM: Minutes of MeetingNDE: Non Destructive ExaminationPO: Purchase OrderPROC: ProcedurePIM: Pre Inspection MeetingTPI: Third Party Inspector
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 5 of 8
2. Inspection activity table
Pos Activity DescriptionApplicable Documents
Acceptance Criteria
Reporting / documents
Inspection activityNote
A B C D
1 KOM / PIM
1.1 Kick of meeting93008-MM-
MOM-MGM-0013 - MOM H H H H -
1.2 Pre Inspection meeting Project Specification - MOM H H H H -
2 Document Review
2.1 NDE Procedure RMT Relevant Procedure
Project Specification Approved Document H R R R -
2.2 FAT Procedure RMT Relevant Procedure
Project Specification Approved Document H R R R -
2.3 Painting Procedure RMT Relevant Procedure
Project Specification Approved Document H R R R -
2.4 Packing & Marking Procedure RMT Relevant
ProcedureProject
Specification Approved Document H R R R -
2.5 QCP RMT Relevant Procedure
Project Specification Approved Document H R R R
2.6 SIL certificate IEC 61508 Project Specification H R R R
3 Material
3.1Chemical & mechanical
properties of body & closures
Applicable ASTMRMT VM
purchasing spec.Applicable
ASTMMaterial Test
certificateEN 10204 3.1
R R R R -
3.2Chemical & mechanical
properties of ball, seats, stem and bolting
Applicable ASTMRMT VM
purchasing spec.Applicable
ASTMMaterial Test report
EN 10204 3.1 R R R R -
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 6 of 8
Pos Activity DescriptionApplicable Documents
Acceptance Criteria
Reporting /
documents
Inspection activity
NoteA B C D
4 Visual & dim. inspection
4.1 Rough materialASTM
workmanshipRMT VM drawing
RMT VM proc CP 07
RMT VM IST 02
n.a.internal form-
H SW
SW W -
4.2Machined component
(including flange facings)
API 6D-ASME B16.5
RMT VM drawing
RMT VM proc CP 07
RMT VM IST 02
n.a.-internal
form-H S
WSW W -
5 N.D.E.
5.110% Wet MPI on c.s. machined bodies &
closuresRMT VM procIST 07.MTP-01
ASME B16.34 App.x II
NDE Report H R SW W -
6 Testing
6.1 Hydrostatic Body Test RMT VM procIST 16.API-6DQ1 API 6D Test Report H
100% W
10% W
10%H
10%
6.2 Hydrostatic Seat Test (Leakage Test)
RMT VM procIST 16.API-6DQ1 API 6D Test Report H
100%W
10% W
10%H
10%
6.3 Pneumatic Seat Test RMT VM procIST 16.API-6DQ1 API 6D Test Report H
100%W
10% W
10%H
10%
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 7 of 8
Pos Activity Description
Applicable Documents
Acceptance Criteria
Reporting / documents
Inspection activityNote
A B C D
6.4
Functional Test of valve and actuator assembled with all
accessorieswith stroking time
measurement& Partial Stroke test
RMT VM procIST 16.API-
6DQ1Valve Data Sheet Test Report H
100%W
10%H
10%H
10%
6.5 Visual and dimensional check
ASTM workmanship
RMT VM drawing
As per approved DWG
Visual and Dimensional conformity certificate
H100%
W10%
SW
H10%
6.6Check of gauging and
instrumentation calibration certificate
- - Calibration Certificate H R R R
7 Painting / Marking-Tagging
7.1 Painting of valvesRMT VM proc
IST 08.PAI 600A
RMT VM procIST 08.PAI 600A Painting report W W W W -
7.2 Marking TaggingProject
specificationsAPI 6D
RMT VM proc. CP 10
n.a.-internal form- H W W W -
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 8 of 8
Pos Activity DescriptionApplicable Documents Acceptance Criteria Reporting /
documents
Inspection activity
NoteA B C D
8 Packing / Marking
8.1 Quantity Check Contract Offer H
8.2 Valves Packing RMT VM procIST 12.PAC 600A - - H SW SW H -
8.3 Packing Marking - Packing List Packing List H SW SW H -
9 Release Note Release Note R R R H
10 Final data book
10.1Check of Inspection Book
including review of certificates
MRB Index RMT VM proc CP 15 Data Book H R R R -
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.
PEDEC
CONTRACTOR: South Azadegan Oil Field Development Project - Phase I
Surface Production FacilitiesEarly Production
CLIENT:
Document Title : Valve Inspection And Test PlanCLIENT CONSULTANT:
Document No. :Purchase Order Number Identification Letters Sequence No. Revision
No. Class : A
EP00-PO-02-0001 IR 001 V01 Page No. : 9 of 8
The original and all copies of this drawing together with the copyright therein are the sole property of PEDEC.