032-itp for painting and coating.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No: 5887

Project Document Number: T- 4.250.919 Project Rev.: C Page 2 of 13

Purchase Order Number:

2MH127

Tag/Item Number(s): N/A

Unit(s): ASU

PCWBS: Z

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

G C 05.01.09 As per Site Condition, Issued for Review SK EO AG IFR

F C 18.12.08 As per Site Condition, Issued for Review SK EO AG IFR

E B 08.10.08 Ready For Construction SK EO AG RFC

D A 08.03.08 Ready For Construction BR UA ZG RFC

C O 26.11.07 Issued for Company comments BR AU/MC ZG ICC

B 23.11.07 Issued for Review BR AU/MC ZG IFR

A 20.11.07 Issued for Internal Review BR AU/MC ZG IIR

GAMA Rev.

Project Rev

Date Description Prepared

By Checked

By

Approved By

Status

No. No. ORIGINATOR

LINDEGINEERING AG

Document Title:

ITP FOR PAINTING AND COATING

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM ITP QAC GTL 032 G

Org.

Code

Doc.

Type

Disc. Code

Geogr. Area

Seq.

No

Rev. No

Vendor Code

Project Document Number: T-4.250.919

Rev No: C

QSGTL PEARL PROJECT C2 ASU Construction Works

Document No.: GAM-ITP-QAC-GTL-032

ITP FOR PAINTING AND COATING DATE: 05.01.2009 REV. G

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test Frequency Reference Document Acceptance Criteria Responsible Party Verifying Documents S X C A

T-4.250.919 Rev. C Page 4

1.0 METHOD STATEMENTS/PROCEDURES

1.1 Method Statements / Procedures Preparation

Prior to start of activity

Subcontractor Method Statements / Procedure

Project Requirements

QA/QC T.4.305.119 T.4.250.916

H R R

2.0 CONTROL OF INSPECTION, MEASURING AND TESTING EQUIPMENT

2.1 Blasting and Painting Equipment Inspection

Once per shift Standard practice and

safety

DEP 30.48.00.31;

T.13.376.799 Painting inspector Calibration Test certificate I S S

2.2 Calibration of test instruments

Each Inspection User Manual of test Equipment manufacturer

DEP 30.48.00.31;

T.13.376.799 QA/QC

Calibration Test Certificates

I S S

2.3

Coating personnel qualification.

Blaster

Paint Applicator

100% Standard Practice and Safety

Ability to blast and paint in accordance with manufacturer’s

technical data sheets

Painting inspector Qualification Certificates

I R R

3.0 MATERIALS CERTIFICATES

3.1

Verification of Paints, Thinners, colors and Abrasives

100% T-4.250.900, T- 4.250.916

DEP 30.48.00.31; T.13.376.799,MSDS Manufacturers Technical data sheet, certificates

Painting inspector MAR,MSDS

GAM-QCR-QAC-GTL-051 H R R

3.2 Storage and handling of Paints & Abrasives

Daily T-4.250.900, T- 4.250.916

T.13.376.799

DEP 30.48.00.31 Manufacturer’s

recommendation.

Painting inspector Visual confirmation I S S







T-4.250.919 Rev. C Page 5

4.0 1.1.1.1 INSPECTIONS

4.1

Environmental Conditions

Dry Bulb Temperature

Wet Bulb Temperature

Relative Humidity

Substrate Temperature

Air temperature of Compressed air

Every 4hrs or weather change

T-4.250.900, T- 4.250.916

DEP30.48.00.31, T.13.376.799

Manufacturer’s recommendation.

Painting inspector GAM-QCR-QAC-GTL-055 I S S

4.2

Surface preparation prior to application of coating systems

Surface Profile and cleanliness

Max. Time between end of blasting and application of primer (4 hrs.)

100% T-4.250.900, T-4.250.916

T.13.376.799 DEP30.48.00.31

ISO 8501:SA 21/2

ISO 8501-1:SA 3

ISO 8504-2

Painting inspector GAM-QCR-QAC-GTL-055 I W W







T-4.250.919 Rev. C Page 6

4.3

In process inspection of primer coat/first coat

a ) Paint system verification

b ) Wet film thickness

c) Dry Film Thickness

d) Adhesion check (if applicable)

T.13.376.799

a)100%

b)100%

c) Para 3.5.1

d) Para 3.5.3

T-4.250.916, T-4.250.900

T.13.376.799- Para 3.5

DEP30.48.00.31-Para 6

Manufacturer’s recommendation & ISO 2409, ASTM

D4541

Painting inspector

GAM-QCR-QAC-GTL-055

GAM-QCR-QAC-GTL-167

I I

W

H

W

H

4.4

In process inspection of intermediate coats & min. Time b/w the application of different coats

T.13.376.799

a) Visual Inspection

b) wet Film Thickness 100%

c)Dry film Thickness Para

3.5.1

d) Adhesion check Para 3.5.3

T-4.250.900 T-4.250.916

DEP30.48.00.31 T.13.376.799

Manufacturer’s recommendation & ISO 2409, ASTM

D4541

Painting Inspector

GAM-QCR-QAC-GTL-055

GAM-QCR-QAC-GTL-167

I I

W

H

W

H







T-4.250.919 Rev. C Page 7

4.5

In process inspection of final coat of film thickness, colour, coating system,

T.13.376.799

a) Visual Inspection

b) wet Film Thickness 100%

c)Dry film Thickness Para

3.5.1

d) Adhesion check Para 3.5.3

T-4.250.900 T-4.250.916

DEP30.48.00.31 T.13.376.799

Manufacturer’s recommendation

Painting Inspector

GAM-QCR-QAC-GTL-055

GAM-QCR-QAC-GTL-167

I I

W

H

W

H

4.6 Wet sponge holiday testing (if applicable)

100% T-4.250.900

T-4.250.916

DEP30.48.00.31 T.13.376.799 Para

3.5.2

No holidays

Painting Inspector GAM-QCR-QAC-GTL-053 I H H

4.7 Hot –Dip Galvanizing touch up

100% T-4.250.900 T-4.250.916

DEP30.48.00.31,DEP30.48.40.31,BS EN ISO 1461 (or) ASTM A 123

Painting Inspector GAM-QCR-QAC-GTL-056 I H H

4.8

Inspection of repair / touch up of paintings /coatings. (Field joints of Above ground & buried carbon steel lines etc)

100% T-4.250.900 T-4.250.916

T.13.376.799

DEP30.48.00.31 Manufacturer’s

recommendation

Painting Inspector GAM.-QCR-QAC-GTL-056 I H H







T-4.250.919 Rev. C Page 8

4.9

Color coding and stenciling of identification on equipment / piping.

100% T-4.250.928

T.13.376.799

DEP30.48.00.31 Project

Requirements

Painting Inspector - I S S

4.10 Final Coating inspection & Punch Listing

100% T-4.250.900 T-4.250.916

T.13.376.799

DEP30.48.00.31 Visual confirmation

Painting Inspector

-

H W W

4.11

Flawless Start-up Initiative (FSI) - Cleanliness

Internal Cleaning

T.13.377.360 Rev E

& T.4.096.688

No external materials inside the pipe & Internal Cleaning before lifting into

Structure.

Site Engineer

Visual

I R R

4.12

Disposal of high risk wastes such as catalyst drums, chemical drums for first fill, paint cans

100%

T.13.377.450-Construction waste Management

Procedure

Check & ensure in Hazard area

,flammable area any paint material

Painting Supervisor Visual I I R

GAM-QCR-QAC-GTL-051

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INUSTRIAL CITY

MAR

(Material Acceptance Report)

Project: QSGTL –PEARL GTL PROJECT MAR No.: Date:

Manufacturer:

PO/Subcontract Number :

Description of the Proposed Material:

QTY: No’s:

Note:

Involved Discipline:

Civil □ Mechanical □ Welding □ Instrumental □

Civil / Buildings □ Mech. / Piping □ Electrical □ Others □ …………………..

Location & Usage of the Delivered Material:

Applicable Specifications & Technical Details:

Proposed material complies with applicable project specification Yes □ No □

Attachments: Inspection Report □ Mill Certificates □ Others □

Release Note □ Data Sheets □

Comments:

Carried out By DATE NAME SIGNATURE

Accepte

d B

y GAMA REP.

VENDOR REP.

LINDE REP.

QSGTL REP.

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

PINHOLE & HOLIDAY TESTING REPORT

Subcontract Ref.: Report No.

Item Description: Inspection Date:

Item Location / Area: Test Code No.:

System: ITP No.:

Subsystem: Ref.Drg./Doc.

Used Measuring and test equipment ref. (if applicable):

HOLIDAY DETECTOR DETAILS

Make: _________ Identification No.: K.V.Range:

Date Pipe T.D.F.T KV H.D Result Remarks

Ident. No. Dia (inch) Microns Settings Damages Pinholes

Remarks:

ORGANIZATIONS DATE NAME SIGNATURE

Accepte

d B

y

THIRD PARTY REP.

GAMA REP.

LINDE REP.

QSGTL or its PMC REP.

GAM-QCR-QAC-GTL-053

QQQ AAA TTT AAA RRR

GAM-QCR-QAC-GTL-055, Rev-1

C2 ASU PEARL GT PROJECT

RAS LAFFAN INDUSTRIAL CITY PAINTING INSPECTION REPORT

Report No.: Inspection Date:

Item Description: Test Code No.:

System: Subsystem:

Item Location / Area: ITP No.:

Ref. DWG / Documents: Paint Spec:


Working Conditions Internal / External Insp. Equipment Used Identification #

Compr. Air Temp. 1. Hygrometer

Time (hrs.) 2. DP / RH Calculator

Air Temp

WB 3. Temperature Gauge

(O C) DB 4. Hypodermic Needle Gauge

Dew Point (O C) 5. Surface Profile Gauge

Relative Humidity % 6. WFT Gauge

Metal Temp. (O C) 7. DFT Gauge

Surface Cleaning with fresh water

SURFACE PREPARATION

From: ________________hrs.

To: ________________hrs.

PROFILE MEASUREMENT TAPE

Grit Blasting Manual / Auto Wire Brushing Manual / Power

Machine Sl.No. Grade mm

Nozzle Pressure PSIG Surface Finish

Grit Type Surface Profile Microns

*PAINT APPLICATION

From: ______________ hrs. To: _______________ hrs.

Coating Manufacturer: Airless Spray Machine Sl. No.

Paint: Product/Coat

Batch No. Mix Ratio

Application Methods

Colour WFT DFT Total

DFT

Overcoat

Time

Primer A.

B.

Intermediate Coat

A.

B.

Top Coat A.

B.

Further Inspection Required: Conducted :

Corrective action if necessary:


Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.


*Priming application will be done within 4 hrs after surface preparation.

QQQ AAA TTT AAA RRR

GAM-QCR-QAC-GTL-056, Rev-1

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY REPAIR & TOUCHUP PAINTING INSPECTION REPORT

System: Report No.:

Item Description: Inspection Date:

Item Location / Area: Test Code No.:

Subsystem: ITP No.:



Working Conditions Internal / External Insp. Equipment Used Identification #

1. Whirling Hygrometer

Time (hrs.) 2. DP / RH Calculator

Air Temp

WB 3. Temperature Gauge

(O C) DB 4. WFT Gauge

Dew Point (O C) 5. DFT Gauge

Relative Humidity %

Metal Temp. (O C)

SURFACE PREPARATION

From: ________________

To: ________________

Method of Cleaning

PAINT APPLICATION

From: ______________ hrs. To: _______________ hrs.

Coating Manufacturer: Airless Spray Machine Sl. No.

Paint: Product/Coat

Batch No. Mix Ratio

Application Methods

Colour WFT DFT Total

DFT

Overcoat

Time

Primer A.

B.

Intermediate A.

B.

Top coat A.

B.

Remarks:


Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.


QQQ AAA TTT AAA RRR

GAM-QCR-QAC-GTL-167

C2 ASU PEARL GT PROJECT RAS LAFFAN INDUSTRIAL CITY

ADHESION INSPECTION REPORT

Report No.: Inspection Date:

Item Description: Test Code No.:

System: Subsystem:

Item Location / Area: ITP No.:


1. Type Of Inspection:-

2.Inspection Item:- 3.Inspection Results:-

4. Remarks:-


Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.


QQQ AAA TTT AAA RRR

032-itp for painting and coating.pdf

Documents

inspection test r

document issuedreport

painting equipment inspection

qat contractor project

documents s x c

c page

project rev date description

loc470 gam itp qac gtl