공장혁신 5s - blog.kakaocdn.net
TRANSCRIPT
Presentation
5S
5S 1
3. 5S
- (70) (80 ~)
` - () () (• )
- : Needs Wants ( • •)
- ( : + )
- ~
1.
> < Market-In
Push Pull
()
()
,
, , , ,
• , ,
• Paradigm ( )
( Charles Robert Darwin “ ”…)
”
, ,
Loss • •
Quality Cost Delivery
.
.
.
.
.
.
“ x N = ”
5S
-
-
-
( : )
: .
( .)
(5S )
5S (1)
( 5S ) (Simplification) (Speed Up) (Stockless) (Synchronizing) (Safety)
1. : // ( , , , , ) Seiri 2. : 3 - 5S ( , , ) Seiton 3. : Seisoh 4. : 5S FOOL - PROOF Seiketsu 5. : 5S Sitsuke ( )
5S (2)
Wow!...
5S (2)
( ) ( ) ( )
-, - ()
CAP-Do Cycle
5S
.
. , , 5S .
. , .
. .
. , 5S , .
No. 21
5S
No. 22
- 5S - 5S (, ) - 5S
- 5S , , - LAYOUT , , 5S
: - , - - LIST-UP - (,)
- - ,
3. 5S
1 :
2 :
No. 23
: , - , - - - ,
- - , - (LAYOUT)
: -
- (,)
- (LAYOUT)
No. 24
: -
- (, )
- ,
- (:1, :)
- 5S
- , VTR
-
No. 25
1)
.
/
5S
No. 26
3) - 5S - 5S - 5S - 5S () - 5S - 5S , , - - 5S - 5S - 5S
No. 27
4)
- : . - , . - . - . 5S . 5S , . 5S . 5S . 5S . 5S
- . . . . . , . - . () 5S .
No. 28
LAY-OUT
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,
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,
5S ,,
“ ”
No. 29
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=
=> (X) . . . .
5S Tip
5S 5S 5S 5S 5S
,,,
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3S [ ,,3S ]
4S , ,
No. 31
1 5S
2 5S
3 , 5S
4
5S“ ”
6 5S
7 5S
8 5S
9 5S
10 5S
No. 32
No. 34
( )
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,
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.
() .
No. 35
• . - Make up : My Area Keep Ever Clean Up • : (,,) • BM : Model – –
( ) Bottom up
Concept
5S
,
5S
“ , . .” ( )
. .
5S ? ? .
. ( ?)
No. 37
2.
3. 3 5S
No. 38
1.
No. 39
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.
.
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“ ”
( ) PCB .
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No. 41
2) • . ( • , )
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4) , . ( )
5) , .
6) . ( )
•
•
( ) J I T
= + +
(Visual control )
: P D C A + : S D C A
2.
No. 45
No. 46
3
VM , !
. ( )
No. 49
5S , . ( , + )
5S
.
3. 35S
3 5S
No. 51
• 5S (, ) ,
3 .
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.
3()
3
No. 52
5S , , ,
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1.
, ·
. .
- .
- 1, 1 Location .
- .
- (0 : ) .
()
No. 54
, ,
. .
- Material Handling .
-
()
No. 55
‘ …’ ,
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4.
= + ‘’
()
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No. 59
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A .
A B .
(1)
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No. 62
...
(,)
2. 7
,
,
()
One Man One M/C
Unbalance Tact-Time
No. 65
()
,
() .
2
No. 66
Layout(,)
, , ,
,
,
.
3
No. 67
()
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.
VA,VE
BURR
4
No. 68
User Spec
,,
Miss ,
Claim
Claim
.
.
Stop
() 5
No. 69
,
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,
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No. 70
No. 71
, ,
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,
, 7
No. 72
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[ ] []
[ ] [/ ]
No. 73
() () .
“ ” .
1 1 (Bottle Neck)
(Line , Unbalance No Work, Full Work )
,
, ,
Space ( , )
"" .
()
[ ] [ ] [ Line Unbalance ]
[ Know-How ] [ ] [ ] [ ]
Loss 1
Loss 2
Loss 3
LOSS
:
1
No. 76
( : , )
No. 77
.
,
.
1)
2)
(THEME)
.
4.
No. 79
I E I E
•
•
()
•
• ( )
•
.
, Line Stop
(BATCH) LINE ()
1.
2.
3.
4.
5.
5S
5S
5S /,
5S
- 5S : 5S Program
2.
Month D D+1 D+2
Week 1 2 3 4 1 2 3 4 1 2 3 4
4.
3.
5.
5S process (/OP )
My-Area (/ )
List-up (/)
/
2S
2S ( )
3. Master Plan
No. 85
Area
5 5S
/ Area 5S
No. 86
-
5S
“ ”
- C, A, P, D , ()
(Check)
5.
STEP
- TPM
- -
IN/OUT
-
/ LIST
- :
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- :
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1.
2.
3.
No. 89
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1)
2)
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1 1 /
1 1
1 1 (S/Parts, )
1 2
/
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3. List up
()
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3) List up
- / Map (My Area)
List
=> List ,
List / TPM ()
- ()
[ List ] [ List ]
No. 91
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5S
- 5S
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No. 92
- : (, , ) - : ,
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1) /
4. /
No. 93
- , - () / - - - Tape
- 5S , (: 1/) ,
)
No. 94
,
• 5S/TPM
• 5S/TPM / , ( List ex., ) • , • PC
•
- TPM List
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No. 95
• / /
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/
No. 96
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2.
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2)
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No. 100
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No. 101
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No. 102
1. 1:1 ( M : , : , : 01 )
2. 1:1 .
3. Tape .
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- / / / Spare Parts / , , /
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No. 113
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No. 114
• (,) ,
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• 5S , Check Sheet
No. 115
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No. 116
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No. 121
No. 128
1)
2)
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.
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5.
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No. 129
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- (110,220,380,440V )
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- /
-
No. 131
, .
No. 132
No. 134
- ()
→
-
-
6.
-
- “”
….
…
No. 144
(Lay Out)
1 2 3 4 5 6 7 8 9
No. 145
- () : ,
.
- 5S : 5S , , ,
,
1.
()
- 5S
.
No. 147
- 5S My-Area Map Map
- Map (My-Area) Patrol Map
- , Check Sheet
Patrol Map
4.
- Patrol : 5~10 Patrol .
- Patrol : OP( ) ,
1, 1 .
- Patrol : 1 , / .
- : 15 5~10 .
- : / , Patrol O/P .
- × , “ “ Check
- “”
×
No. 149
3)
- / Check Sheet ,
/ .
/
,
/ Map ,Check Sheet
List
1.
2.
No. 152
‘ ‘’ ‘’ , . ‘ · · (3S)’ 3S ,, . ,, (,,) ,.
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3S
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3S
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, 2 3S
, 3 3S
.
3
3S , , .
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1STEP
3STEP
3S
, , · .
5S
5S
No. 156
3S
,
No. 157
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No. 158
No. 159
( )
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No. 160
5
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1. A 1 1 2 3 5 1 3 4 5 8 6 1 3 4 5 1 3 4 5 1 2 4 5 1 2 4 5 8 6
1 3 4 5 1 3 4 5
2. A 2
No. 161
3S(..) . . . , . , . . . . . . . . . . , . , .
2. ()
No. 162
5S . 3S(, , ) 5S ( : ) 5S .
5S
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5S , . 5S “ ”
No. 164
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No. 165
1 5S 5S 5S
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5S , , 5S , , , .
5S 2~4/ 5S ,5S ,.. .
2
5S , 5S .
5S
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8 5S
5S , , .
5S ()
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11S(5 5S) , OJT 5S .
5SOJT 10
, 5S 5S , , , .
No. 166
1. .
2. (. . ) .
3. .
4 .
6. 5S .
7. 5S .
8. , .
9. , .
10. .
11. 3 3 5S .
12. 5S .
13. , .
14. Best 15, Better 30, 1 ().
15. 5S .
No. 167
No
1 5S 5S , 2~4 5S
2~4 2 5S 5S .
3 5S 5S , . 5S,
4 5S ‘5S ’
5 5S . .
6 5S
5S , 5S 5S
7 5S 5S . 1~2 5S
8 5S 5S 2~4 5S
9 5S 5S 1~2 5S
10 5S 5S 5S 5S 2~4
11 5S
2~4 5S 5S
13 5S 5S . 5S
12 5S
5S 1
14 5S
15
2~4/
(TOOL) . (TOOL) 5S 5S .
No. 168
(1) , (2) (3) (4)
,, ,
, , , , ,
16
17
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.,
.
2) 5S
,
5S / 5S / 5S /
5S 5S
No. 170
P Q C D S . (Products), . (Quality), .(Cost), (Delivery), .(Safety) ’ . 5S .
5S
. ‘ ’ . ‘ ’. . ‘ ’ . ‘, , 3S ’. . ‘ ’ .
5S
.
.
No. 171
, -- 5S .
-- .
-- .
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3S -- .
TOP -- .
5S --5S .
1
2
3
4
5
6
7
8
No. 172
()
1 , 20 ! 2 5S ? 3 ! 4 ! 5 , ! 6 () ! 7 5S ! 8 , , . 9 ! 10 5S !
No. 173
1. ?( ?) - 2. . -- 3. . -- 4. !( !) -- 5. ! -- 6. … ! -- 7. ! -- 8. , …. -- 9. ! -- 10. ! --
5S 10
No. 174
5S
.
.
5S !
No. 175
sheet sheet
Team Team
/
1 2 3 4 5
, ,
,
, ,
, ,
, 3
, 3
6
No. 177
1 2 3 4 5
, , ,
,
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,
No. 178
,
5 4 3 2 1
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No. 179
1 2 3
32 34 34 83.3 34 30 33 80.8 34 34 33 84.2
36 36 36 90.0 35 34 36 87.5 36 36 33 87.5
35 31 34 83.3 32 32 34 81.7 32 29 33 78.3
36 34 33 85.8 34 33 36 85.8 30 31 33 78.3
35 35 34 86.7 32 32 33 80.8 31 30 31 76.7
35 38 34 89.2 34 34 32 83.3 32 33 32 80.8
33 33 32 81.7 32 33 31 80.0 31 29 33 77.5
33 35 34 85.0 32 32 33 80.8 33 30 31 78.3
33 34 35 85.0 33 32 35 83.3 28 30 31 74.2
35 32 33 83.3 35 33 34 85.0 30 30 30 75.0
85.8 85.5 84.8 85.3 83.3 81.3 84.3 82.9 79.3 78.0 80.0 79.1
3) 5S Sheet
No. 180
5S
2. Hi–five
No. 183
→
-
1.
No. 186
[ , ! ]
Rule
Standard
Job
No
Yes
“DO IT RIGHT THE FIRST TIME” (STEP)!
No. 187
10 :
()
()
Scrap Claim
( 15 ~ 20% )
No. 188
1 2 3 4 5 6 7 8 9
13% 20
.
2.
3.
4.
5.
No. 190
. ←
?
( )
No. 191
.
2. .
5S
3.
5S .
.
5. ·
5S .
- SDI ()
5S.
7. 5S
8. , ,
,
.
9. Cost Down .
.
10.
.
5S
, ,
· - , .
- ,
- (120M → : ’97)
( 92 84% 99 38% )
-
()
- EMS( )
-
No. 195
Ambient
()
Gas /
Chemical
(,)
Process
()
Equipment
()
Man
()
5~10% 5~10% 20~30% 20~30% 30~40%
* .
No. 197
1.
()
,
3.,
- , ,
4.
()
- TOOL()
6.
Sand Paper() & ,
Cleaning -Class1000
-
:
08:30 ( 37) CP
2
: 2003 12 31
:
: 257
No. 200
.
-
- HDPE
,
No. 201
1.
4m
.
( )
[ ]
()
[ ]
( )
- Conveyor
- .
( , LOB↑)
Point
- 3
No. 206
.
.
Five Target
Q 5 P 3 C F-Cost 1/5 D Lead Time 1/3 E Clean
5STPM Data Process
Five Action
(41%) ,
, ,
Slogan [ 3 2 ]
Profit
Neck CAPA-UP
Loss ( Model → )
(5) Co-Work
Hi-Five Level-up ( → )
º Infra º () º Theme Data º
2004 [ ]
º - / º - , Start
2005 [ ]
º Synergy - º Theme - , ( )
2006 [ ]
No. 210
BIG SYNERGY
P() Q() C() L/T T ()
20%
20%
20%
04
05
06
1.
2.
No. 212
1
1. 5~6 / 3~4
2.
3. , ,
- ( 1) : 1 3 - ( or ) - : - 4. (Idea )
, , , 7
5. (10/)
No. 214
( )
( )
No. 215
5S LIST
NO
: 1 , 2 , 3, 4 , 5 , 6
No. 216
& 7 .
&
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
List
()
No. 220
NO
: , , , S/Parts, /,
() List
No. 221
/ / /
(CODE) [B] [P] [Q] [S] [K]
SIGN
SIGN
( )STEP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1
2
3
4
5
6
7
8
9
10
5S
5S 1
3. 5S
- (70) (80 ~)
` - () () (• )
- : Needs Wants ( • •)
- ( : + )
- ~
1.
> < Market-In
Push Pull
()
()
,
, , , ,
• , ,
• Paradigm ( )
( Charles Robert Darwin “ ”…)
”
, ,
Loss • •
Quality Cost Delivery
.
.
.
.
.
.
“ x N = ”
5S
-
-
-
( : )
: .
( .)
(5S )
5S (1)
( 5S ) (Simplification) (Speed Up) (Stockless) (Synchronizing) (Safety)
1. : // ( , , , , ) Seiri 2. : 3 - 5S ( , , ) Seiton 3. : Seisoh 4. : 5S FOOL - PROOF Seiketsu 5. : 5S Sitsuke ( )
5S (2)
Wow!...
5S (2)
( ) ( ) ( )
-, - ()
CAP-Do Cycle
5S
.
. , , 5S .
. , .
. .
. , 5S , .
No. 21
5S
No. 22
- 5S - 5S (, ) - 5S
- 5S , , - LAYOUT , , 5S
: - , - - LIST-UP - (,)
- - ,
3. 5S
1 :
2 :
No. 23
: , - , - - - ,
- - , - (LAYOUT)
: -
- (,)
- (LAYOUT)
No. 24
: -
- (, )
- ,
- (:1, :)
- 5S
- , VTR
-
No. 25
1)
.
/
5S
No. 26
3) - 5S - 5S - 5S - 5S () - 5S - 5S , , - - 5S - 5S - 5S
No. 27
4)
- : . - , . - . - . 5S . 5S , . 5S . 5S . 5S . 5S
- . . . . . , . - . () 5S .
No. 28
LAY-OUT
, , , (),
,
, ,
,
5S ,,
“ ”
No. 29
() -- , ,
() -- , , ,
() -- / , , ,
() -- .
=
=> (X) . . . .
5S Tip
5S 5S 5S 5S 5S
,,,
, ,
() () ,
3S [ ,,3S ]
4S , ,
No. 31
1 5S
2 5S
3 , 5S
4
5S“ ”
6 5S
7 5S
8 5S
9 5S
10 5S
No. 32
No. 34
( )
.
.
,
.
.
.
() .
No. 35
• . - Make up : My Area Keep Ever Clean Up • : (,,) • BM : Model – –
( ) Bottom up
Concept
5S
,
5S
“ , . .” ( )
. .
5S ? ? .
. ( ?)
No. 37
2.
3. 3 5S
No. 38
1.
No. 39
, .
, .
.
.
.
.
.
.
“ ”
( ) PCB .
( )
.
()
.
.
?
No. 41
2) • . ( • , )
3) . (, , )
4) , . ( )
5) , .
6) . ( )
•
•
( ) J I T
= + +
(Visual control )
: P D C A + : S D C A
2.
No. 45
No. 46
3
VM , !
. ( )
No. 49
5S , . ( , + )
5S
.
3. 35S
3 5S
No. 51
• 5S (, ) ,
3 .
• 3 (), (), ()
.
3()
3
No. 52
5S , , ,
, , , .
1.
, ·
. .
- .
- 1, 1 Location .
- .
- (0 : ) .
()
No. 54
, ,
. .
- Material Handling .
-
()
No. 55
‘ …’ ,
. .
- .
· :
· :
4.
= + ‘’
()
? .
No. 59
‘’ !
“ ”
-
; .
6 9 2
.
A 1 .()
…..
A .
A B .
(1)
A .
, ;
; .
; .
, ; .
; .
[] [] [] .
No. 62
...
(,)
2. 7
,
,
()
One Man One M/C
Unbalance Tact-Time
No. 65
()
,
() .
2
No. 66
Layout(,)
, , ,
,
,
.
3
No. 67
()
? ? .
.
VA,VE
BURR
4
No. 68
User Spec
,,
Miss ,
Claim
Claim
.
.
Stop
() 5
No. 69
,
, ,
.
,
.
No. 70
No. 71
, ,
,
,
,
, 7
No. 72
.
[ ] []
[ ] [/ ]
No. 73
() () .
“ ” .
1 1 (Bottle Neck)
(Line , Unbalance No Work, Full Work )
,
, ,
Space ( , )
"" .
()
[ ] [ ] [ Line Unbalance ]
[ Know-How ] [ ] [ ] [ ]
Loss 1
Loss 2
Loss 3
LOSS
:
1
No. 76
( : , )
No. 77
.
,
.
1)
2)
(THEME)
.
4.
No. 79
I E I E
•
•
()
•
• ( )
•
.
, Line Stop
(BATCH) LINE ()
1.
2.
3.
4.
5.
5S
5S
5S /,
5S
- 5S : 5S Program
2.
Month D D+1 D+2
Week 1 2 3 4 1 2 3 4 1 2 3 4
4.
3.
5.
5S process (/OP )
My-Area (/ )
List-up (/)
/
2S
2S ( )
3. Master Plan
No. 85
Area
5 5S
/ Area 5S
No. 86
-
5S
“ ”
- C, A, P, D , ()
(Check)
5.
STEP
- TPM
- -
IN/OUT
-
/ LIST
- :
- : ,
, ,
- :
- : , ,
, , ,
1.
2.
3.
No. 89
/, , , () , /
1)
2)
/
1 1 /
1 1
1 1 (S/Parts, )
1 2
/
()
3. List up
()
/ /
3) List up
- / Map (My Area)
List
=> List ,
List / TPM ()
- ()
[ List ] [ List ]
No. 91
?
-
=>
5S
- 5S
- , []
,
No. 92
- : (, , ) - : ,
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No. 180
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No. 183
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No. 186
[ , ! ]
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“DO IT RIGHT THE FIRST TIME” (STEP)!
No. 187
10 :
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No. 188
1 2 3 4 5 6 7 8 9
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No. 190
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No. 197
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No. 210
BIG SYNERGY
P() Q() C() L/T T ()
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No. 212
1
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No. 214
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No. 216
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No. 220
NO
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No. 221
/ / /
(CODE) [B] [P] [Q] [S] [K]
SIGN
SIGN
( )STEP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1
2
3
4
5
6
7
8
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10