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WA Series Wafer Baking Plants

R&D EngineersAn ISO 9001:2008 Company

ZAW SeriesCone Baking Machine

RS-SeriesCup/Cone Making Machine

SW Series Wafer Baking Plants

Baking Machines for Cream Wafer Biscuits, Ice Cream Cones & Speciality Wafers

Contents

1.3

1.4

2.1

2.2

ZE Series Ice Cream Cone Machine

ZA-1 Lab Model for Ice Cream Cone

2.0 Rolled Sugar Cone Machines

RS - Cone Making Machine

RS - Cup Making Machine

10

11

13

2.3

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

3.9

4.1

4.2

RS -TT Series

Wafer Design Selection Guide

Wafer Biscuit Plant Layouts

Wafer Biscuit Baking Plant - WA Series

Wafer Biscuit Plant - Baking SW Series

Wafer Biscuit Plant - WT Series

Wafer Sheet Coolers - SC Series

Creaming Machine Series - CR Series

Wafer Book Cooler - BC Series

Wafer Cutting Machine - WC Series

4.0 Supporting Equipment

Batter Mixers / Mix Plant

Replacement Moulds & Dies offered for all Parts

15

16

19

18

21

23

26

28

30

33

35

37

39

5.1

5.2

5.3

5.4

Waffle Cone Maker

Belgian Waffle Maker

R&D Certifications

R&D World Wide

40

41

42

43

5.0 Others

1.1

1.2

1.0 Ice Cream Cone Baking Machine (Moulded)

Cone Selection Guide

ZAW Series Ice Cream Cone Baking Machine

05

07

3.0 Wafer Biscuit Baking Plants

Established in 1991, R&D Engineers is India's foremost manufacturer and exporter of baking machines for Wafer Biscuits, Ice Cream Cones and Rolled Sugar Cones. We are located in Hyderabad India.

Our clientele are market leaders from food, ice cream, bakery, chocolates, and confectionery to hotel and restaurant industry.

R&D Engineers team guarantee a high quality of production. The professional team works with the aim of customer satisfaction by implementing new technical developments, giving optimum solutions, which increase the competitiveness of manufacturers and allow them to make attractive and quality products at a reasonable price.

About us

– Our Factory

03

Facilities

High Quality precision machining is possible on our CNC Machines

We use the latest application of CAD / CAM Solution for meeting customer demands

Dedicated Staff to answer all your queries

04

Ice Cream Cone Design Selection Guide

These designs are intended to illustrate the various die possibilities.This is a short representation of the vast selection possible.

II. Premium Cone Designs

Z-25R10 ** Z-5212 * Z-8200 *

Za-6073 Z-3303 ** Z-30a70 *

III. Special Cone Designs

Z-93d32 *

Z-5227*

Only possible with ‘ZE’ series plant

Only possible with ‘ZAW’ series plant*

**

Ze-29G73 Za-4515 Za-56d20 Z-49S10_v3

Z-5225a Za-36b00a Za-7230a Z-5200e

I. MOULDED CONES - Standard Cone Designs

05

Ice Cream Cone Baking Machines

‘ZAW ’ Series Automatic The ‘ZAW’ Series are efficient ovens for the large scale production of all kinds of ice cream cones, moulded sugar cones, cups and hollow wafers. According to the output required these machines are supplied with 12,18,24 30, 36 baking moulds or higher. These ovens can be heated by Liquid Petroleum Gas(LP Gas) or Electricity. An automatic stacking device can be supplied as an extra. The machine is driven by motor with a variable speed attachment.

The baking moulds are mounted on carriages fitted on to an endless chain. These moulds pass under an automatic batter depositor at a selected speed between 90sec. to 3 minutes. The batter pump is synchronized with the movement of the moulds to ensure accurate injection of the batter into the center of the mould. On emerging from the oven an automatic stripping device removes the waste batter. These moulds automatically open and the baked cones are ejected onto the stacking conveyor and are subsequently packed.

The baking moulds are manufactured from special quality cast alloy to ensure dimensional stability, homogenous and dense surface, to enable thermal stability and heat accumulation and excellent thermal conductivity. The diameter of cones decides the number of cavities in the moulds. The mould carriages is so designed to give a quick changeover from one set of moulds to another for the production of a different size of cone.

The efficient insulation of the baking chamber gives a minimum loss of heat and efficient utilization of energy.

One skilled and two unskilled workers are required to complete all operations

The total operational area required is about 1000 to 15000 Sq.ft.(100-150 sq.meter)

Workers required

Operational Area required

07

Batter Depositer

The depositing head of the Batter depositor moves at the same speed as the baking moulds and so deposits the liquid batter centrally in the mould cavity.

Gas Burners

Our efficiently designed burners ensure uniform heat for even baking characteristics. It also ensures an optimal gas consumption.

Stripping Device

The cam-operated stripping knife, removes the small lumps of the batter that form on the outside of the moulds at the steam slots during the process.

Cone Ejector

The ejector mandrel, synchronized with the speed of the passing moulds, move into loosen the cones from the open baking mould. The cones then drop into the chutesfeeding onto the conveyor of the stacking device.

Advantages!

European Blower Advance DoorInsulation & Access

European Gas Train

Salient Features of “ZAW” Ice Cream Cone Baking Machine

08

Modifications reserved

* The capacities indicated above are maximum values. The exact capacity depends on baking time, recipe and cone size

*** If Sugar is used in the batter recipe, the production capacity would reduce.** Small plant may have longer baking cycle

3.6 4.8 6.0 7.2

Approx.Hourly output at cone diameter of Cones Cones Cones Cones

Up to 36mm (9 cones/mould) 3240 6500 8600 10800







Electrical load in KW* (for LP Gas heated plant)

Electrical load in KW*

Consumption in KW*

3.2

45

35

65

46

87

62 77

108

4.03.2 3.2

1.1

1.7

1.1 1.1 1.1

1.7 1.7 1.7

Net Weight Kg

IF GAS HEATING*

IF ELECTRIC HEATING*

3000 4000 5000 6000

Weight including seaworthy packing 4250 5250 6500 7500

Shipping space approx. In Cubic feet/m³ 11 18 25 36

LP Gas consumption Kg. Per hour approx 4-8 8-12 12-15 15-18

Type ‘ZAW’12** ‘ZAW’18 ‘ZAW’24 ‘ZAW’30 ‘ZAW’36

This data given underneath describes for baking machines on LP Gas heating (Baking cycle 1.5 minutes)

Technical Data

Length in Metres

Dimensions (without automatic staking device)

WEIGHT & SHIPPING DETAILS

Height in Metres

Width in Metres

Cones

16000

14400

12900

11500

10100

8600

7200

18-21

4.0

130

92

1.7

1.1

8.4

7000

8500

47


09


‘ZE’ Series Semi-AutomaticThe “ZE” series of semi-automatic machines are used for baking ice cream cones, sugar cone and cups. These machines are easy to use and robust. The heating is by electrical heaters designed to optimize energy use and thermal distribution; still flexible for high production on nonstop basis for 24 hours. The upper section of the machine holds the male portion of the moulds. The lower section holds the female portion of the moulds. The two side pillars are used as guides for vertical opening and closing of the baking moulds. Depending on the diameter of the product, the moulds sections consists of four to six rows of dies.

Batter preparation: A mixture of wheat flour, maize starch, vegetable fat, preservative colors etc., is churned into a paste in a suitable batter mixer. The batter is infused by means of a very exact, adjustable batter depositing device on the preheated moulds.

The mould is opened and closed by levers. The moulds are provided with a special closing device. Heating is by electricity. Cones are automatically ejected into a container at the end of the baking cycle when the lower mould is opened. These baking machines can be operated by an semi-skilled worker performing a few simple actions.

Procedure & Machine Operation

Technical Data

Dimensions in mmDiameter

of cone (mm)Output

per hour

20

24

27

31

32

33

38

42

46

56

60

4,300

3,800

3,400

3,000

2,900

2,900

2,500

1,900

1,400

1,200

800

Length

Width

Height

Width (approx. In Kg.)

Net Weight

Packed for shipping

Electrical Connected

Load (approx. In KW)

Hourly Power

1,200

1,300

1,700

450

530

9-12

Consumption with electric heating (approx. In KW)

7-10

Special Edition: ZE 50 (plus)

10

Technical Data

1030

1200

4.0*

150

250

1.0

* May Vary with Cone Design

3

ZA-1

800

Dimensions in MM

Length

Width

Electrical Load Kw

Height

Weight in Kgs

Net

Gross

Shipping Volume m


Za1 Lab Model Cone Baking Machine

The ZA1 Series is an efficient test baking tong for laboratory scale production of all kinds of ice cream cones, cups and hollow wafers. They are characterized by the highest standards in precision, operating ease and utmost durability. They are easy to use and robust.

These Machines are supplied only with electrical heating. They are mainly used as a laboratory equipment, for the purpose of product development. The temperatures for the upper and lower plates can be adjusted by means of a thermostat.

11

RS-SeriesWith Rolled Cone attachment

Rolled Sugar Cone Machine

We supply automatic machines for a best quality and precise rolled Sugar Cones. The ‘RS-Series’ of machines are designed with latest technical standards for economical results. These machines are clearly laid out and easily accessible. The bearings and lubricants used are of long life and the links between the baking plate are also maintenance free.

The prepared batter mix is put into a holding tank. A measured volume of batter mix is pumped through dosing pipes, which deposit it onto each of the baking plates, these plates move continuously through the oven. The lower baking plates have a grid-patterned surface that imprints its pattern on the outside of the cones. The hinged top baking plates have a limiting ring for giving a thick ring on the top of the cone.

As the top plates close down onto the bottom ones, the limiting ring enters the groove to form a barrier as the batter mix spreads over the plate - this boundary forms the top rim of the cones The lower plates are heated from underneath by a gas burner. As the baking plates return on the underside, a lower gas strip burner heats the other baking plate.

Procedure

13

As the baking approaches the take-off point, the top plates are lifted up. A knife edge lifts the baked wafer sheets off the bottom plates, then they are swept around the transfer table by spring-loaded remover heads to the cone-rolling unit.

Batter DosingWafer thickness is determined by the distance between the closed baking plates, and is fixed during machine manufacturing. Batter dosing determines the final wafer size and shape. The deposit is the wafer length. normally directed into the center of the baking plate, but then has to be adjusted for the wafer length.

Rolling DeviceThe wafer is taken off the lower plate and handed over to the horizontally formatted rolling device. The rolling which results from this principle is the requirement for a wafer with a distinct squared pattern and an even thickness of the wafer which allows a slow and careful turning of the rolling core.

Cup Making DeviceWe developed new cup presses. Mechanically guided pressing tools lead to precise product results. The tools can also be changed very easily which shortens the changeover time noticeably. Different products can be produced on one single cup press.

Control PanelControl Panel allows an easy observation and the open access of all important areas of the machine.

* The capacities indicated above are maximum values. The exact capacity depends on baking time, recipe and cone size

Technical DataTypes of Oven Size of Plate

(apprx)<mm’mm>

Type of heating(all types of gas;Propane,Butane,

Natural gas)

Number of tongs/multiple usage

Gas consumption

per hour (apprx)

Electrical load in

KW

Productioncapacity <pcs/h>

Possible Products

RS 36

RS 48

RS 60

250*250 all types of gas

all types of gas

all types of gas

250*250

250*250

36

48

60

7-10

10-14

15-18

5

1920-1950

2400-2500

5

5

Rolled Sugar Cones,Waffle Cones, Waffle Bowls, Waffel Sheets

90 Sec Cycle Time*

1440-1450

14


Sugar Cup Wafer Roll 'Punched' Wafers

RS-SeriesWith Rolled Cup attachment

15


RS - TT Series Machine

TT Series - Baking OvensIt is equipped with 9 - 12 - 15 - 18 baking stations

We supply semi automatic machines for a best quality Rolled Sugar Cones. The ‘TT-Series’ of machines are designed with latest technical standards for economical results. These machines are clearly laid out and easily accessible. The bearings and lubricants used are of long life and the links between the baking plate are also maintenance free.

The plates are made of special alloy. The selection of alloy and casting procedure ensures dimensional stability, a homogenous and dense surface, thermal stability, good heat accumulation characteristics and excellent thermal conductivity. Special finishing is done to ensure trouble free release of wafer sheets.

Baking Plates

"TT Series" Waffle Baking Machine - Semi Automatic

for producing Rolled Cones, Cups or Rolls

16

Punching Device(Semi-Automatic)

This device is pneumatically operated; feeding of sheet is manually done. The punched items discharge onto a tray below. It can be used for punching different shapes on “malleable” wafer sheets.It is customized to suit various requirements for clients.

Technical Data

Types of Oven Size of Plate(apprx)

<mm’mm>

Type of heating(Electric)

Number of tongs/

multiple usage

Electrical load in

KW

Productioncapacity <pcs/h>

TT- 9 230 x 230 Elec

Elec

Elec

Elec

9 14.0 270

360

450

540

19.0

23.0

28.0

12

15

18

230 x 230

230 x 230

230 x 230

TT-12

TT-15

TT-18

120 sec Cycle Time*

Tube Rolling Device (Semi-Automatic)

Semi-Automatic Wafer Tube Rolling Station for best quality rolled wafer tubes. The Rolling machines can be designed to suit various diameter and length of wafer tube rolls. The rolls can be subsequently cut in smaller fingers based on clients product / packing or marketing needs.

"Sugar Cup" Making Attachment(Automatic & Semi-Automatic)

We developed new cup presses wth mechanically guided pressing tools that give precise product results. The tools can also be changed very easily which shortens the changeover time noticeably. Different products can be produced on one single cup press.

Attachements for Waffle Sheet

17

Sp

ecia

l D

esig

ns

Round shell Design

Heart Design

Canape Design

A - Angle of ReedingB - BodyC - Depth of EngravingD - Depth of EngravingP - Pitch of reedingT - Total Thickness

Reg

ula

r D

esig

ns

Tray Design Design Requirements

02.5 X 0.4 (90 ) 02.5 X 0.4 (45 ) 04.0 X 0.6 (90 )

06.0 X 1.0 (45 ) 08.0 X 2.0 (90 ) 08.0 X 2.0 (60 )

010 X 2.5 (60 ) 0 010 X 2.0 (45 & 0 ) 012 X 3.0 (90 )

012 X 3.0 (60 ) 012 X 3.0 (45 ) 0 12 X 3.0 (45 )0& 0

A

P

T

D

BC

Wafer Design Selection Guide

19

Space for Operation and Maintenance

Suggested for Client Scope

Exhaust Fan Cancan be fixed

Exhaust Fan Cancan be fixed

Vapour exhaustGas Fan


WA Series Plant Layout

SW Series Plant Layout

1. WA 72 Oven 4. Creaming Machine2. Mix Plant 5. Book Cooler3. Sheet Cooler 6. Wafer Cutting Machine

7. Wafer Distribution Device

1. Swift Series - 36 4. Creaming Machine2. Mix Tub 5. Book Cooler3. Sheet Cooler 6. Wafer Cutting Machine

LEGEND

LEGEND


Suggest for Client Scope


750

30856.2

mm

24331.2

mm

20992m

m

1451.2

mm

2581m

m

18378m

m

16894m

m

14244.6

mm

0.0

mm

9.6

Mt

6.7

Mt

1.6

Mt

1.3

Mt

2.1Mt

2.3Mt2.3Mt

13.3

Mt

16.2

Mt

19.2

Mt

20.2

Mt

9.6

Mt

0M

t

1.5Mt

0.8Mt

Wafer Plant Layouts

20

“WA” Series Wafer Biscuit Baking Machine

‘WA’ Series

Features

Operation

Automatic Wafer Baking Plant (Plate Size 470 x 350)

The WA Series of Wafer Biscuit Baking Machine are designed for fully automatic production of wafer sheets with fine medium or deep-reeding, as well as wafer sheets with hallow forms of all types and shapes. According to the output required it may be equipped with 48, 60 and 72 baking plates. These baking machines can be heated by L.P.G. Universal triangular burners are used for baking effect in gas plant by using twin row method.

The machine features a sturdy and torsion resistant steel frame work. Heat transfers between inner and outer casings are reduced to the absolute minimum due to the advanced design of frame less tong; ensuring a substantial saving in energy lost. The tong chain evolved is extremely strong and almost maintenance free.

When the batter gets deposited, the upper and lower baking plates are pressed together and locked. The high closing pressure is absorbed by large size closing rollers located above and below the tongs. Locking is effected by means of lock, and bearing clearance which has no effect on the closing mechanism or on the thickness of the wafer sheet. Batter depositing system ensures uniform sheet weights and waste free and optimum batter usage.

21

Heating

Insulation

Control Panel

High Efficiency triangular burners can be adjusted for an extremely even application of heat over the entire surface of the baking plates.

Fully opening hinged doors along the entire length on both the sides of the baking machine permit total access to the interior for ease of cleaning and maintenance.

Control cabinet containing all units for the Automatic Baking Machine and incorporating the following functions:

Safety switches with overload and over voltage relays, fault-current circuit breaker.

Optionally temperature measurement by sensor with automatic burner control can be provided with HMI Controls.

n

n

* Based on 120 Sec baking cycle.* The capacities indicated above are suggested values. The exact capacity depends on baking time, recipe and wafer thickness.

Technical Data :

Type

Output of wafer sheets/hour

Gas HeatingL.P.Gas consumption Kgs/hr(apprx.)Electric Load in Kw

30-359 Kw

38-429 Kw

44-489 Kw

Weight in Kgs (apprx.)

Shipping space in cubic meters (apprx.)

Cream filler Wafers/hour

WA 48 WA 60 WA 72

1440 1800 2160

200-225 250-275 300-225

Dimensions in MetresLengthWidthHeight

101.42.5

121.42.5

141.42.5

9000

32 40 46

11250 13250

Traingle BurnerBatter Depositing Gas Train

22

“SW” Series Wafer Biscuit Baking Machine

‘SW’ Series Automatic Wafer Baking Machines

The automatic wafer baking machine SW series suitable for the production of quality flat wafers. These machines can be equipped with 18, 24 30, 36 or 42 baking plates (tongs) according to the required output. The machine is built with a steel frame of rigid construction. An endless chain conveys the baking plates on their carriers through the baking chamber driven by a chain drive infinitely variable in speed through its range.

The standard size of the baking plates is 290mm x 460mm. Also, special size of baking plates can be supplied on request. These baking plates can easily be exchanged to produce wafers of different designs. The oven can be heated by L.P. Gas or if preferred by Electricity.

23

Hardened & Ground Tracks

Easy Accesibility Traingle BurnerGas Train

Heating

By Gas :

By Electricity:

Baking Plates

(either by liquified petroleum gas or electricity)

The gas heating system has automatic ignition with safety devices. In the case of gas, air or power failure a automatic cutout device on the heating system will operate. The oven is equipped with special burners. Precise controls for the mixture of gas and air gives high efficiency combustion. On gas heated machines the exterior of baking plates have pyramidal shapes cast-on to give increased surface area and thus better heat exchange.

On electrically heated baking plates, the current is conveyed via copper conductors and by spring loaded contacts to the individual baking plates. The heating elements are fixed into the baking plates and insulated.

The plates are made of special alloy. The selection of alloy and casting procedure ensures dimensional stability, a homogenous and dense surface, thermal stability, good heat accumulation characteristics and excellent thermal conductivity. Special finishing is done to ensure trouble free release of wafer sheets. The wafer thickness is quickly and easily adjusted.

The control panel can be mounted at the discharge end of the oven or at a distance of up to one meter for ease of operation. This provides control for the drive, batter pump, blowers and ignition.The drive is by an electric motor through a gear box and chain drive protected by an overload safety clutch. Baking time is adjustable between 1.5 and 3 minutes by means of potentiometer on the control panel.

Air blowing facility for simple removal of the wafer sheet from the baking plates.

High Efficiency triangular burners can be adjusted for an extremely even application of heat over the entire surface of the baking plates.

Drive and Controls

Sheet take-off

Heating

Wafer Biscuit Baking Machine

24

Wafer Biscuit Baking Machine

Technical Details

Consumption in Kw(approx)

Length

Width

Height

Net Weight in Kg(approx)

WEIGHT & SHIPPING DETAILS

DIMENSIONS IN MM

IF ELECTRIC HEATING*

IF GAS HEATING*

Including export packing Kg (approx)

Shipping space in Cubic Meters (approx)

Output of wafer Sheets/Hr*

L.P.Gas consumption Kgs/hr

Electrical load in Kw

Load in Kw

Cream filled Wafer Biscuits in Kg/Hr*(apx.)

No.of Baking Plates (tongs)

TYPE SW18 SW24 SW30 SW36

18 24 30 36

* Based on 100 Sec baking cycle.* The capacities indicated above are suggested values. The exact capacity depends on baking time, recipe and wafers.** Shorter oven required longer baking cycles.

640

72-75

10-12

3.5 3.5 3.5 3.5 5.0

70

56

5,750

1500

2000

5,500

6,750

25 30 36 42 49

7,000

8,500

8,500

10,000

10,000

12,500

12,000

14,600

2000 2000 2000 2000

1500 1500 1500 1500

7,250 8,750 10,250 11,700

75 94 100 115

94 118 141 165

14-16 18-20 20-23 25-28

96-100 120-125 145-150 175-180

860 1080 1300 1500

42

SW42

BAKING OF WAFER SHEETS

Gas burners

Gas burnersOven Chamber

Plates opening todischarge bakedwafer sheet

wafer plates

Plates fully opento receive batter

Carries forwafer plates

Exhaust flue

Diagram (not to scale) showing principles of construction of a 24 plate gas-fired wafer oven

Plates closingon batter

Note:The SW-18/24 has mechanical pump and SW - 30/36/42 has an motorized pumping.

25

“WT” Manual Cream Wafer Plant

WT Series Cream wafer plants are used for the manual operated production of cream wafer biscuits, for trial production or lab purpose.

They are characterized by simple mechanism sturdy and flexible These machines are low cost and economical in operation. Depending on the out put required, they can be supplied with 6,9 or 12 Wafer

‘WT’ Manual Creaming Wafer Plants

Baking Plates

Batter Preparation

The plates are made of special alloy. The selection of alloy and the casting procedure ensures dimensional stability, a homogeneous and dense surface, thermal stability, good heat accumulation characteristics and excellent thermal conductivity. Special finishing is done to ensure trouble free release of wafer sheets.

The wafer thickness is quickly and easily adjusted by

applying spacing shims.

Wheat flour, maize starch, vegetable fat, preservatives, colors etc is churned into a paste in the batter mixer.

WT-1 Lab Model

26

baking tongs.

“WT-6” Manual Cream Wafer Plant

Technical Details :

Out put of wafer sheets/hr

Plate Size in mm

Electric Heating :

Connected load in KW

Current Consumption in KW/Hr

Cream filled wafers/Hour**(Kgs app)

Dimensions (approx.in mm)

6 stations are pkd. As 3 stations X 2 cases

Weight incl.sea worthy packing

Shipping space in M3

WT 1 WT 6

4

1 Tong X 1 3 Station X 2

30*

270x370 270x370

2.5

2.0

750 mm

440 mm

300 mm

80

150

1.0

240*

1420 x 2

440 x 2

750 x 2

640

900

2.0

20-25

12

15

Length

Width

Height

Net weight

Standard Design Special(eg. Church Wafer)

Design Ball(Hollow Wafer)

Design

Machine OperationThe batter is fed to pre-heated wafer tongs by a special dosing device.Baking takes1.5-3 minutes.The baked sheets are cooled .Subsequent operations are creaming, sandwiching & cutting.The wafers are then packed.

Workmen required : Four semiskilled workers required to complete the production.

Operational area required : The total operational area required is about 750 Sq.Ft.Capacity & output details : Production from 100 to 125 kgs* can be made in 8 hrs

with (6 WT)

27

Wafer Sheet Cooler - SC series

Sheet Coolers are used to cool the baked wafer sheets in ambient air.The baked wafer sheets enter the Arch Sheet Cooler. Where uniform cooling & stress relieving takes place. They are then fed to the creaming machine for further process.

Wafer Sheets up to a size of 470 x 350 mm can be handled by these type of arch coolers and can be custom designed as per client’s requirement. The wafer sheet cooler is designed in the form of an arch so that operator can supervise several machines and move from one to other with out hindrance.

The wafer sheets are fed into pairs of metallic wire brackets which are positioned to each other. The wire brackets are fastened to a pair of endless roller chains forming an endless chain

Model SC-6

of holders. Sensing device notes when a sheet has been placed in a bracket and signals the motor to advance the chain one step so that an empty bracket awaits the next wafer sheet.

The carrier brackets, guide plates, and all other components of the unit coming into contact with the product are fabricated from stainless steel. Wear-resistant plastic rails are used to guide the carrier chain. The cooler is fabricated from modular components thus allowing the length, width and carrying capacity to be varied easily and as required.

Technical Details

Size of the wafer sheet in mm

SC - 6 470 x 350

Dimensions

Length

Width

Height

4000 mm

1100 mm

2800 mm

Passage Height

Stainless Steel/(Modular)

Net Weight

Gross Weight

Shipping Volume

Connected Load (Kw)

Frame Construction

700 Kgs

900 Kgs

12 CBM

1700 mm

0.5

28

Wafer Sheet Cooler - SC series

Model SC-2 (With TO 3)

Capacity/minute

Effective number of bows

0.5 Kw

415 V, Pe + 10%

50 Hz, + 2%

Dimensions:

2700 mm

Width (changes with the sheet sizes)

Height up to the upper edge of the Wafer Sheet

Net Weight

1900 mm

820 - 1020 mm

Time for cooling and stress relieving 2 ½ minutes (min)

35 - 40 (approx.) for the wafer sheets

Different Sizes of wafer sheet in mm

Technical Details

SC3 - 350 x 470SC2 - 290 x 460

Connected load

Voltage

Frequency

Length

5.5 CBM

210 Kg

Directly depending on the capacity of the Automatic baking Machine

Shipping Volume

29

Wafer Creaming Machine - CR Series

Creaming Machine CR - 6

Cream Spreading machines spread an exact amount of fat cream onto the wafer sheets and automatically stack the requested number of spread sheets together with the uncreamed top sheet into a wafer block. A thermostat allows to heat the cream spreading roller as well as the counter-roller up to an exact temperature. The speed of the two rollers and of the spreading belt can be steplessly adjusted independently of each other.

The desired thickness of the individual cream layers is obtained by regulating the speed and the distance between the rollers. It prevents the cream from being spread in front of the wafer(cream wedge), which allows efficient spreading of cream. A paddle in the cream hopper provides for uniform distribution of the cream on the spreading roller. Flexible sealing lips in the cream hopper prevent leakage of liquid creams when the machines is out of operation. The uncreamed top sheet passes the spreading roller without contact due to cam-controlled lowering of the spreading table. After spreading wafer blocks are formed out of two to seven wafer sheets with the spiral stacker. There the wafer sheets get maximum support and are stacked. Even delicate wafer sheets with heavy creams can be processed. Exact block formation guarantees a minimum of cutting residue in the following cutting process. The requested number of cream layers is set by a selector switch and electronically controlled by light barriers.

30


This machine spreads cream automatically on wafer sheets and subsequently forms them into wafer blocks.

The CR 5 is a high-efficiency machine. 300 books can be spread and put together to make wafer blocks of up to five sheets in one hour. The desired quantity of the cream layers can be adjusted by means of a counting device. A stacking device puts the spread sheets together to make a wafer block.

The machine has a spreading unit which operates using a contact system (3). The spreading rollers are heated by electricity and the heating is accurately adjustable. The number of revolutions made by the spreading rollers as well as the speed of conveyor belt are infinitely variable an independent of each other.

31



Cream Spreading Machines type CR4 can apply a wide range of creams to all kinds of wafer sheets up to a width of 480 mm. Normally these machines operate on the contact system but can also be supplied with an additional film system. The spreading head contains a device for creaming by the grooved spreading roller and a counter roller spreading roller are heated and controlled. These two rollers are driven by an infinitely variable speed motor in opposite directions. To obtain the desired quantity of cream, Spreading Machines type

CR4 are of modular aluminum section construction with the spreading rollers of stainless steel. A stainless steel agitator in the hopper ensures even distribution of the cream to the spreading roller. Flexible seals prevent leakage of even the most when the machine is stopped. The hopper can be easily removed for quick cleaning. liquid creams A calibrating roller, driven by a geared motor, applies slight pressured to the wafer books to give a consistent thickness. This roller also ensures good adhesion between the cream layers and the wafer sheets.

Technical Data

1.5

2135x615X1370

450

550

4.25

Wafer Sheets per minute(max)

Electrical Load (Kw)

Net weight (appr.kg)

Net export packing (kg)

Shipping space (appr.m3)

Width of spreading roller

Size of the machine (approx)Length X Width X Height

285mm

2.5

2900x650x1400

650

3.0

36-40 (Max) 36-40 (Max)

3.5 5

1950x1250x1550

2700x1250x1550

900

700700

900 1200

4.0 4.0

18 (Max)15

Size of the Wafer Sheet 290x460 350x470290x460

462mm 462mm

290x460270x370

455mm360mm

Type CR4 CR5* CR6-1* CR6-2*

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WC 5 Machine

WCM Machine

WC 4 Machine

Wafer cutting Machines with feeding deviceWafer cutting Machines without feeding device

A-1 A-2

A-3 A-4

B-1 B-2

B-3 B-4

Possible Cutting Layouts

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We manufacture a series of cutting machines, WC machine can handle different sizes of wafer sheets (270 mm x 370 mm, or larger). These are fully automatic machines for cutting flat and hollow wafers filled with cream. These machine take over the cooled-down wafer blocks coming from the cooling device or creaming machine and cut them into required number of blocks. In the cutting operation the wafer book are first pushed through one set of cutters and then at a right angle (perpendicular) through a second set of cutters. Fixed and tensioned cutting wires in removable frames are used. Changeover to other cutting sizes is facilitated by quickly and easily changing the cutting frames and pushers. These machines are designed for high-capacity plants.

A number of wafer blocks having together a height of about 70 mm are put between pressing piece and cutting frame of the first table and lightly pressed to the pressing piece as well as to the striking point. It is necessary that the block lie at the striking point if both sides of the block are to be cut evenly. If after the first cut, it shows that the two waste strips are not equally wide; this can be corrected by adjusting the striking point. During practical operations it has shown that the width of the waste strip should be about 5mm, which is absolutely necessary if the entire block is to be cut cleanly.

For chocolate enrobed products we could also offer as an option of Wafer Distributor for our wafer cutting machines.

Operation

Wafer Distributor

WC Series

*Pneumatic connection required

Machine Variables

Size of the Wafer (Possible)

Stack Height (mm)

Minimum Cutting Width (mm)

Cutting Wire (spring steel in mm)

Connected load (Kw)

Dimensions (mm)

Length

Width

Height

Net weight (appx. Kgs)

Shipping volume (CBM)

70

16

0.5

1.5

1700

1600

1200

310

4.5

70

18

0.5

1.5

2400

1700

1200

480

4.5

290x460350x470

290x460350x470

WC4* WC5*WCM

270x370

10 to 70

16

0.5

1450

1130

675

110

1

–

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Book Cooler Machine - BC Series

Technical Details

Wafer Book Sizes (mm) 290x460

Electrical Load (Kw) 10Kw

Refregiration (kcal/hr) 5000

Length

Height

Width

Net Weight Kgs.

Gross Weight Kgs.

6000

780

2050

1450

1050 1050

1450

Shipping Space in CBM 10

Machine Variables BC5 BC10

290X460470X350

18.5Kw

10000

7000

850

2050

10

Dimensions (mm)

BC 10 Machine

Cooling Unit

The cooling unit is a refrigeration system, designed for continuous duty cycle working. The system consists of air-cooled single stage hermitically sealed compressor based cooling unit. Refrigeration gas is ozone friendly (min ODP); HCFC R-22 and with forced air circulation. The compressor is mounted on vibration isolators.

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Book Cooler Machine - BC Series

BC 5 Machine

Cooling Process

Book Cooler is a machine used for cooling the cream between the books before they enter the cutting machine. The cooling capacity can be changed according to the wafer product and capacity required.

The wafer book cooler "BC-Series" machines is of a compact design are fabricated from modular sections. This unit developed by a combination of number of modules will provide required cooling time and also fits in the space available. The bracket, guide plates, and all other parts coming into contact with the product are fabricated from stainless steel.

After spreading the cream on the wafers and completing the pre-preparation of wafer book, it must be cooled in order to harden and set the cream prior to cutting. Partially set cream is required for clean cutting & in turn clean cutting is required for clean packing.

The movement of wafer books can be watched through the windows provided on the inlet and outlet of the tunnel. The wafers are passed to either a cutting device or an intermediate container. The “BC” Machine is electrically operated and is controlled by the sensors placed at the inlet of the feeding conveyor.

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The age of the batter or the time between mixing and use has also a marked and effect on the sheet quality. To ensure that the Automatic Wafer Baking Machines are being supplied with batter that is always fresh. It is important to prepare smaller batches at a time.

MP 200 is a sophisticated mixing plant in which an extra intermediate holding tank is provided along with the mixer. The selector Switch is provided for a variable mixing time. When mixing is complete the mixer shuts itself off automatically and the batter is pumped into an intermediate holding tank.

A stirring device is supplied in the holding tank also. From this holding tank the batter can be continuously pumped to the batter depositing station. Batter Pump is easily accessible, easy to clean.

Features Of MP 200

We have a series of mixing plant depending on the capacity of the batter required to be made. Primary requirement for the production of quality batter is that all ingredients must be fully mixed together so that the batter will be homogeneous.

The particularly careful mixing procedure is achieved by the strong vertical currents induced in the batter. In the mixer center, the batter is induced to flow in the downward direction; on the periphery, the batter then flows in the upward direction.

.The Batter Mixer is used for the fully automatic production of batter for feeding one or more Baking Plants. Consistent batter is required for quality products (cones/wafers).

MP -100

MP -200

Batter Mixer

Tank Capacity

Connected loadin Kw (3 phase)

Length

Width

Height

Net Weight (apprx)

MP100 MP200

100lts 150lts

4.5 6.0

1625 2000

740 1100

1690 1800

200 Kgs 250 Kgs

Technical Details

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Batter Mixer Machine

Batter Mixer Machine

Batter Mixer

Tank Capacity

Connected loadin Kw (3 phase)

Length

Width

Height

Net Weight (apprx)

Technical Details

TM3TM2TM0

95lts65lts25lts

0.75 1.2 2.2

450 780 900

450 780 600

1000 1600 1400

50Kgs 70 Kgs 90 Kgs 115 Kgs

BM-3 RS

100 lts

3.2

1170

660

1270

BM3-RS

Features of BM-3 RS

BM-3 RS is designed to produce a high sugar content batter specifically for "Rolled Sugar Cone Plants". It is a open top feed arrangement, with under the tank agitator turbine.It can effectively supply batter in smooth, lump free condition for better Sugar Cone production.

TMO(standard)

TM2(standard)

TM3(standard)

TM3 Sp(with control panel)

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Exchange Baking Plant Moulds

Exchange baking plate for Wafer Plants

Exchange baking moulds for Cone Plants

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Waffle Cone Maker

Std. Design Logo Customization

Rolled Sugar Cone Machine (RSCM)

We can justly claim to rank among the leading manufacturers of Waffle, Wafer Biscuits and Ice-Cream cone machines. We combine years of experience with the application of very latest Design and Technology to meet exacting market demand.

The initial heating of the plates takes about 15-20 minutes. Set the control to optimum settings. If the desired thickness of the wafer sheet is not indicated, the machine is delivered with standard thickness of 1.5mm

Model 101Single Plate

220v, 1.5 Kw

Capacity : 30 cones/Hr

Weight : 20 Kgs net

40

Belgian Waffle Baker (BW)

Belgian Waffle Baker

Belgian Waffle probably the hottest item in the hospitality business today.Waffle increases desserts sales by 25% to 50%.

To maximize sales of baked goods you need both a great taste in cone itself, plus good aroma to attract people to buy this freshly baked waffle. You’ll probably sell twice as much, when you have the ACTION and AROMA The aroma of freshly baked waffle attract the customer’s attention immediately.

Design 02(Heart)

Design 01(Round)

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Model BW-100Single Plate

220v, 1.5 Kw

Weight : 25 Kgs net

We can also offer customized design as per clients requirements

CE Certified

ISO 9000:2008 Certified

Certifications

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UKSpain

Belgium

Czech

Nepal

Iran

Bahrain

U.A.E

Bulgaria

Malta

Syria

Germany

Bangladesh

Sri Lanka

Ethiopia

TanzaniaMadagascar

RwandaMalawi

Zambia

Seychelles

Mozambique

Mauritius

South AfricaUganda

Ghana

Nigeria

Congo

Morocco

Mongolia

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Pap

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Ne

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Ind

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Bu

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Sin

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Senegal

R&D Family World Wide

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An ISO 9001:2008 Company

All rights reserved. No part of this brochure may be reproduced or transmitted in any form or by any means, electrical or mechanical including photocopying, recording or by any other form of information storage or retrieval system without permission in writing from the publisher. R&D Engineers adopts a policy of continues improvement and whilst every effort has been made to provide accurate and up to date information, the information contained in this brochure should be used for guidance purpose only and does not form part of any contract. The technical data and illustrations are subject to change without notice

R & D EngineersA-41, IDA Kukatpally, Phase II, Road No. 4,Via I.E. Gandhi Nagar, Hyderabad - 500037. INDIAPhone : +91-40-2340 2682, 2307 9121Fax : +91-40-2307 8668 E-mail : [email protected]

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