xd12/16iii - interempresas · 2017. 6. 23. · -d12 whirling unit(xd12ii common use) 10/22 이이:...

XD12/16III

2017 . 01 . 11

MACHINE TOOL DEVISIONDESIGN&DEVELOPMENT TEAM

이이:이이이/부부:슈슈슈슈슈슈슈슈슈/출출출출:2017-02-02 01:01

목차

2/22

1. Machine Specification

2. Option Specification

3. Test Evaluation result

4. Comparison with competitors


Machine Specification


Main Upgrade information

10,000 rpm15,000 rpm

9,000 rpm

9,000 rpm

4/22

� Horizontal gang type tool layout (Less chip trouble)

� NC : 0i-TF

� Main spindle : 15,000rpm

� Sub spindle : 10,000rpm

� Cross drill unit : ER11 9,000rpm, ER16 6,000rpm

� Back tool unit : 9,000rpm


Machine specification

MODEL XD12 XD12II XD12III XE20

APPEAR.

SIZE 2,195x1,137x1,586 mm 1,851x1,121x1,662 mm 1,950x1,130x1,680 mm 2,407x1,161x1,622 mm

WEIGHT 2,200 kg 1,900 kg 2,200 kg 2,500 kg

NC SPEC.(LCD SIZE)

FANUC 0i-TD(8.4”)

FANUC 32i-B(10.4”)

FANUC 0i-TF(8.4”)

FANUC 0i-TD(β)(8.4”)

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Tool layout

MODEL XD12 XD12II XD12III

TOOLLAYOUT

X1 50 170 74 +24 / -96

Y1 272 110 290 +18 / +180

Z1 140 150 155 +15 / +5

Z2 140 170 175 +35 / +5

X2 185 200 230 +45 / +30

12x12 5EA

ER16M

ER11 ER11 ER11

모듈라 4축

FIX

LIVE

FIX

LIVE

XD12 XD12II

6/22

107 155

Z2 STROKE +5mm

BACK TOOL 16mm MOVE

Horizontal tool array Vertical tool array Horizontal tool array

BACK TOOL SPACE21㎜ UP.

Compared to


Tooling Lay out & Spec’


TOOLLAYOUT

Horizontal Horizontal-vertical Horizontal

TOTAL 19 EA 23 EA 21 EA

TURNING 5 EA (□12x125) 5 EA (□12x125) 5 EA (□12x125)

CROSS 4 EA (ER11 3EA, ER16M 1EA) 4 EA (ER11 3EA, ER16 1EA) 4 EA (ER11 3EA, ER16 1EA)

FRONT 6 EA (ER11) 10 EA (ER11) 8 EA (ER11)

BACK 4 EA (ER11M) 4 EA (ER11M) 4 EA (ER11)

12x12 5EA

ER16M

ER11 ER11 ER11

모듈라 4축

FIX

LIVE

FIX

LIVE

7/22

107 155


MAIN XD12II XD12III

APPEAR.

MOTOR SPEC. BiI 80M/15000(2.2/3.7kW, 7/17.7Nm)

BiI 80M/15000(2.2/3.7kW, 7/17.7Nm)

MAX RPM 12,000 rpm 15,000 rpm (High speed)

Spindle

8/22

SUB XD12II XD12III

APPEAR.

MOTOR SPEC. αiI 0.5/10000 FL MZ(0.55/1.1kW, 1.75/4.3Nm)

αiI 0.5/10000 FL MZ(0.55/1.1kW, 1.75/4.3Nm)

MAX RPM 8,000 rpm 10,000 rpm (High speed)

OPTION TOOL X Long drill 1EA

Long drill (op.)


TURNING TOOL POST


APPEAR.

SPEC. □12x125 □12x125 □12x100

NUM. OF TOOL 5 EA 5 EA 5 EA

TOOLDISTANCE 23 mm 27.5 mm 24 mm

FEATURE- Distance b/w tool attachment &

machine point is far- Below tool of machining is unstable

- Distance b/w tool attachment & Machine point is close

- Stabilized structure

9/22


CROSS DRILL


APPEAR.

TYPE MODULAR TYPE MODULAR TYPE ONE-BODY TYPE (OP. : 1EA MODUALR)

MOTORSPEC.

βiS 1/6000 STK(0.5kW, 1.2/5Nm)

αiS 2/6000 STK(1.0kW, 2/6Nm)

αiS 2/6000 ST(1.0kW, 2/6Nm)

NUM OF TOOL

TOTAL 4 EA(ER11 3 EA, ER16M 1 EA)

TOTAL 4 EA(ER11 3 EA, ER16 1 EA)

TOTAL 4 EA(ER11 3 EA, ER16 1 EA)

GEAR RATIO

ER16 1:1 (6000 rpm)ER11 1:1 (6000 rpm)

ER16 1:1 (6000 rpm)ER11 1:1.5 (9000 rpm)

TOOLDISTANCE 35 mm 35 mm 40 / 30 mm

FEATURE - - - Motor keyless type→ None of risk by Key wear

OPTION - -

- 4 modular type- 1 modular 3 one-body type- Live tool (Spline type, XD20 common use)- D12 whirling unit (XD12II common use)

10/22


FRONT TOOL POST


APPEAR.

NUM. OF TOOL

6 EA_ER11(FRONT 5EA, BACK 5EA)



TOOLDISTANCE

25 mm 26 mm 24 mm

11/22


BACK TOOL POST


APPEAR.

TYPE Bracket attached type Bracket attached type Bracket attached type

SPEC. ER11M 4EA(2 FIXED, 2 DRIVEN)

ER11M 4EA(2 FIXED, 2 DRIVEN)

ER11 4EA(2 FIXED, 2 DRIVEN)

TOOLDISTANCE 25 mm 28 mm 30 mm

MOTOR SPEC.

βiS 1/6000 STK(0.5kW, 1.2/5Nm)

βiS 1/6000 STK(0.5kW, 1.2/5Nm)

αiS 2/6000 ST(1.0kW, 2/6Nm)

Charact. - - No Belt (Non of A/S for Belt)

12/22


OPTION


OPTION TOOL(LIST)

ITEM COMPONENT DRAWING NUMBER

LONGDRILL 1 EA (ONLY BACK TOOL 4EA) SL05030-003

BACK TOOL5 EA(1EA FIXED – Attachable unit, w/o Long drill)

MD45000-200

BACK TOOL 4 DRIVEN (FIXED 1EA – Attachable unit) MD45100-000

BACK TOOL 4 FIXED (FIXED 1EA – Attachable unit) MD45200-000

CROSS DRILL 4 MODULAR Under development

CROSS DRILL 1 MODULAR, 3 ONE-BODY MD42100-000

CROSS DRILL5 (2 MODULAR, 3 ONE-BODY)+ FRONT TOOL POST

Under development

LIVE TOOL (FIXED) POSSIBLE TO USE WITH XD20 SERIES 413503004-30 (3 AXIS)

LIVE TOOL(ADJUSTABLE)※ 5AXIS CROSS DRILL UNIT

POSSIBLE TO USE WITH XD20 SERIES411007035-30 (1 AXIS)411010031-30 (3 AXIS)

WHRILING※ 5AXIS CROSS DRILL UNIT

POSSIBLE TO USE WITH XD20II SERIES 419900004-30 (D12)

14/22


ADDITIONAL BACK TOOL 1EA

15/22

� ADDITIONAL DRILL : FIX 1EA DRILL FOR BACK� LONG DRILL FOR SUB IS NOT AVAILABLE

NO LONG DRILL


WHIRLING & 3-AXIS LIVE TOOL

419900004-30 (WTO)WHIRLING (XD12II)

STAR SB SERIES

� 5-AXIS CROSS DRILL UNIT (ER16 2EA MODULAR, ER11 3EA ONE-BODY)� FRONT DRILL UNIT → attach TO CROSS BODY

LEAD TIME2 MONTHS

16/22

411010031-30 (3 AXIS)OPTION UNIT (XD20)


TEST RESULT


STATIC STIFFENES TEST

� More than 50% improvement of rigidity of tool post by apply of horizontal tool layout (vs. XD12II)

CONTENTS TEST RESULT

TURNINGTOOL POST(61% UP)

FRONTTOOL POST(52% UP)

BACKTOOL POST(63% UP)

18/22


SURFACE ROUGHNESS TEST BY MAIN SPINDLE

� Impact of spindle vibration and roughness on processing at 15,000 rpmis insignificant.

5,000rpm 9,000rpm 10,000rpm 15,000rpm

Ra Rz Ra Rz Ra Rz Ra Rz

#1 0.82 4.83 0.76 4.57 0.83 5.00 0.74 4.40

#2 0.83 5.14 0.75 4.56 0.78 4.39 0.78 4.56

#3 0.85 5.10 0.74 4.52 0.80 4.32 0.78 4.82

Average 0.83 5.02 0.75 4.55 0.80 4.57 0.77 4.59

0.83

0.75

0.8

0.77

0.7

0.75

0.8

0.85

5,000rpm 9,000rpm 10,000rpm 15,000rpm

Ra

5.02

4.55 4.57 4.59

4.2

4.4

4.6

4.8

5

5.2

5,000rpm 9,000rpm 10,000rpm 15,000rpm

Rz

< Main spindle dynamic characteristic test result >

• Material : Brass

• Feed : f=0.025 mm/rev

• Depth : d=△1mm(Φ10→8mm)

� Machining condition (O6000)

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COMPARED TO COMPETITORS


COMPARED TO COMPETITORS

CONTETN CITIZEN TSUGAMI STAR DOOSAN HANWHA

MODEL L12VII B0125-III SB12R ST10GS XD12III

SIZE[mm] 1,760 X 820 X 1,610

1,655 x 1,125 x 1,700 2,070 X 1,177 X 1,760 1,929 X 910 X 1,710 1,950x1,130x1,680

WEIGHT 1,700 kg 2,000 kg 1,700 kg ? 2,200 kg

NC MITSUBISHI M70V FANUC 0i-TD FANUC 0i-TD DOOSAN FANUC i FANUC 0i-TF

MAIN MOTOR 15,000 (Built-in motor)(2.2 / 3.7 kW)

12,000 (Built-in motor)(1.5 / 2.2 kW)

15,000 (Built-in motor)(2.2 / 3.7 kW)

12,000(2.2 / 3.7 kW)

1,5000 (Built-in motor)(2.2 / 3.7kW)

SUB MOTOR 10,000 (Spindle motor)(0.4 / 0.75 kW)

12,000 (Built-in motor)(?)

12,000 (Spindle motor)(0.55 / 1.1 kW)

10,000 (0.55 / 1.1 kW)

10,000 (Spindle motor)(0.55 / 1.1kW)

TOOL LAYOUT Horizontal gang Vertical gang Horizontal gang Vertical-horizontal Horizontal gang

MAX. TOOL NUM

22 EA 21 EA 24 EA 22 EA 22 EA

TURNING TOOL □10_6EA □?_9EA □10_7EA □10_6EA □12_5EA(OP. : □10_6EA)

FRONT TOOL ER11_6EAER11M_2EA ER11_8EA ER16M_8EA ER11_8EA ER11_8EA

CROSS TOOL ER11_4EA - ER11M_5EA ??_4EA ER11_3EA, ER16_1EA

BACK TOOL ER11_4EA ER11_4EA ER16M_4EA ??_4EA ER11_4EA

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xd12/16iii - interempresas · 2017. 6. 23. · -d12 whirling unit(xd12ii common use) 10/22 이이:...

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