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b63835en

TRANSCRIPT

  • No part of this manual may be reproduced in any form. All specifications and designs are subject to change without notice.

    In this manual we have tried as much as possible to describe all thevarious matters.However, we cannot describe all the matters which must not be done,or which cannot be done, because there are so many possibilities.Therefore, matters which are not especially described as possible inthis manual should be regarded as impossible.

  • s1

    SAFETY PRECAUTIONS

    This section describes the safety precautions related to the use of CNC units. It is essential that these precautionsbe observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in thissection assume this configuration). CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualifiedtechnician.Users must also observe the safety precautions related to the machine, as described in the relevant manual suppliedby the machine tool builder. Before checking the operation of the machine, take time to become familiar with the manuals provided by themachine tool builder and FANUC.

    Contents

    1. DEFINITION OF WARNING, CAUTION, AND NOTE s2. . . . . . . . . . . . . . . . . . . . . . .

    2. WARNINGS RELATED TO CHECK OPERATION s3. . . . . . . . . . . . . . . . . . . . . . . . .

    3. WARNINGS RELATED TO REPLACEMENT s5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4. WARNINGS RELATED TO PARAMETERS s6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE s7. . . . . . . . . . . .

  • SAFETY PRECAUTIONS B63835EN/03

    s2

    1 DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the maintenance personnel (herein referredto as the user) and preventing damage to the machine. Precautions are classified into Warnings andCautions according to their bearing on safety. Also, supplementary information is described as aNote. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

    WARNING

    Applied when there is a danger of the user being injured or when there is a danger of both the userbeing injured and the equipment being damaged if the approved procedure is not observed.

    CAUTION

    Applied when there is a danger of the equipment being damaged, if the approved procedure is notobserved.

    NOTE

    The Note is used to indicate supplementary information other than Warning and Caution.

    Read this manual carefully, and store it in a safe place.

  • B63835EN/03 SAFETY PRECAUTIONS

    s3

    2 WARNINGS RELATED TO CHECK OPERATIONWARNING

    1. When checking the operation of the machine with the cover removed

    (1) The users clothing could become caught in the spindle or other components, thuspresenting a danger of injury. When checking the operation, stand away from the machineto ensure that your clothing does not become tangled in the spindle or other components.

    (2) When checking the operation, perform idle operation without workpiece. When aworkpiece is mounted in the machine, a malfunction could cause the workpiece to bedropped or destroy the tool tip, possibly scattering fragments throughout the area. Thispresents a serious danger of injury. Therefore, stand in a safe location when checking theoperation.

    2. When checking the machine operation with the power magnetics cabinet door opened

    (1) The power magnetics cabinet has a highvoltage section (carrying a mark). Nevertouch the highvoltage section. The highvoltage section presents a severe risk of electricshock. Before starting any check of the operation, confirm that the cover is mounted onthe highvoltage section. When the highvoltage section itself must be checked, note thattouching a terminal presents a severe danger of electric shock.

    (2) Within the power magnetics cabinet, internal units present potentially injurious corners andprojections. Be careful when working inside the power magnetics cabinet.

    3. Never attempt to machine a workpiece without first checking the operation of the machine.Before starting a production run, ensure that the machine is operating correctly by performinga trial run using, for example, the single block, feedrate override, or machine lock function orby operating the machine with neither a tool nor workpiece mounted. Failure to confirm thecorrect operation of the machine may result in the machine behaving unexpectedly, possiblycausing damage to the workpiece and/or machine itself, or injury to the user.

    4. Before operating the machine, thoroughly check the entered data.Operating the machine with incorrectly specified data may result in the machine behavingunexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.

  • SAFETY PRECAUTIONS B63835EN/03

    s4

    WARNING

    5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for eachmachine, there is a maximum allowable feedrate. The appropriate feedrate varies with theintended operation. Refer to the manual provided with the machine to determine the maximumallowable feedrate. If a machine is run at other than the correct speed, it may behaveunexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.

    6. When using a tool compensation function, thoroughly check the direction and amount ofcompensation. Operating the machine with incorrectly specified data may result in the machine behavingunexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.

  • B63835EN/03 SAFETY PRECAUTIONS

    s5

    3 WARNINGS RELATED TO REPLACEMENTWARNING

    1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. Ifonly the power to the CNC is turned off, power may continue to be supplied to the serve section.In such a case, replacing a unit may damage the unit, while also presenting a danger of electricshock.

    2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. Ifthe replacement is attempted by only one person, the replacement unit could slip and fall,possibly causing injury.

    3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages fora while, such that there is a danger of electric shock even while the amplifier is turned off. Allowat least twenty minutes after turning off the power for these residual voltages to dissipate.

    4. When replacing a unit, ensure that the new unit has the same parameter and other settings as theold unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictablemachine movement could damage the workpiece or the machine itself, and present a danger ofinjury.

  • SAFETY PRECAUTIONS B63835EN/03

    s6

    4 WARNINGS RELATED TO PARAMETERSWARNING

    1. When machining a workpiece for the first time after modifying a parameter, close the machinecover. Never use the automatic operation function immediately after such a modification.Instead, confirm normal machine operation by using functions such as the single block function,feedrate override function, and machine lock function, or by operating the machine withoutmounting a tool and workpiece. If the machine is used before confirming that it operatesnormally, the machine may move unpredictably, possibly damaging the machine or workpiece,and presenting a risk of injury.

    2. The CNC and PMC parameters are set to their optimal values, so that those parameters usuallyneed not be modified. When a parameter must be modified for some reason, ensure that youfully understand the function of that parameter before attempting to modify it. If a parameteris set incorrectly, the machine may move unpredictably, possibly damaging the machine orworkpiece, and presenting a risk of injury.

  • B63835EN/03 SAFETY PRECAUTIONS

    s7

    5 WARNINGS AND NOTES RELATED TO DAILYMAINTENANCEWARNING

    1. Memory backup battery replacement

    When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,and apply an emergency stop to the machine. Because this work is performed with the poweron and the cabinet open, only those personnel who have received approved safety andmaintenance training may perform this work.When replacing the batteries, be careful not to touch the highvoltage circuits (marked andfitted with an insulating cover).Touching the uncovered highvoltage circuits presents an extremely dangerous electric shockhazard.

    NOTE

    The CNC uses batteries to preserve the contents of its memory, because it must retain data such asprograms, offsets, and parameters even while external power is not applied.If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panelor CRT screen.When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, thecontents of the CNCs memory will be lost.To replace the battery, see the procedure described in Section 2.10 of this manual.

  • SAFETY PRECAUTIONS B63835EN/03

    s8

    WARNING

    2. Absolute pulse coder battery replacement

    When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,and apply an emergency stop to the machine. Because this work is performed with the poweron and the cabinet open, only those personnel who have received approved safety andmaintenance training may perform this work.When replacing the batteries, be careful not to touch the highvoltage circuits (marked andfitted with an insulating cover).Touching the uncovered highvoltage circuits presents an extremely dangerous electric shockhazard.

    NOTE

    The absolute pulse coder uses batteries to preserve its absolute position.If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panelor CRT screen.When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, theabsolute position data held by the pulse coder will be lost.To replace the battery, see the procedure described in Servo Motor i series Maintenance Manual(B65285EN)

  • B63835EN/03 SAFETY PRECAUTIONS

    s9

    WARNING

    3. Fuse replacement

    Before replacing a blown fuse, however, it is necessary to locate and remove the cause of theblown fuse.For this reason, only those personnel who have received approved safety and maintenancetraining may perform this work.When replacing a fuse with the cabinet open, be careful not to touch the highvoltage circuits(marked and fitted with an insulating cover).Touching an uncovered highvoltage circuit presents an extremely dangerous electric shockhazard.

  • B63835EN/03 PREFACE

    p1

    PREFACE

    1.Display and operation

    This chapter covers those items, displayed on the screen, that are relatedto maintenance. A list of all supported operations is also provided at theend of this chapter.

    2.Hardware

    This chapter describes the configuration of the hardware, lists thehardware units, and explains how to replace printedcircuit boards.

    3.Data input/output

    This chapter describes the input/output of data, including programs,parameters, and tool compensation data, aswell as the input/outputprocedures for conversational data.

    4.Interface between the CNC and PMC

    This chapter describes the PMC specifications, the system configuration,and the signals used by the PMC.

    5.Digital servo

    This chapter describes the servo tuning screen and how to adjust thereference position return position.

    6.AC spindles

    These chapters describe the spindle amplifier checkpoints, as well as thespindle tuning screen.

    7.Trouble shooting

    This chapter describes the procedures to be followed in the event ofcertain problems occurring.

    Appendix

    A. Alarm listB. List of maintenance partsC. Boot systemD. LED display and maintenance of standalone type unitE. Maintenance of open CNC (bootup and IPL)F. FSSB startup procedure/materialsG. Notation of MDI keys

    This manual does not provide a parameter list. If necessary, refer to theseparate PARAMETER MANUAL.

    Description of this manual

  • B63835EN/03PREFACE

    p2

    The models covered by this manual, and their abbreviations are:

    Product name Abbreviation

    FANUC Series 0iTB 0iTB

    FANUC Series 0iMB 0iMB Series 0i

    FANUC Series 0iPB 0iPB

    FANUC Series 0i MateTB 0iMate TB

    FANUC Series 0i MateMB 0iMate TBSeries 0i Mate

    NOTESome function described in this manual may not be appliedto some products.For details, refer to the DESCRIPTIONS manual (B63832EN)

    The following table lists the manuals related to Series 0iB, Series 0iMateB. This manual is indicated by an asterisk(*).

    Manual name Specificationnumber

    FANUC Series 0iMODEL B/0i MateMODEL B DESCRIPTIONS

    B63832EN

    FANUC Series 0iPB DESCRIPTIONS B63972EN

    FANUC Series 0iMODEL B/0i MateMODEL B CONNECTION MANUAL (HARDWARE)

    B63833EN

    FANUC Series 0iMODEL B/0i MateMODEL B CONNECTION MANUAL (FUNCTION)

    B63833EN1

    FANUC Series 0iPB CONNECTION MANUAL (FUNCTION)

    B63973EN

    FANUC Series 0iTB OPERATORS MANUAL B63834EN

    FANUC Series 0iMB OPERATORS MANUAL B63844EN

    FANUC Series 0i MateTB OPERATORS MANUAL B63854EN

    FANUC Series 0i MateMB OPERATORS MANUAL B63864EN

    FANUC Series 0iPB OPERATORS MANUAL B63974EN

    FANUC Series 0iMODEL B/0i MateMODEL B MAINTENANCE MANUAL

    B63835EN *

    FANUC Series 0iMODEL B/0i MateMODEL B PARAMETER MANUAL

    B63840EN

    FANUC Series 0iPB PARAMETER MANUAL B63980EN

    Applicable models

    Related manuals ofSeries 0iB/0i MateB

  • B63835EN/03 PREFACE

    p3

    Manual name Specificationnumber

    PROGRAMMING MANUAL

    Macro Compiler/Macro Executor PROGRAMMING MANUAL

    B61803E1

    FANUC MACRO COMPILER (For Personal Computer)PROGRAMMING MANUAL

    B66102E

    PMC

    PMC Ladder Language PROGRAMMING MANUAL B61863E

    PMC C Language PROGRAMMING MANUA B61863E1

    Network

    PROFIBUSDP Board OPERATORS MANUAL B62924EN

    Ethernet Board/DATA SERVER BoardOPERATORS MANUAL

    B63354EN

    AST Ethernet Board/FAST DATA SERVER OPERATORS MANUAL

    B63644EN

    DeviceNet Board OPERATORS MANUAL B63404EN

    OPEN CNC

    FANUC OPEN CNC OPERATORS MANUALBasic Operation Package 1 (For Windows 95/NT)

    B62994EN

    FANUC OPEN CNC OPERATORS MANUAL(DNC Operation Management Package)

    B63214EN

    The following table lists the manuals related to SERVO MOTOR i series

    Manual name Specificationnumber

    FANUC AC SERVO MOTOR i series DESCRIPTIONS B65262EN

    FANUC AC SERVO MOTOR i series PARAMETER MANUAL

    B65270EN

    FANUC AC SPINDLE MOTOR i series DESCRIPTIONS B65272EN

    FANUC AC SPINDLE MOTOR i series PARAMETER MANUAL

    B65280EN

    FANUC SERVO AMPLIFIER i series DESCRIPTIONS B65282EN

    FANUC SERVO MOTOR i series MAINTENANCE MANUAL

    B65285EN

    Related manuals ofSERVO MOTOR i series

  • B63835EN/03PREFACE

    p4

    The following table lists the manuals related to SERVO MOTOR series

    Manual name Specificationnumber

    FANUC SERVO MOTOR series DESCRIPTIONS B65232ENFANUC SERVO MOTOR series MAINTENANCEMANUAL

    B65235EN

    FANUC SERVO MOTOR series (I/O Link Option)MAINTENANCE MANUAL

    B65245EN

    Related manuals ofSERVO MOTOR series

  • B63835EN/03 Table of Contents

    c1

    SAFETY PRECAUTIONS s1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    PREFACE p1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1. DISPLAY AND OPERATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.1.1 Soft Keys 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 23. . . . . . . . . . . . . . . . .

    1.2.1 Slot Status Display 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.2 Setting Module Screen 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.3 Configuration Display of Software 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.3 SYSTEM CONFIGURATION SCREEN 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.1 Display Method 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.2 Configuration of PCBs 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.3 Software Configuration Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.4 Module Configuration Screen 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.5 ID Information Screen (i Servo Information Screen/i Spindle Information Screen) 27. . . . . . . . . . . . .

    1.4 ALARM HISTORY SCREEN 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 Alarm History Screen 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.4.1.1 General 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1.2 Screen display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1.3 Clearing alarm history 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1.4 Alarm display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.4.2 System Alarm History 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2.1 General 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2.2 System alarm history screen (history list screen) 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2.3 System alarm history screen (detail screen) 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.2.4 Parameter 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.5 EXTERNAL OPERATOR MESSAGES RECORD 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.1 Screen Display 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.2 Deletion of External Operator Messages Record 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.3 Parameter 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.4 Notes 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.6 OPERATION HISTORY 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.1 Parameter Setting 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.2 Screen Display 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.3 Setting the Input Signal or Output Signal to be Recorded in the Operation History 46. . . . . . . . . . . . . . . 1.6.4 Inputting and Outputting the Operation History Data 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.5 Notes 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.7 HELP FUNCTION 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.1 General 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7.2 Display Method 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.8 DISPLAYING DIAGNOSTIC PAGE 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.1 Displaying Diagnostic Page 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8.2 Contents Displayed 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.9 CNC STATE DISPLAY 82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10 WAVEFORM DIAGNOSTIC FUNCTION 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.10.1 Setting Parameters 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10.2 Waveform Diagnostic Parameter Screen 85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10.3 Graphic of Wave Diagnosis Data 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10.4 Data Sampling for Storage Type Waveform Diagnosis 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • B63835EN/03Table of Contents

    c2

    1.10.5 Outputting Waveform Diagnosis Data (Storage Type) 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10.6 Notes 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.11 OPERATING MONITOR 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11.1 Display Method 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11.2 Parameters 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.12 LIST OF OPERATIONS 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 108. . . . . . . . . . . . . . . . . . . 1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED

    (SYSTEM LABEL CHECK ERROR) 110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15 MAINTENANCE INFORMATION SCREEN 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.15.1 Screen Display and Operation 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15.2 Maintenance Information Input/Output 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.16 COLOR SETTING SCREEN (10.4 COLOR LCD) 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16.1 Screen Display 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16.2 Color Setting 115. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16.3 Parameters 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16.4 Notes 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.17 CONTRAST ADJUSTMENT 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18 POWER MATE CNC MANAGER 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.18.1 Parameter 120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18.2 Screen Display 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18.3 Parameter Input/Output 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18.4 Notes 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    1.19 PERIODIC MAINTENANCE SCREENS 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19.1 Overview 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19.2 Screen Display and Setting 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19.3 Status Screen Display and Setting 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19.4 Setting Screen Display and Setting 136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19.5 Registered Data Input/Output 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.19.6 FANUC TwoByte Character Code Table 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2. HARDWARE 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 HARDWARE CONFIGURATION 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 HARDWARE OVERVIEW 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 TOTAL CONNECTION DIAGRAMS 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS 152. . . . . . . . .

    2.4.1 Main CPU Board 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 Builtin I/O Board 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.3 Serial Communication Board 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.4 HSSB Interface Board 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.5 Fast Ethernet Board 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.6 DeviceNet Board 168. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.7 PROFIBUS Master Board 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.8 PROFIBUS Slave Board 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.9 FLnet Board 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.10 Main CPU Board of CNC Display Unit with PC Functions and PANEL i 172. . . . . . . . . . . . . . . . . . . . . .

    2.5 UNITS AND PRINTED CIRCUIT BOARDS 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1 Basic Units 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.2 Printed Circuit Boards of Control Unit 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.3 LCD/MDI Unit 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.4 Other Units 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.5 CNC Display Unit with PC Functions and PANEL i 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    2.6 MOUNTING AND REMOVING AN OPTION BOARD 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.1 Mounting and Removing the Main CPU Board and a FullSize Option Board 184. . . . . . . . . . . . . . . . . .

    2.6.1.1 Removing the board 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.1.2 Mounting the board 185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.6.2 Mounting and Removing a MiniSlot Option Board (Except DeviceNet Board) 186. . . . . . . . . . . . . . . . . 2.6.2.1 Removing the board 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.2.2 Mounting the board 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.6.3 Mounting and Removing the DeviceNet Board 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.3.1 Removing the board 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.3.2 Mounting the board 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.7 MOUNTING AND DEMOUNTING CARD PCBS 189. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.1 Demounting a Card PCB 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.2 Mounting a Card PCB 191. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.8 MOUNTING AND DEMOUNTING DIMM MODULES 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1 Demounting a DIMM Module 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.2 Mounting a DIMM Module 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.9 MOUNTING AND REMOVING THE BACK PANEL 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.1 Removing the Panel 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.2 Mounting the Back Panel 194. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.10 REPLACING THE FUSE OF THE CONTROL UNIT 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 REPLACING THE BATTERY 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.11.1 Battery for Memory Backup (3VDC) 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11.2 Batteries for CNC Display Unit with PC Functions (3VDC) 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11.3 Battery for Separate Absolute Pulse Coders (6VDC) 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11.4 Battery for Absolute Pulse Coder Built into the Motor (6VDC) 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.12 REPLACING A FAN UNIT 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.13 REPLACING THE FUSE OF THE LCD UNIT 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 REPLACING THE LCD BACKLIGHT 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.15 HEAT LOSS OF EACH UNIT 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 DISTRIBUTED I/O SETTING (SERIES 0iB ONLY) 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17 REPLACING FUSES ON VARIOUS UNITS 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.18 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CONTROL UNIT 218. . . . . . . . . . . . . . . . . 2.19 ACTION AGAINST NOISE 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.19.1 Separating Signal Lines 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19.2 Ground 221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19.3 Connecting the Signal Ground (SG) of the Control Unit 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19.4 Noise Suppressor 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19.5 Cable Clamp and Shield Processing 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.20 REPLACING THE MAINTENANCE PARTS OF CNC DISPLAY UNIT FOR PC FUNCTIONS AND PANEL i 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    2.20.1 Replacing the Battery 230. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.2 Replacing the Fuse 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.3 Replacing the Fan 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.4 Replacing the LCD BackLight 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.20.5 Replacing the Touch Panel Protection Sheet 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3. INPUT AND OUTPUT OF DATA 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 SETTING PARAMETERS FOR INPUT/OUTPUT 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 INPUTTING/OUTPUTTING DATA 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.2.1 Confirming the Parameters Required for Data Output 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    3.2.2 Outputting CNC Parameters 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.3 Outputting PMC Parameters 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.4 Outputting Pitch Error Compensation Amount 247. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.5 Outputting Custom Macro Variable Values 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.6 Outputting Tool Compensation Amount 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.7 Outputting Part Program 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.8 Inputting CNC Parameters 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.9 Inputting PMC Parameters 250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.10 Inputting Pitch Error Compensation Amount 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.11 Inputting Custom Macro Variable Values 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.12 Inputting Tool Compensation Amount 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.13 Inputting Part Programs 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.3 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Setting Input/OutputRelated Parameters 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Inputting and Outputting Programs 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.3 Inputting and Outputting Parameters 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.4 Inputting and Outputting Offset Data 262. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.5 Outputting Custom Macro Common Variables 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.6 Inputting and Outputting Floppy Files 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    3.4 DATA INPUT/OUTPUT USING A MEMORY CARD 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4. INTERFACE BETWEEN CNC AND PMC 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 GENERAL OF INTERFACE 280. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 SPECIFICATION OF PMC 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.2.1 Specification 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Address 282. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 System Reserve Area of Internal Relay 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.4 Execution Period of PMC 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.5 I/O Module Assignment Name List 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3 PMC SCREEN (PMCSA1) 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1 PMC Menu Selection Procedure Using Soft Keys 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 Dynamic Display of Sequence Program 292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Display of PMC Diagnosis Screen 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3.3.1 Title screen (TITLE) 297. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3.2 Status screen (STATUS) 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3.3 Alarm screen (ALARM) 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3.4 Trace screen (TRACE) 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3.4 PMC Parameter 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.1 Input of PMC parameter from MDI 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.2 Timer screen (TIMER) 301. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.3 Counter screen (COUNTER) 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.4 Keep relay screen (KEEPRL) 302. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.5 Data table screen (DATA) 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.6 Setting screen 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3.5 Input/Output of PMC Data 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.5.1 Start of the built-in type PMC programmer 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.5.2 Input/output method 307. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.5.3 Copy function (COPY) 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.3.6 System Parameters 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.7 Online Monitor Setting Screen 310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4 PMC SCREEN (PMCSB7) 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1 PMC Menu Selection Procedure Using Soft Keys 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    4.4.2 Dynamic Display of Sequence Programs 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2.1 Ladder diagram display screen 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2.2 Selection monitor screen 317. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2.3 Ladder diagram editing screen 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2.4 Net editing screen 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4.3 Display of the PMC Diagnosis Screen 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3.1 Title screen 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3.2 Status screen 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3.3 Alarm screen 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3.4 Trace function 325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3.5 I/O Link connection check screen 329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4.4 PMC Parameters 329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4.1 Parameter input/output method 329. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4.2 TIMER screen 330. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4.3 COUNTER screen 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4.4 KEEP RELAY screen 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4.5 Data table screen 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4.6 Setting screens 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4.5 PMC Data Input/Output 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.5.1 Starting the builtin programmer 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.5.2 Input/output method 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.4.6 System Parameters 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.7 Online Monitor Setting Screen 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    4.5 LIST OF SIGNALS BY EACH MODE 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 LIST OF INPUT/OUTPUT SIGNALS 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7 LIST OF ADDRESSES 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    5. FOCAS1/ETHERNET PARAMETER SETTING 389. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6. DIGITAL SERVO 393. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1 INITIAL SETTING SERVO PARAMETERS 394. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 SERVO TUNING SCREEN 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.2.1 Parameter Setting 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.2 Displaying Servo Tuning Screen 405. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.1 General 408. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.4 DOGLESS REFERENCE POSITION SETTING 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1 General 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.2 Operation 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.3 Associated Parameters 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    6.5 i SERVO WARNING INTERFACE 413. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.6 i SERVO INFORMATION SCREEN 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7. AC SPINDLE (SERIAL INTERFACE) 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 AC SPINDLE (SERIAL INTERFACE) 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.1.1 Outline of Spindle Control 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.1.1 Method A of gear change for machining center 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.1.2 Method B of gear change for machining center (PRM 3705#2=1) 422. . . . . . . . . . . . . . . . . . . . . .

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    7.1.1.3 T series 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2 Spindle Setting and Tuning Screen 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.1.2.1 Display method 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2.2 Spindle setting screen 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2.3 Spindle tuning screen 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2.4 Spindle monitor screen 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.2.5 Correspondence between operation mode and parameters on spindle tuning screen 428. . . . . . . . .

    7.1.3 Automatic Setting of Standard Parameters 431. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.4 Warning Interface for the i Spindle 432. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.5 i Spindle Information Screen 434. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.2 AC SPINDLE (ANALOG INTERFACE) 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 Outline of Spindle Control 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    7.2.1.1 Block diagram 439. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1.2 Calculation of S analog voltage and related parameters 440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1.3 Tuning S analog voltage (D/A converter) 442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8. TROUBLESHOOTING 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1 CORRECTIVE ACTION FOR FAILURES 446. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.1.1 Investigating the Conditions Under which Failure Occurred 446. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 448. . . . . . . . 8.3 JOG OPERATION CANNOT BE DONE 452. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4 HANDLE OPERATION CANNOT BE DONE 456. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 AUTOMATIC OPERATION CANNOT BE DONE 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6 CYCLE START LED SIGNAL HAS TURNED OFF 469. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7 NOTHING IS DISPLAYED ON THE SCREEN WHEN THE POWER IS TURNED ON 471. . . . . . . 8.8 THE DISPLAY ON THE LCD UNIT FLASHES 474. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.9 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMED

    INPUT/OUTPUT CANNOT BE PERFORMED PROPERLY 475. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN UNEXPECTED ADDRESS

    (FOR SERIES 0iB) 477. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.11 IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO AN EXPANSION UNIT

    (FOR SERIES 0iB) 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.12 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 479. . . . . . . . . . . . . . . . . . . . . . . . 8.13 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 483. . . . . . . . . . . . . . . . . . . . . . . 8.14 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) 485. . . . . . . . . . . . . . . . . . . . . . . 8.15 ALARM 401 (V READY OFF) 486. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.16 ALARM 404 (V READY ON) 488. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.17 ALARM 462 (SEND CNC DATA FAILED)

    ALARM 463 (SEND SLAVE DATA FAILED) 490. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.18 ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) 491. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.19 ALARM 700 (OVERHEAT: CONTROL UNIT) 492. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.20 ALARM 701 (OVERHEAT: FAN MOTOR) 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.21 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) 494. . . . . . . . . . . . . . . . . . 8.22 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) 495. . . . . . . . . . . . . . . . . . . . . . . . . . 8.23 ALARM 750 (SPINDLE SERIAL LINK STARTUP FAILURE) 496. . . . . . . . . . . . . . . . . . . . . . . . . . .

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    8.24 ALARM 5134 (FSSB: OPEN READY TIME OUT)ALARM 5135 (FSSB: ERROR MODE)ALARM 5137 (FSSB: CONFIGURATION ERROR)ALARM 5197 (FSSB: OPEN TIME OUT)ALARM 5198 (FSSB: ID DATA NOT READ) 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    8.25 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) 500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.26 ALARM 900 (ROM PARITY) 501. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.27 ALARMS 912 TO 919 (DRAM PARITY) 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.28 ALARM 920 (SERVO ALARMS) 503. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.29 ALARM 926 (FSSB ALARM) 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.30 ALARM 930 (CPU INTERRUPT) 508. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.31 ALARM 935 (SRAM ECC ERROR) 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.32 ALARM 950 (PMC SYSTEM ALARM) 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.33 ALARM 951 (PMC WATCHDOG ALARM) 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.34 ALARM 972 (NMI ALARM ON AN OPTION BOARD) (SERIES 0iB ONLY) 515. . . . . . . . . . . . . . 8.35 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) 516. . . . . . . . . . . . . . . . . . . . . . . . . . . 8.36 ALARM 974 (FBUS ERROR) 517. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.37 ALARM 975 (BUS ERROR) 518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.38 ALARM 976 (LOCAL BUS ERROR) 519. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.39 SERVO ALARMS 520. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.40 SPC ALARMS 524. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.41 SPINDLE ALARMS 525. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    APPENDIX

    A. ALARM LIST 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1 LIST OF ALARM CODES (CNC) 530. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2 LIST OF ALARMS (PMC) 567. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.3 ALARM LIST (SERIAL SPINDLE) 592. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4 ERROR CODES (SERIAL SPINDLE) 604. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    B. LIST OF MAINTENANCE PARTS 606. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    C. BOOT SYSTEM 607. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1 OVERVIEW 608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    C.1.1 Starting the Boot System 608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1.2 System Files and User Files 609. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE 610. . . . . . . . . . . . . . . . . . . . . . . . . . C.2.1 System Data Loading Screen 611. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.2 System Data Check Screen 613. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.3 System Data Delete Screen 615. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.4 System Data Save Screen 616. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.5 SRAM Data Backup Screen 618. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.6 Memory Card File Delete Screen 621. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.7 Memory Card Format Function 622. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2.8 Load Basic System Function 623. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    C.3 ERROR MESSAGES AND REQUIRED ACTIONS 625. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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    D. LED DISPLAY AND MAINTENANCE OF CONTROL UNIT 628. . . . . . . . . . . . . . . . . . D.1 OVERVIEW 629. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.2 LAYOUT OF THE 7SEGMENT LED AND SWITCHES 630. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3 OPERATION 631. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    D.3.1 Operation Before PowerOn 631. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3.2 Function Number 631. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3.3 SevenSegment LED Display 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    D.3.3.1 NC status display 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3.3.2 LED display during automatic operation 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3.3.3 LED display when the push switch is pressed 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3.3.4 LED display when a system alarm is issued 633. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.3.3.5 Display on the 7segment LED at poweron 634. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    D.3.4 Operation of Each Function 635. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    E. MAINTENANCE OF OPEN CNC (BOOTUP AND IPL) 637. . . . . . . . . . . . . . . . . . . . . E.1 OVERVIEW 638. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.2 CHANGING START SEQUENCES (NOT APPLICABLE TO THE SERIES 0i MATE) 639. . . . . . . . E.3 EXPLANATION OF SCREENS 640. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    E.3.1 Boot Screen 640. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.3.1.1 System data manipulation 641. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.3.1.2 SRAM operation 642. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.3.1.3 File operation 643. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    E.3.2 IPL Screen 644. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.3.2.1 Functions on the IPL screen 645. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    E.4 OTHER SCREENS 647. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.4.1 CNC Alarm Screen 647. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.4.2 Status Screen 648. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.4.3 Option Setting Screen 649. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    F. FSSB STARTUP PROCEDURE/MATERIALS 650. . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.1 OVERVIEW 651. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.2 SLAVE 652. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.3 AUTOMATIC SETTING 653. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    F.3.1 [Sample Setting 1] General Configuration (SemiClosed Loop) 655. . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.3.2 [Sample Setting 2] General Configuration (Closed Loop) 656. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.3.3 [Sample Setting 3] When the CAxis is a Cs Axis 658. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    F.4 MANUAL SETTING 2 660. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.5 MANUAL SETTING 1 666. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.6 ALARMS 667. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.7 ACTIONS FOR TROUBLE ENCOUNTERED AT STARTUP TIME 672. . . . . . . . . . . . . . . . . . . . . . F.8 FSSB DATA DISPLAY 674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    F.8.1 Amplifier Setting Screen 674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.2 Axis Setting Screen 675. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.8.3 Amplifier Maintenance Screen 676. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    G. NOTATION OF MDI KEYS 678. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • B63835EN/03 1. DISPLAY AND OPERATION

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    1 DISPLAY AND OPERATIONThis chapter describes how to display various screens by the functionkeys. The screens used for maintenance are respectively displayed.

    1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . 1.2 SCREEN DISPLAYED IMMEDIATELY AFTER

    POWER IS TURNED ON 23. . . . . . . . . . . . . . . . . . . . . . 1.3 SYSTEM CONFIGURATION SCREEN 25. . . . . . . . . . 1.4 ALARM HISTORY SCREEN 28. . . . . . . . . . . . . . . . . . . 1.5 EXTERNAL OPERATOR MESSAGES

    RECORD 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 OPERATION HISTORY 37. . . . . . . . . . . . . . . . . . . . . . . 1.7 HELP FUNCTION 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8 DISPLAYING DIAGNOSTIC PAGE 59. . . . . . . . . . . . . 1.9 CNC STATE DISPLAY 82. . . . . . . . . . . . . . . . . . . . . . . . 1.10 WAVEFORM DIAGNOSTIC FUNCTION 84. . . . . . . . . 1.11 OPERATING MONITOR 96. . . . . . . . . . . . . . . . . . . . . . 1.12 LIST OF OPERATIONS 98. . . . . . . . . . . . . . . . . . . . . . . 1.13 WARNING SCREEN DISPLAYED WHEN

    AN OPTION IS CHANGED 108. . . . . . . . . . . . . . . . . . . 1.14 WARNING SCREEN DISPLAYED

    WHEN SYSTEM SOFTWARE IS REPLACED(SYSTEM LABEL CHECK ERROR) 110. . . . . . . . . . . . .

    1.15 MAINTENANCE INFORMATION SCREEN 111. . . . . . 1.16 COLOR SETTING SCREEN

    (10.4 COLOR LCD) 115. . . . . . . . . . . . . . . . . . . . . . . . . . 1.17 CONTRAST ADJUSTMENT 119. . . . . . . . . . . . . . . . . . . 1.18 POWER MATE CNC MANAGER 120. . . . . . . . . . . . . . 1.19 PERIODIC MAINTENANCE SCREENS 130. . . . . . . . .

  • 1. DISPLAY AND OPERATION B63835EN/03

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    Operations and soft key display staturs for each function key are describedbelow:

    To display a more detailed screen, press a function key followed by a softkey. Soft keys are also used for actual operations.The following illustrates how soft key displays are changed by pressingeach function key.

    : Indicates a screen that can be displayed by pressing afunction key(*1)

    : Indicates a soft key(*2)

    : Indicates input from the MDI panel.

    : Indicates a soft key displayed in green (or highlighted).

    : Indicates the continuous menu key (rightmost soft key)(*3).

    The symbols in the following figures mean as shown below :

    : Indicates screens

    *1 Press function keys to switch between screens that are used frequently.

    *2 Some soft keys are not displayed depending on the option configuration.

    *3 In some cases, the continuous menu key is omitted when the 12 soft keystype is used.

    1.1FUNCTION KEYS AND SOFT KEYS1.1.1Soft Keys

  • B63835EN/03 1. DISPLAY AND OPERATION

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    Monitor screen

    [(OPRT)] [PTSPRE] [EXEC][RUNPRE] [EXEC]

    [ABS]

    Absolute coordinate display

    POS

    [(OPRT)][REL] (Axis or numeral)ORIGIN

    [PRESET][ALLEXE][Axis name] [EXEC]

    [PTSPRE] [EXEC][RUNPRE] [EXEC]

    [ALL]

    [(OPRT)] [PTSPRE] [EXEC][RUNPRE] [EXEC]

    [HNDL]

    [(OPRT)] [PTSPRE] [EXEC][RUNPRE] [EXEC]

    [MONI]

    Soft key transition triggered by the function key POSPOSITION SCREEN

    Relative coordinate display

    Current position display

    Handle interruption

    [(OPRT)] ORIGIN

    [PRESET][ALLEXE][Axis name] [EXEC]

    [PTSPRE] [EXEC][RUNPRE] [EXEC]

  • 1. DISPLAY AND OPERATION B63835EN/03

    4

    [ABS]

    [(OPRT)] [BGEDT][O SRH]

    [PRGRM]

    Program display screen

    PROG

    Soft key transition triggered by the function keyin the MEM mode

    PROG

    [N SRH][REWIND]

    See When the soft key [BGEDT] is pressed

    [(OPRT)][CHECK]

    Program check display screen

    [REL]

    Current block display screen

    [(OPRT)] [BGEDT][CURRNT]

    Next block display screen

    [(OPRT)] [BGEDT][NEXT]

    Program restart display screen

    [(OPRT)] [BGEDT][RSTR]

    [O number][N number]

    PROGRAM SCREEN

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    [F SRH]

    [P TYPE][Q TYPE]

    [CAN](N number)

    [BGEDT][O SRH][N SRH]

    [REWIND]

    See When the soft key [BGEDT] is pressed[O number][N number]

    [F SRH]

    [P TYPE][Q TYPE]

    [CAN](N number)

    (2)(Continued on the next page)

    1/2

    [EXEC]

    [EXEC]

  • B63835EN/03 1. DISPLAY AND OPERATION

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    [FL.SDL] [PRGRM]

    File directory display screen

    [(OPRT)][DIR] [SELECT][EXEC]

    (File No. ) [F SET]

    Schedule operation display screen

    [(OPRT)][SCHDUL] [CLEAR]

    (Schedule data)

    [CAN][EXEC]

    [INPUT]

    Return to (1) (Program display)

    (2)2/2

  • 1. DISPLAY AND OPERATION B63835EN/03

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    1/2

    [(OPRT)] [BGEDT](O number) [O SRH]

    [PRGRM]

    Program display

    PROG

    (Address) [SRH]

    [REWIND](Address) [SRH]

    [F SRH] [CAN](N number) [EXEC]

    [READ] [CHAIN][STOP][CAN]

    [EXEC][PUNCH] [STOP]

    [CAN][EXEC]

    [DELETE] [CAN][EXEC]

    [EXEDT] [COPY] [CRSR][CRSR][BTTM][ALL]

    [MOVE] [CRSR][CRSR][BTTM][ALL]

    [MERGE] [CRSR][BTTM]

    [CHANGE] (Address) [BEFORE]

    (Address) [AFTER] [SKIP][1EXEC][EXEC]

    (1)(Continued on the next page)

    (The cursor moves to the end of a program.)

    (O number)

    (O number)

    (N number)

    Soft key transition triggered by the function keyin the EDIT mode

    PROGPROGRAM SCREEN

    (O number) [EXEC]

    (O number) [EXEC]

    (O number) [EXEC]

    See When the soft key [BGEDT] is pressed

  • B63835EN/03 1. DISPLAY AND OPERATION

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    (1)

    [C.A.P.]

    Graphic Conversational Programming (M series)

    [PRGRM][G.MENU](G number) [BLOCK] (Data) [INPUT] INSERTWhen a G number is omitted, the standard screen appears.

    [(OPRT)] [INPUT]

    2/2

    Return to the program

    [(OPRT)] [BGEDT](O number) [O SRH]

    [LIB]

    Program directory display

    [READ] [CHAIN][STOP][CAN]

    [EXEC][PUNCH] [STOP]

    [CAN][EXEC]

    (O number)

    (O number)

    Return to the programSee When the soft key [BGEDT] is pressed

    [F SRH][CAN][EXEC]

    [READ]

    [STOP][CAN]

    [PUNCH]

    [F SET]

    [F SET]

    [EXEC]

    [O SET]

    [STOP][CAN]

    [F SET]

    [EXEC]

    [O SET]

    [DELETE][CAN]

    [F SET]

    [EXEC]

    Floppy directory display

    [FLOPPY][DIR] (Numeral)

    (Numeral)(Numeral)

    (Numeral)(Numeral)

    (Numeral)

    [PRGRM][(OPRT)]

    [C.A.P.]

    Graphic Conversational Programming (T series)

    [PRGRM][G.MENU](G number) [BLOCK] (Data)

    When a G number is omitted, the standard screen appears.

    [LINE][CHAMF][CNR.R][INPUT]

  • 1. DISPLAY AND OPERATION B63835EN/03

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    [(OPRT)] [BGEDT][PRGRM]

    Program display

    PROG

    Soft key transition triggered by the function keyin the MDI mode

    PROGPROGRAM SCREEN

    [(OPRT)] [BGEDT][MDI]

    Program input screen

    [START]

    (Address)(Address)

    [SRH][SRH]

    [CAN][EXEC]

    Current block display screen

    [(OPRT)] [BGEDT][CURRNT]

    Next block display screen

    [(OPRT)] [BGEDT][NEXT]

    Program restart display screen

    [(OPRT)] [BGEDT][RSTR]

    !" #$

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    [REWIND]

  • B63835EN/03 1. DISPLAY AND OPERATION

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    [(OPRT)] [BGEDT][PRGRM]

    Program display

    PROG

    Soft key transition triggered by the function keyin the HNDL, JOG, or REF mode

    PROGPROGRAM SCREEN

    Current block display screen

    [(OPRT)] [BGEDT][CURRNT]

    Next block display screen

    [(OPRT)] [BGEDT][NEXT]

    Program restart display screen

    [(OPRT)] [BGEDT][RSTR]

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

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    [PRGRM]

    PROG

    Soft key transition triggered by the function keyin the TJOG or THDL mode

    PROGPROGRAM SCREEN

    [(OPRT)] [BGEDT]

    Program input screen

    (Address)(Address)

    [SRH][SRH]

    (O number)

    [REWIND]

    [(OPRT)] [BGEDT](O number) [O SRH]

    [LIB]

    Program directory display

    Return to the program

    See When the soft key [BGEDT] is pressed

    See When the soft key [BGEDT] is pressed

    [O SRH] Return to the program

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    1/2

    [(OPRT)] [BGEND](O number) [O SRH]

    [PRGRM]

    Program display

    PROG

    (Address) [SRH]

    [REWIND](Address) [SRH]

    [F SRH] [CAN](N number) [EXEC]

    [READ] [CHAIN][STOP][CAN]

    [EXEC][PUNCH] [STOP]

    [CAN][EXEC]

    [DELETE] [CAN][EXEC]

    [EXEDT] [COPY] [CRSR][CRSR][BTTM][ALL]

    [MOVE] [CRSR][CRSR][BTTM][ALL]

    [MERGE] [CRSR][BTTM]

    [CHANGE] (Address) [BEFORE]

    (Address) [AFTER] [SKIP][1EXEC][EXEC]

    (1)(Continued on the next page)

    (The cursor moves to the end of a program.)

    (O number)

    (O number)

    (N number)

    Soft key transition triggered by the function key(When the soft key [BGEDT] is pressed in all modes)

    PROGPROGRAM SCREEN

    (O number) [EXEC]

    (O number) [EXEC]

    (O number) [EXEC]

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    [(OPRT)] [BGEDT](O number) [O SRH]

    [LIB]

    Program directory display

    [READ] [CHAIN][STOP][CAN]

    [EXEC][PUNCH] [STOP]

    [CAN][EXEC]

    (1)

    (O number)

    (O number)

    [C.A.P.]

    Graphic Conversational Programming

    [PRGRM][G.MENU](G number) [BLOCK] (Data)

    When a G number is omitted, the standard screen appears.

    [F SRH][CAN][EXEC]

    [READ]

    [STOP][CAN]

    [PUNCH]

    [F SET]

    [F SET]

    [EXEC]

    [O SET]

    [STOP][CAN]

    [F SET]

    [EXEC]

    [O SET]

    [DELETE][CAN]

    [F SET]

    [EXEC]

    Floppy directory display

    [FLOPPY][DIR]

    2/2

    Return to the program

    Return to the program

    (Numeral)

    (Numeral)(Numeral)

    (Numeral)(Numeral)

    (Numeral)

    [PRGRM][(OPRT)]

    Return to the program

    [LINE][CHAMF][CNR.R][INPUT]

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    13

    [(OPRT)][OFFSET]

    Tool offset screen

    Soft key transition triggered by the function key

    OFFSET

    SETTING

    (Number)

    (Axis name)(Numeral)(Numeral)

    [NO SRH]

    [INP.C.][+INPUT][INPUT]

    [(OPRT)][SETING]

    Setting screen

    (Numeral)(Numeral)

    [NO SRH]

    [+INPUT][INPUT]

    [ON:1][OFF:0]

    [(OPRT)][WORK]

    Workpiece coordinate system setting screen

    (Numeral)(Numeral)

    [NO SRH]

    [+INPUT][INPUT]

    (Number)

    (Number)

    [(OPRT)][MACRO]

    Macro variables display screen

    (Numeral)

    [NO SRH]

    [INPUT]

    (Number)(Axis name) [INP.C.]

    [PUNCH]

    OFFSETSETTING

    OFFSET/SETTING SCREEN (T series)

    [WEAR][GEOM] (Axis name and numeral) [MEASUR]

    [CLEAR] [ALL][WEAR][GEOM]

    [READ] [CAN][EXEC]

    [PUNCH] [CAN][EXEC]

    (Axis name and numeral) [MEASUR]

    1/2

    (1)(Continued on the next page)

    [CAN][EXEC]

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    [OPR]

    Software operators panel screen

    [(OPRT)][TOOLLF]

    Tool life management setting screen

    (Numeral)

    [NO SRH]

    [INPUT]

    (Number)[CAN][EXEC]

    [CLEAR]

    (1)2/2

    [(OPRT)][OFST.2]

    Yaxis tool offset screen

    (Number)

    (Axis name)(Numeral)(Numeral)

    [NO SRH]

    [INP.C.][+INPUT][INPUT]

    [WEAR][GEOM] (Axis name and numeral) [MEASUR]

    [CLEAR] [ALL][WEAR][GEOM]

    [READ] [CAN][EXEC]

    [PUNCH] [CAN][EXEC]

    [(OPRT)][WK.SHFT]

    Workpiece shift screen

    (Numeral)(Numeral)

    [+INPUT][INPUT]

    [(OPRT)][MENU]

    Pattern data input screen

    [SELECT](Number)

    [(OPRT)][BARRIER]

    Chuck/tailstock barrier setting screen

    (Numeral)(Numeral)

    [INPUT][+INPUT]

    [SET]

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    [(OPRT)][OFFSET]

    Tool offset screen

    Soft key transition triggered by the function key

    OFFSET

    SETTING

    (Number)(Axis name)(Numeral)(Numeral)

    [NO SRH][INP.C.][+INPUT][INPUT]

    [(OPRT)][SETING]

    Setting screen

    (Numeral)(Numeral)

    [NO SRH]

    [+INPUT][INPUT]

    [ON:1][OFF:0]

    [(OPRT)][WORK]

    Workpiece coordinate system setting screen

    (Numeral)(Numeral)

    [NO SRH]

    [+INPUT][INPUT]

    (Number)

    (Number)

    [(OPRT)][MACRO]

    Macro variables display screen

    (Numeral)

    [NO SRH]

    [INPUT]

    (Number)(Axis name) [INP.C.]

    [PUNCH]

    OFFSETSETTING

    OFFSET/SETTING SCREEN (M series)

    [CAN][EXEC]

    1/2

    (1)(Continued on the next page)

    [CLEAR] [ALL][WEAR][GEOM]

    [READ] [CAN][EXEC]

    [PUNCH] [CAN][EXEC]

    (Axis name and numeral) [MEASUR]

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    [(OPRT)][MENU]

    Patten data input screen

    [SELECT](Number)

    [OPR]

    Software operators panel screen

    [(OPRT)][TOOLLF]

    Tool life management setting screen

    (Numeral)

    [NO SRH]

    [INPUT]

    (Number)[CAN][EXEC]

    [CLEAR]

    (1)2/2

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    Soft key transition triggered by the function key

    [(OPRT)][PARAM]

    Parameter screen

    (Numeral)(Numeral)

    [NO SRH]

    [+INPUT][INPUT]

    [ON:1][OFF:0]

    (Number)

    SYSTEM

    SYSTEM

    [READ] [CAN][EXEC]

    [PUNCH] [CAN][EXEC]

    [(OPRT)][DGNOS]

    Diagnosis screen

    [NO SRH](Number)

    [PMCLAD][PMC]

    PMC screen

    (1) (Continued on the next page)

    (2)

    1/3

    SYSTEM SCREEN

    [TOP][BOTTOM][SRCH][WSRCH][NSRCH]

    [FSRCH][ADRESS]/[SYMBOL]

    [SEARCH]

    [TRGON][TRIGER][TRGOFF][START]

    [SEARCH][DUMP]

    [BYTE][WORD][D.WORD]

    [DPARA]/[NDPARA][TRGSRC][INIT][DIVIDE][WINDOW][CANCEL][DELETE][SELECT][WIDTH](3)

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    [SYSTEM]

    System configuration screen

    (1)

    (4) (Continued on the next page)

    2/3[SEARCH]

    [BYTE][WORD][D.WORD]

    [DRARA]/[NDPARA]

    [DUMP](2) (3)

    [PMCDGN] [TITLE][STATUS][ALARM]

    [SEARCH]

    [TRACE] [T.DISP]/[TRCPRM][EXEC]

    [PMCPRM] [TIMER][COUNTR][KEEPRL][DATA]

    [STOP]/[RUN][I/O] [EXEC]

    [CANCEL](No.)

    [G.DATA][G.CONT]

    [INIT][NO.SRH]

    [C.DATA][GSRCH][SEARCH]

    [SETTING] [YES]/[MANUAL]/[ROM][NO]/[AUTO]/[RAM]

    [SPEED] [INPUT][INIT]

    [MDI]/[ROM]

    [M.SRCH] [SEARCH][INPUT]

    [ANALYS] [SCOPE][DELETE][INIT]

    [ADRESS]/[SYMBOL]

    [SGNPRM][START]/[STOP][TSRCH][ADRESS]/[SYMBOL][EXCHG] [SELECT]

    [CANCEL][TO] [EXEC]

    WithPMCRConly

    [SYSTEM]

    ID information screen: i servo information screen

    [SYSTEM]

    ID information screen: i spindle information screen

    [SVINF]

    [SPINF]

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    [W.DGNS]

    Waveform diagnosis screen

    (4)

    [W.PRM][W.GRPH] [STSRT]

    [TIME][TIME][HDOBL][HHALF]

    [STSRT][CH1]

    [VDOBL][VHALF]

    [CH1]

    [STSRT][CH2]

    [VDOBL][VHALF]

    [CH2]

    3/3

    [(OPRT)][SV.PRM]

    Servo parameter screen

    [ON:1][OFF:0]

    [SV.SET][SV.TUN]

    Spindle parameter screen

    [(OPRT)][SP.PRM]

    [INPUT]

    [ON:1][OFF:0]

    [SP.SET][SP.TUN][SP.MON]

    (Numeral) [INPUT][SV.TRC] [(OPRT)] [TRACE][TRNSF]

    [(OPRT)][PITCH]

    Pitch error compensation screen

    (Numeral)(Numeral)

    [NO SRH]

    [+INPUT][INPUT]

    [ON:1][OFF:0]

    (No.)

    [READ] [CAN][EXEC]

    [PUNCH] [CAN][EXEC]

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    Soft key transition triggered by the function key

    [ALARM]

    Alarm display screen

    MESSAGE

    MESSAGE

    [MSG]

    Message display screen

    [HISTRY]

    Alarm history screen

    [(OPRT)] [CLEAR]

    MESSAGE SCREEN

    [ALARM]

    Soft key transition triggered by the function key

    Alarm detail screen

    HELP

    HELP

    [OPERAT]

    Operation method screen

    [PARAM]

    Parameter table screen

    [(OPRT)] [SELECT]

    HELP SCREEN

    [(OPRT)] [SELECT]

  • B63835EN/03 1. DISPLAY AND OPERATION

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    Soft key transition triggered by the function key GRAPHGRAPHIC SCREEN (T series)

    Tool path graphics

    [(OPRT)][G.PRM]

    Tool path graphics

    GRAPH

    [GRAPH] [ZOOM]

    [(OPRT)][ZOOM]

    [(OPRT)] [NORMAL]

    [ACT][HI/LO]

    Mode 0

    [HEAD][ERASE][PROCES][EXEC][STOP]

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    Soft key transition triggered by the function key

    [(OPRT)][PARAM]

    Solid graphics

    GRAPH

    GRAPH

    [BLANK] [ANEW]

    [(OPRT)][3PLN] [ ][][][][]

    [(OPRT)][EXEC] [A.ST]][F.ST][STOP][REWIND]

    [+ROT][ROT][+TILT][TILT]

    [(OPRT)][REVIEW] [ANEW][+ROT][ROT][+TILT][TILT]

    [PARAM]

    GRAPHIC SCREEN (M series)

    Tool path graphics

    Solid graphics

    [(OPRT)][PARAM]

    Tool path graphics

    GRAPH

    [EXEC] [AUTO][STSRT][STOP][REWIND][CLEAR]

    [(OPRT)][ZOOM] [EXEC][][][][]

    [POS]

  • B63835EN/03 1. DISPLAY AND OPERATION

    23

    Types of PCBs mounted on the slots are displayed.If a hardware trouble or an incorrect mounting is found, this screen isdisplayed.

    SLOT CONFIGURATION DISPLAY

    0: 003E4000 0:1: 30464202 1:2: 00504303 2:3: 3:4: 4:5: 5:

    Physical slot number (2ndary side)Module ID of the PCB mounted (*1)

    Physical slot number (primary side)

    *1) Module ID of PCB

    Internal slot numberModule function (software ID)Type of PCB (module ID)

    ID Name06 Series 0iB main CPU board07 Series 0i MateB main CPU board2E Data server boardCD Serial communication board/DNC2AA HSSB interface board96 Fast Ethernet board

    40 : Main CPU5E : HSSB interface (with PC)

    1.2SCREEN DISPLAYEDIMMEDIATELY AFTERPOWER IS TURNEDON

    1.2.1Slot Status Display

    Slot state screen

    Module ID

    Software ID

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    SLOT 01 (3046) : ENDSLOT 02 (0050) :

    END : Settingcompleted

    Module IDSlot number

    Space : Setting incom-pleted

    D4A101COPYRIGHT FANUC LTD 20022002

    D4A101SERVO : 90B001OMM : yyyyyyPMC : zzzzzz

    PMC

    CNC controlsoftware

    Digital servoROM

    Order mademacro/macrocompiler

    COPYRIGHT FANUC LTD 20022002

    1.2.2Setting Module Screen

    1.2.3Configuration Displayof Software

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    After the system has been installed correctly, you can find the PCBsinstalled and the softwares integrated on the system configuration screen.

    (1)Press SYSTEM key.(2)Press soft key [SYSTEM], then the system configuration screen is

    displayed.(3)The system configuration screen is composed of three screens and

    each of them can be selected by the page keyPAGE

    PAGE

    .

    SYSTEM CONFIG (SLOT) PAGE01

    SLOT MODULE ID SERIES VERSION 00 3008 : 40 D4A1 0001 01 00CF : 66 B435 0001

    Software series of mod-ule with CPU

    Module IDSlot No.(80 to 8F is 2nd side)

    Software versionof module withCPU

    Software ID (type)

    ID Name06 Series 0iB main CPU board07 Series 0i MateB main CPU boardCD Serial communication board/DNC22E Data server boardAA HSSB interface board96 Fast Ethernet board

    40 : Main CPU5E : HSSB interface (with PC)

    1.3SYSTEMCONFIGURATIONSCREEN

    1.3.1Display Method

    1.3.2Configuration of PCBs

    Screen

    Module ID

    Software ID

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    SYSTEM CONFIG (SOFTWARE) 01234 N12345PAGE:02

    SYSTEM D4A1 0001BASIC+OPTIONA1

    SERVO 90B0 0001PMC(SYS) 406G 0001

    406G 0001PMC(LAD) FS16 0001MACRO LIB BZG1 0001MACRO APL AAAA BBBBBOOT 60M5 0001GRAPHIC1 60V5 0001GRAPHIC2 60V6 0001EMBED ETH 656A 0001MEM **** *** *** 12:14:59[ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][(OPRT)]

    Kind of softwareSoftware series

    Software version

    Software configuration

    Character writtenon PMC title screenCharacter writtenon macro compileror on CAP.

    Configuration of the modules displayed on PCB.

    SYSTEM CONFIG (MODULE) 01234 N12345PAGE:03

    SLOT 00 MOTHER BOARD

    AXIS CTRL CARD : 08DISPLAY CTRL CARD : 0ECPU CARD : 11FROM DIMM : C7SRAM DIMM : 05DRAM DIMM : A9PMC CPU : 01

    MEM **** *** *** 12:14:59[ PARMA ][ DGNOS ][ PMC ][ SYSTEM ][(OPRT)]

    (2)

    (4)

    (3)

    (1)

    Contents of display(1)Slot number (The number is corresponding to PCB configuration

    screen)(2)Type of PCB mounted(3)Name of card PCB or DIMM module(4)Hardware ID of mounted card PCB or DIMM module

    Refer to 2.5.4 Printed Circuit Boards of the Control Unit forcorrespondence with each hardware ID and drawing number.

    Pressing the PAGE key PAGE

    PAGE

    displays the system configurationscreen of other PCBs.

    1.3.3Software ConfigurationScreen

    1.3.4Module ConfigurationScreen

  • B63835EN/03 1. DI