x-1000-quickdoc nordson

8/16/2019 x-1000-quickdoc nordson

1/60

Axiom Series

X-1000 Series

Dispensing System

Quick Operations Manual

P/N 7203768, Rev A


2/60

P/N 7203768, Rev A

NOTICE

This is an Asymtek publication, which is protected by copyright. Original copyright date 2005. No part of thisdocument may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Asymtek. The information contained in this publication is subject to change without notice.

Manuals on the Internet

For the convenience of Asymtek customers and field service representatives, copies of this manual can bedownloaded from:

http://www.asymtek.com/support/manuals.htm

Contact Us

Asymtek welcomes requests for information, comments, and inquiries about its products. Generalinformation about Asymtek can be found on the Internet at www.asymtek.com.

Headquarters 2762 Loker Avenue WestCarlsbad, CA 92009-6603USA

Toll Free: 1-800-ASYMTEK (1-800-279-6835)

Tel: +1-760-431-1919

Fax: +1-760-431-2678

E-mail: [email protected]

Website: www.asymtek.com

Technical Support

USA: 1-800-ASYMTEK (1-800-279-6835)

Other regions: www.asymtek.com Tech Support

Trademarks

Asymtek®, DispenseJet

®, and Fluidmove

® are registered trademarks of Asymtek.

Axiom™ and Heli-Flow™ are trademarks of Asymtek.

Celeron®

is a registered trademark of Intel Corporation.

Windows NT® is a registered trademark of Microsoft Corporation.

DOAL® is a registered trademark of Northeast Robotics.

Diffuse On Axis Light™ is a trademark of Northeast Robotics.

http://www.asymtek.com/support/manuals.htmhttp://www.asymtek.com/support/manuals.htmhttp://www.asymtek.com/http://www.asymtek.com/http://www.asymtek.com/http://www.asymtek.com/http://www.asymtek.com/http://www.asymtek.com/http://www.asymtek.com/http://www.asymtek.com/support/manuals.htm


3/60

Table of Contents i

Table of Contents

1 Introduction...................................................................................................................................... 1-1

Overview ............................................................................................................................................ 1-1 System Status.................................................................................................................................... 1-1 Safety First ......................................................................................................................................... 1-1 Training .............................................................................................................................................. 1-1

System Configuration......................................................................................................................... 1-2

2 Safety ................................................................................................................................................ 2-1

Intended Use...................................................................................................................................... 2-1 Basic Safety Precautions and Practices............................................................................................ 2-2

Safety of Personnel.................................................................................................................... 2-2 Preventing Dispensing System and Workpiece Damage .......................................................... 2-3 Facility Environmental Health and Safety Practices .................................................................. 2-3

Safety Warning Labels....................................................................................................................... 2-4 Emergency Shutdown........................................................................................................................ 2-7

Emergency Shutdown Situations............................................................................................... 2-7 Emergency Shutdown Recovery................................................................................................ 2-8

Safety Interlock System..................................................................................................................... 2-9

Light Beacon .................................................................................................................................... 2-10 3 Component Description.................................................................................................................. 3-1

Front View Features........................................................................................................................... 3-1 X-1010 Dispensing Chamber Features...................................................................................... 3-4 X-1020 Dispensing Chamber Features...................................................................................... 3-6 Lower Front Cabinet Features ................................................................................................... 3-8

Rear View Features ......................................................................................................................... 3-10 Rear View Features Close-up.................................................................................................. 3-12 Computer Features .................................................................................................................. 3-14

4 Operation .......................................................................................................................................... 4-1

System Startup/Shutdown ................................................................................................................. 4-1

Startup........................................................................................................................................ 4-1

Starting Fluidmove for Windows (FmNT)................................................................................... 4-1 To start FmNT: ................................................................................................................... 4-1

Shutdown ................................................................................................................................... 4-3 Emergency Shutdown........................................................................................................ 4-3 Production Shutdown (End of Shift) ................................................................................... 4-3 Service Shutdown .............................................................................................................. 4-4

Operation of Dispensing System Controls......................................................................................... 4-4 Positioning the Conveyor and Dispensing Head ....................................................................... 4-4

Using the Mouse ................................................................................................................ 4-4 Using the Keyboard............................................................................................................ 4-7

Control Buttons and Switches.................................................................................................... 4-8 Pneumatic Regulators and Gauges......................................................................................... 4-10

Main Air Regulator............................................................................................................ 4-10 Fluid Air Pressure Regulator and Gauge ......................................................................... 4-12 Cooler Air Pressure Regulator and Gauge ...................................................................... 4-12 Tooling Air Pressure Regulator and Gauge ..................................................................... 4-12 Valve Air Pressure Regulator and Gauge........................................................................ 4-12 Impingement Flowmeters................................................................................................. 4-14

Dispensing Head Accessories Pneumatic and Electrical Connections ................................... 4-15 Pneumatic Fittings............................................................................................................ 4-15

Running Production ......................................................................................................................... 4-17


4/60

ii Table of Contents

5 Maintenance ..................................................................................................................................... 5-1

Machine Status .................................................................................................................................. 5-1 Hazardous Materials.......................................................................................................................... 5-1 Scheduled Maintenance .................................................................................................................... 5-2 Record Keeping ................................................................................................................................. 5-2 Replacing Consumables.................................................................................................................... 5-4 Draining the Water Trap..................................................................................................................... 5-8 Replacing a Height Sensor Probe ................................................................................................... 5-10

Table of Figures

Figure 2-1 Typical Warning Label Locations, Front View ........................................................................... 2-5 Figure 2-2 Warning Label Locations, Rear View ........................................................................................ 2-6 Figure 2-3 EMO Locations .......................................................................................................................... 2-7 Figure 3-1 Front View (Typical)................................................................................................................... 3-3 Figure 3-2 X-1010 Dispensing Chamber Close-up..................................................................................... 3-5 Figure 3-3 X-1020 Dispensing Chamber Close-up..................................................................................... 3-7 Figure 3-4 Lower Front Cabinet Close-up (Typical)....................................................................................3-9 Figure 3-5 Rear View (Typical) ................................................................................................................. 3-11

Figure 3-6 Rear View Close-up................................................................................................................. 3-13

Figure 3-7 Computer Control Panel .......................................................................................................... 3-14 Figure 4-1 FmNT Message 30416.............................................................................................................. 4-2 Figure 4-2 FmNT Main Window.................................................................................................................. 4-2 Figure 4-3 Conveyor Position Controls.......................................................................................................4-5 Figure 4-4 Dispensing Head Position Controls........................................................................................... 4-6 Figure 4-5 Operator Accessible Switches and Buttons .............................................................................. 4-9 Figure 4-6 Main Air Pressure Regulator and Gauge ................................................................................ 4-11 Figure 4-7 Regulator and Gauge Locations.............................................................................................. 4-13 Figure 4-8 Pneumatic Bulkheads Close-up .............................................................................................. 4-16 Figure 4-9 Production Window – Setup Scripts........................................................................................ 4-17 Figure 4-10 Production Window – Load Program....................................................................................... 4-18 Figure 4-11 Production Window – Run Program ........................................................................................ 4-18 Figure 5-1 Replacing the Purge Boot.......................................................................................................... 5-5

Figure 5-2 Replacing Purge and Weigh Station Cups................................................................................ 5-7 Figure 5-3 Draining the Water Trap ............................................................................................................ 5-9 Figure 5-4 Height Sensor Probe Installation.............................................................................................5-11 Figure 5-5 Probe-to Needle-Alignment .....................................................................................................5-11

Table of Tables

Table 1-1 System Configurations: Axiom X-1000 Series...........................................................................1-2 Table 2-1 Safety Warning Symbols ........................................................................................................... 2-4 Table 2-2 Beacon Color Indications......................................................................................................... 2-10 Table 4-1 Conveyor Position Controls: Jog Distance

(1)............................................................................. 4-5

Table 4-2 Dispensing Head Position Controls: Jog Distance and Velocity(1)

............................................. 4-7

Table 4-3 Position Control Keyboard Commands...................................................................................... 4-7

Table 4-4 Control Buttons and Switches....................................................................................................4-8 Table 4-5 Recommended Pressure Settings and Flowrates ................................................................... 4-10 Table 4-6 Dispensing Head Pneumatic Fittings and Hoses .................................................................... 4-15 Table 5-1 Recommended Maintenance.....................................................................................................5-2 Table 5-2 Purge Boot Colors, Sizes, and Compatible Needles .................................................................5-4 Table 5-3 Replacement Height Sensor Probes ....................................................................................... 5-10


5/60

Introduction 1-1

1 Introduction

Overview

Congratulations on your choice of the Axiom X-1000 Series Dispensing System! This Quick OperationsManual is intended primarily as a reference for production operators. However, process engineers, service

technicians, and others unfamiliar with Asymtek products may also find this manual useful as a generalintroduction to the system. Refer to the Axiom X-1000 Series Operations Manual or the Axiom X-1000 SeriesInstallation and Service Manual for detailed information.

The Axiom X-1000 Series Dispensing System is designed to solve the diverse fluid dispensing needs of theelectronics industry. This dispensing system provides a modular approach to hardware, software, and factoryintegration. Advanced platform architecture provides precision control for calibrated fluid delivery, closed-loop thermal management with multi-zone substrate heating, an integrated vision system for fiducialdetection, chip corner detection, and flexible material handling capabilities. Fluidmove for Windows NT(FmNT), an advanced user-friendly software interface, controls the entire system. This software controlensures consistent high-level system performance.

System Status

The X-1000 Series Dispensing System is completely installed and tested on-site by Asymtek-trainedpersonnel. Only Asymtek-trained personnel should move or reinstall the dispensing system. This ensuresthat your dispensing system will be ready to provide you with accurate, dependable dispensing.

Safety First

Operation of your X-1000 Series Dispensing System involves heat, air pressure, electrical power,mechanical devices, and the use of hazardous materials. It is essential that every person servicing oroperating the dispensing system fully understands all hazards, risks, and safety precautions. When properlyoperated and maintained, the dispensing system should be safe and reliable. Thoroughly review the Safetysection of this manual prior to operating your dispensing system.

WARNING! CAUTION! Consult the Material Safety Data Sheet (MSDS) for all fluids used with thedispensing system. The MSDS provides material usage instructions, disposalinstructions, and safety precautions.

Training

In order to optimize the full capabilities and features of your dispensing system, Asymtek recommendscertification for all operators, technicians, and engineers using, programming, and servicing the dispensingsystem.

Asymtek offers several levels of training courses to enable customer operators, technicians, and engineersto become fully certified in dispensing system safety, operation, hardware, software, and fluid applications.For more information on training courses and certification, contact Asymtek.


6/60

1-2 Introduction

System Configuration

Your dispensing system was configured at the Asymtek factory for your specific application prior to shipping.Table 1-1 compares the features and capabilities of the X-1000 Series Dispensing System models coveredby this manual.

Table 1-1 System Configurations: Axiom X-1000 Series

Model

Features X-1010 X-1020

Applications Surface Mount Flip Chip Underfill, Dam & Fill, Cavity Fill

RecommendedValve Series

DJ-2000, DJ-9000DV-7000, DV-8000*Dual Valve Combinations (option)

DJ-2000, DJ-9000DP-3000DV-01 through DV-05, DV-07 through DV-09,DV-7000, DV-8000,*Dual Valve Combinations (option)

Needle Heater(For DV & DPSeries Valves)

Option - Resistive Temperature Detector (RTD)

type [Ambient to 120 °C (50 to 70 °F) typical]Standard - RTD type [Ambient to 120 °C (50 to 70

°F) typical]

Weigh Station None Standard

Conveyor • Control by Conveyor/Heater Controller

• SMEMA Compliant

• O-ring Drive

• Motorized Rail Spacing

• Board Edge Clamp

• 2 Stations

• Under-the-Rail Board Sensors at AllStations

• Over-the-Rail Stop Pins

• Control by Conveyor/Heater Controller

• SMEMA Compliant

• O-ring Drive

• Motorized Rail Spacing

• 3-Lift Tables Standard for ToolingEngagement

• 3 Stations

• Fiber-optic Over-the-Rail Board Sensors at All Stations

• Over-the-Rail Stop Pins

CAD Import Standard Option

Software Fluidmove for Windows NT (FmNT)

SECS-GEMInterface Option

SubstrateHeating

Option (Contact or Impingement Heaters)

Needle Sensor Standard

Height Sensor Standard: Slim Line Retractable Tactile (option)

Option: Laser

Purge Station Standard

Vision System Type: Automatic Pattern Recognition

Camera: Miniature, High Resolution with 12.7-mm (0.5-inch) Image Size

Lighting: Red & Blue Variable Diffuse On-Axis LED Through Lens

Computer

SystemCPU: Celeron PC with 88.9-mm (3.5-in.) floppy and CD-RW drives and Ethernet network port

Monitor: 307-mm (12.1-in.) color LCD flat-panel display,

Keyboard: ASCII

Dual-ActionDispensingHead

Option

Low FluidSensor

Option

Free-StandingLoader

Option (upstream and downstream)


7/60

Safety 2-1

2 Safety

This section is intended to provide basic safety information necessary for operating and servicing the AxiomX-1000 Series Dispensing System. To further optimize safe dispensing system operation, precautions andrecommended practices are included with the procedures throughout this manual.

WARNING! CAUTION! Unsafe equipment conditions can result in personal injury or property damage.Failure to properly operate and maintain the system in accordance with this manualmay jeopardize the built-in safety features.

NOTE Safety is considered a joint responsibility between the original equipment manufacturer(Asymtek) and the end-user (owner). All safety precautions and practices should be in

accordance with local regulations and facility practice.

Intended Use

Use of Asymtek equipment in ways other than those described in the documentation supplied with theequipment may result in injury to persons or damage to property. Some examples of unintended use ofequipment include:

• Using incompatible materials

• Making unauthorized modifications

• Removing or bypassing safety guards or interlocks

• Using incompatible or damaged parts

• Using unapproved auxiliary equipment

• Operating equipment in excess of maximum ratings


8/60

2-2 Safety

Basic Safety Precautions and Practices

Compliance with the following recommended precautions and practices will prevent personal injury ordamage to property during X-1000 Series Dispensing System operation and maintenance:

Safety of Personnel

• Only trained personnel should be permitted to perform operation, maintenance, and troubleshootingprocedures.

• There should always be a second person present when performing maintenance on a system underpower.

• Locate, identify, and obey all safety warning labels on your system before initial use. Refer to “SafetyWarning Labels” later in this section.

• Immediately push the red Emergency Machine Off (EMO) button if personnel are in danger of beinginjured. Refer to “Emergency Shutdown” later in this section.

• Lock out and tag out power and disconnect facility air to the dispensing system before performing

service or maintenance on the dispensing system. Refer to the Axiom X-1000 Series OperationsManual or the Axiom X-1000 Series Installation and Service Manual .

• Lock out and tag out power to upstream and downstream machines before performing service ormaintenance on the dispensing system.

• Do not wear loose clothing or jewelry while operating the system. Tie back long hair to prevent itfrom being caught in moving parts.

• Do not touch the Dispensing Head, Conveyor, and other moving parts while the dispensing system isoperating.

• To prevent burn injury, wear thermal gloves when working around Heater Tooling and Fluid Heaters.

• Make sure that power cables and air supply hoses do not cross walkways or aisles.

• Follow Material Safety Data Sheet (MSDS) recommendations for the proper handling, cleanup, anddisposal of hazardous materials.

• Always wear appropriate personal protective equipment (PPE) as recommended by facility safetypractices and the material manufacturer’s MSDS.

• Know the MSDS recommendations for treatment of injury resulting from exposure to hazardousmaterials.

• Make sure that the Main Power Cable and Main Air Supply Hose are securely connected beforeoperating the dispensing system.

• Before attempting to lift a load, take into consideration facility lifting and transport precautions.

• Before performing maintenance or service on the Dispensing Head, position it at the front of thedispensing chamber. This will provide easy access to components and limit exposure to hazardousareas.

• If your system is equipped with a Laser Height Sensor, use extreme care to avoid looking directly atthe laser beam or its reflection off of mirror-like surfaces.


9/60

Safety 2-3

Preventing Dispensing System and Workpiece Damage

• Immediately push the EMO button if dispensing system or a workpiece is in danger ofbeing damaged.

• Use standard Electrostatic Discharge (ESD) precautions when working near sensitive components. Always wear a grounding strap and connect it to the ESD ground before handling workpieces.

• Immediately contain and clean up any caustic or conductive fluid spills as recommended in thematerial manufacturer’s MSDS. If fluid gets into internal portions of the machine, immediately contact

Asymtek Technical Support.

• Follow all recommended system maintenance procedures.

• Always keep the dispensing area clear of any fallen workpieces or obstacles.

• Ensure that no air intakes or exhaust grilles are blocked when the system is in operation.

Facility Environmental Health and Safety Practices

Operators and technicians should know the closest location of the following safety-related items inyour facility:

- Emergency Exits - Emergency Telephone

- Eye-Wash Station - Fire Extinguisher

- First Aid Station - MSDS Station

• If in a confined room, ensure adequate and uninterrupted air ventilation, heating, and cooling to meetenvironmental stress limits of personnel and the dispensing system.

• Where volatile organic compound (VOC) emissions can exceed safe limits, facility ventilation andfiltration systems must be operational.

• Provide adequate space around the dispensing system to allow for movement of maintenance andservice personnel. Allow space for access doors and service panels to open fully.

• Make sure all facility power sources are safely grounded.

• Routinely inspect all air hoses and electrical cables for damage.

• Make sure that power cords and air supply hoses do not cross a walkway or aisle.

• Make sure power and air connections to the dispensing system are securely attached.

• Maintain a clean and orderly work area.

• Strictly follow facility clean room practices.

• Dispose of hazardous materials and items contaminated with hazardous materials in accordancewith applicable national and local statutes and regulations, facility practice, and the MSDS.

• Always replace damaged or worn Safety Warning Labels on the dispensing system with new labels.See Table 2-1 for part numbers.


10/60

2-4 Safety

Safety Warning Labels

WARNING! CAUTION! Comply with all safety warning labels or serious injury to personnel or damage to thedispensing system will occur. Worn or damaged labels should be replaced with new

labels having the same part number.

Warning labels on your Axiom X-1000 Series Dispensing System point out areas where personnel must useextreme caution to prevent serious injury and property damage. Table 2-1 shows the warning symbols thatmay be found on your dispensing system or optional equipment.

The location of warning labels found on a typical Axiom X-1000 Series Dispensing System is shown inFigure 2-1 and Figure 2-2.

NOTE Label size, shape, and content may vary according to your local laws and regulations, butthe symbols will be the same.

Table 2-1 Safety Warning Symbols

Warning Type Symbol PartNumber

(1)Hazard

Electrical(Shock Hazard)

70-0116-00(1)

or

70-0050-00(2)

This label warns of a high-voltage component that cancause shock, burn, or death. Use extreme cautionwhen working in or around these areas.

Disconnect and lock out power before servicing.

Hot Surface(Thermal Hazard)

70-0121-00(1)

or

70-2150-00(2)

This label warns of a potentially hot component orsurface that can cause severe burns.


Use thermal protection or allow heaters to cool before

performing service or maintenance in these areas.

Fuse(Fire Hazard)

70-0119-00(1)

or

196667(2)

This label warns of a fuse requirement that, if not met,can cause fire or severe damage to the equipment.

For protection against risk of fire, replace a fuse withone having the same type and current rating.


Heavy Object(Lifting Hazard)

70-0118-00(1)

or

196666(2)

This label warns that the labeled component is heavyand can cause muscle strain or back injury topersonnel trying to lift it.

Laser Radiation

Warning 7201438

This label appears on the optional Laser Height

Sensor. The label warns the user to avoid lookingdirectly at the laser beam.

Notes: (1) Rectangular labels with symbols and text.(2) Triangular labels with symbols only.


11/60

Safety 2-5

Item Description

1 Electrical Hazard Warning Label

2 Heavy Object Warning Label (on side of Computer)

3 Thermal Hazard Warning Label

Figure 2-1 Typical Warning Label Locations, Front View

1

2

3


12/60

2-6 Safety

Item Description

1 Electrical Hazard Warning Label

2 Heavy Object Warning Label (on side of Transformer)

3 Thermal Hazard Warning Label

4 Fire Hazard Warning Label

Figure 2-2 Warning Label Locations, Rear View

1

1

4

2

3


13/60

Safety 2-7

Emergency Shutdown

Your Axiom X-1000 Series Dispensing System features EMO buttons that the operator or service techniciancan use to immediately stop all dispensing operations in case of emergency. This feature helps preventinjury to personnel and damage to the dispensing system and workpieces being processed.

Your dispensing system design includes two EMO buttons. One EMO button is located on the Operator’sConsole, and the second is located on the rear panel of the dispensing system (see Figure 2-3). The

EMO vents all pressure in the pneumatic system, de-energizes the servo power supply capacitors, and cutspower to all system components except the Computer and Monitor.

NOTE If the operator or technician is unable to reach the EMO button, the Main Circuit Breaker

(Figure 3-6) can be used for emergency shutdown, but doing this will also shut down the

Computer.

Item Description

1 Front EMO Button

2 Rear EMO Button

Figure 2-3 EMO Locations

Emergency Shutdown Situations

As a minimum, activate the EMO in the following situations:

WARNING! CAUTION! In an emergency, failure to completely shut down power to the dispensing systemwith the EMO can cause serious injury to the user and damage to thedispensing system.

• If anyone is in immediate danger of being injured by moving parts, hazardous materials, orelectrical shock.

• If valuable dispensing system components or the workpieces are in danger of being damaged.This can include:

- Physical damage to the Dispensing Valve or workpiece by unexpected DispensingHead movement.

- Thermal damage to the workpiece due to overheating of Heat Tooling.

- Electrical damage to the dispensing system.

2

1


14/60

2-8 Safety

Emergency Shutdown Recovery

To recover after an emergency shutdown:

WARNING! CAUTION!

Do not restart the dispensing operation until the condition causing the emergencyshutdown has been alleviated. Failure to comply could cause serious injury to theuser and serious damage to the dispensing system.

NOTE If the Main Circuit Breaker has been tripped, you will need to switch it back ON (I) andexecute standard startup procedure. Refer to the Operation section.

1. Open the Hatch and clear the Conveyor of all workpieces.

2. Locate and remedy the cause of the emergency shutdown. If necessary, refer to theTroubleshooting sections of the Axiom X-1000 Series Operations Manual or the Axiom X-1000Series Installation and Service Manual.

3. Close the Hatch.

4. Turn the red EMO knob counterclockwise until it pops back into position.

5. Press ON (l) on the Operator’s Console.

FmNT will display a prompt asking if you want to reinitialize or abort the program.

6. Restart the dispensing system as specified in the Operation section.


15/60

Safety 2-9

Safety Interlock System

The Safety Interlock System is a built-in safety feature that automatically reduces dispensing system servopower when the Hatch is opened. This system mainly prevents personnel from being injured by movement ofthe Dispensing Head and Conveyor. This system consists of the following:

• A key attached to the dispensing system Hatch that fits into a switch that is attached to the right

side doorframe.

• A Light Beacon.

• The system Computer and FmNT software.

If the Hatch is opened while a dispensing program is running, the key is extracted from the switch. The breakin the Interlock circuit causes the following actions:

• The FmNT software commands all dispensing motion to stop.

• The Dispensing Valve shuts off.

• The system goes into a low power level.

• The Light Beacon displays a solid yellow light.

To recover from a shutdown triggered by the Interlock:

1. Close the Hatch.

The dispensing program will resume at the same place it was when the Hatch was opened.


16/60

2-10 Safety

Light Beacon

The Light Beacon is a device that displays system status and can warn the Operator when fault conditionsexist. The Beacon has red, yellow, green, and blue lights that can be solid or flashing. The Beacon also hasan audible alarm. Table 2-2 provides possible reasons for each color indication.

Software and hardware share control of the Beacon lights. Sometimes, hardware-driven displays override

those caused by software conditions and sometimes software-driven displays override. Safety criticalconditions always have priority. Flashing light software commands have priority over solid light commands.

NOTES For systems running FmNT 4.8 and later with the correct Programmable Logic Device (PLD)installed, Light Beacon action can be custom configured using the Beacon Control feature.

Refer to “Beacon Control” in FmNT Online Help for details.

Refer to the Troubleshooting section of the Axiom X-1000 Series Operations Manual or the

Axiom X-1000 Series Installation and Service Manual for suggested recovery from common

fault conditions.

Table 2-2 Beacon Color Indications

Beacon Color System Status

ALERT

All motion, outputs, Dispensing Valve, and motion controls are disabled untilthe fault is cleared.

One of the following conditions may exist:

A. Solid – Emergency Stop condition or Heater error.

B. Flashing – General error or Vision error. Software driven error message isdisplayed on the Computer Monitor.RED

C. Software has been configured to display a solid or flashing red light.

CAUTION

System in a low power state or lacks sufficient air pressure.


A. Solid – Hatch is open.

B. Flashing – Low-pressure Sensor has been activated.

YELLOWC. Software has been configured to display a solid or flashing yellow light.

OPERATION


A. Solid – The system is fully operational with the Hatch closed.

B. Flashing – Software has been configured to display a flashing green light.

GREEN

USER DEFINED

A. Solid – Software has been configured to display a solid blue light.

BLUE

B. Flashing – Low fluid level in syringe or software has been configured todisplay a flashing blue light.


17/60

Component Description 3-1

3 Component Description

Front View Features

Below are functional descriptions of X-1000 Series Dispensing System components shown in Figure 3-1. Unless otherwise noted, Figures 3-1 to 3-4 apply to both the X-1010 and X-1020 models

1. Light Beacon

The Light Beacon is a device that visually and audibly indicates dispensing system operating status. Ithas red, yellow, green, and blue status indication lights that can be solid or flashing. Refer to the Safety section for additional information.

2. Work Light

The Work Light is a florescent light that illuminates the inside of the dispensing chamber for maintenanceor servicing operations whenever the dispensing system is powered up. It is turned ON and OFF using apower switch on the side of the light fixture.

3. Cooling Fan (Servo Shelf)

The DC-powered Cooling Fan blows air through the Servo Shelf to cool the electronic components.

4. Conveyor

The Conveyor allows parts to be conveyed by an o-ring belt from upstream systems, to the dispensingstation, and then to downstream systems. All Conveyors are SMEMA compatible and have adjustablerear rail width.

5. Conveyor Port

The Conveyor Port is the entrance from upstream systems into the dispensing area and the exit todownstream systems.

6. ON and OFF Buttons

The ON and OFF buttons are momentary push buttons located on the left side of the Operator’sConsole. When pressed, the green ON (l) button illuminates and switches ON power to the dispensingsystem mechanics. When the OFF (0) button is pressed, the dispensing activity shuts down and the airpressure is vented, but the Computer and Monitor power is not affected.

7. Grounding Strap Jack

The Grounding Strap Jack is located on the Operator’s Console. Grounding straps worn by the operatorplug into this jack to prevent electrostatic discharge (ESD) damage to workpieces during dispensingoperations. Refer to the Safety section for additional information.

8. Levelers

The Levelers are the footpads of the dispensing system. They are adjusted during installation and shouldnot need attention unless the system is moved to a new location.

9. Lower Front Cabinet Door

The Lower Front Cabinet Door allows access to the system Computer, Conveyor/Heater Controller, andpneumatic regulators and gauges. On the inside of the door, there is space to store spare fluid syringesand documentation.


18/60

3-2 Component Description

10. Keyboard/Mouse Tray

The Keyboard and Mouse Tray holds and protects the Computer System keyboard and mouse.

11. Emergency Off (EMO) Button

The EMO button is a built-in safety feature located on both the front panel and back panel of thedispensing system. Activating the EMO vents all pressure in the pneumatic system, de-energizes the

servo power supply capacitors, and cuts power to all system components except the Computer andMonitor. See Figure 3-5 for the location of the rear EMO.

12. Monitor

The LCD Flat Panel Monitor provides the operator with FmNT software displays and a view of the workarea through the system Camera.

13. Safety Interlock Switch

The Safety Interlock Switch is located just inside the hood on the right side doorframe. When the Hatchis opened, the Safety Interlock immediately stops all dispensing activity to protect the operator frominjury. At the same time, the Light Beacon displays a solid yellow warning light. Refer to the Safety section for additional information.

14. Hatch

The Hatch allows the operator to view and, if necessary, access the dispensing area. Opening the Hatchactivates the Safety Interlock feature.


19/60


Item Description Item Description

1 Light Beacon 8 Leveler (Foot Pad)

2 Work Light 9 Lower Front Cabinet Door

3 Servo Shelf Cooling Fan (intake) 10 Keyboard/Mouse Tray

4 Conveyor 11 Front EMO Button

5 Conveyor Port 12 LCD Flat Panel Monitor

6 ON/OFF Buttons 13 Safety Interlock Switch

7 Grounding Strap Jacks 14 Hatch

Figure 3-1 Front View (Typical)

2

1

5

14

12

11

10

9

13

8

6

7

4

3


20/60


X-1010 Dispensing Chamber Features

Below are functional descriptions of X-1000 Series Dispensing System components shown in Figure 3-2.

1. Dispensing Head

The Dispensing Head is mounted on the X-beam and is moved by a positioning system in the X, Y, andZ-axes. It carries the Dispensing Valve to a precise position over the workpiece in the dispense station of

the Conveyor. The Camera and Height Sensor (option) are also mounted on the Dispensing Head.

2. Electrical/Pneumatic Bulkhead

The bulkhead consists of a sheet metal plate that supports electrical and pneumatic connectors foraccessories on the Dispensing Head. The bulkhead for Dispensing Valve 1 is on the left side of theDispensing Head and the bulkhead for Dispensing Valve 2 is mounted on the right side of the Head.

3. Camera and Lens

The compact, high resolution, black and white Camera and its vibration-resistant Lens are part of theVision System. They are mounted on the Dispensing Head and are used to view work surfaces in thedispensing chamber.

4. Red/Blue Diffuse On-Axis Light

The Diffuse On-Axis Light (DOAL), mounted on the Dispensing Head, provides variable red and blueLED lighting for the Camera. Adjusting the light color and intensity improves video display contrast thatresults in accurate fiducial identification on the workpiece.

5. Needle Sensor

The Needle Sensor includes a fiber-optic sensor that measures Dispensing Valve needle position in theX- and Y-axes and a tactile sensor that measures needle position in the Z-axis. The FmNT software usesthis information to automatically compensate for changes in needle location. This allows you to changeneedles and continue production without reprogramming the system.

6. Purge Station

The Purge Station is a location at the front of the dispensing chamber where the dispensing needle iscleaned and the Dispensing Valve is automatically purged at user-defined intervals. A disposable plasticcup inside of the Purge Station catches the dispensed fluid.

7. Look Up Board Sensor (X-1010)

Optical Board Sensors mounted under the front Conveyor rail detect the presence of the workpiece ateach Conveyor station. Depending upon system configuration, there may be as many as two BoardSensors mounted along the length of the Conveyor rail.

8. Stop Pins

Stop Pins are pneumatic devices that physically stop the workpiece at a specific Conveyor station. Theremay be as many as two Stop Pins attached to the rear Conveyor rail.

9. Height Sensor

The Height Sensor is a device that measures substrate height and sends a signal to the systemComputer. The height information is used to position the dispensing needle at an exact distance abovethe workpiece surface. A Tactile Height Sensor is standard. A Class 2 Laser Height Sensor is optional.


21/60


10. Fluid Syringe

The Fluid Syringe is mounted on the Dispensing Valve and contains the fluid to be dispensed. The fluidmanufacturer packages the fluid in the syringe according to your application requirements.

11. Dispensing Valve

The Dispensing Valve also referred to as a “pump” or “jet” is mounted on the Dispensing Head anddispenses fluid onto the workpiece. Refer to the appropriate Dispensing Valve manual for additionalinformation.


1 Dispensing Head 7

2 Electric/Pneumatic Bulkhead (for Valve 1)

Look Up Board Sensor (shown on rear railfor clarity)

3 Camera and Lens 8 Stop Pin (dispense station)

4 Red/Blue Diffuse On-Axis Light 9 Height Sensor (tactile type shown)

5 Needle Sensor 10 Fluid Syringe6 Purge Station 11 Dispensing Valve (DV-7000 shown)

Figure 3-2 X-1010 Dispensing Chamber Close-up

8

6

4

3

2

10

1

5

7

9

11


22/60


X-1020 Dispensing Chamber Features


1. Dispensing Head`

The Dispensing Head is mounted on the X-beam and is moved by a positioning system in the X, Y, andZ-axes. It carries the Dispensing Valve to a precise position over the workpiece in the dispense station of

the Conveyor. The Camera and Height Sensor (option) are also mounted on the Dispensing Head.

2. Electric/Pneumatic Bulkhead

The bulkhead consists of a sheet metal plate that supports electrical and pneumatic connectors foraccessories on the Dispensing Head. The bulkhead for Dispensing Valve 1 is on the left side of theDispensing Head and the bulkhead for Dispensing Valve 2 is mounted on the right side of the Head.

3. Camera and Lens

The Camera and Lens are part of the Vision System. They are mounted on the Dispensing Head and areused to view work surfaces in the dispensing chamber.

4. Red/Blue Diffuse On-Axis Light

The Diffuse On-Axis Light, mounted on the Dispensing Head, provides variable red and blue LED lightingfor the Camera. Adjusting the light color and intensity improves video display contrast that results inaccurate fiducial identification on the workpiece.

5. Needle Heater

The Needle Heater is an RTD-controlled heating element attached to the needle on DV-7000 andDP-3000 Dispensing Valves. The Needle Heater heats the dispensing fluid to maintain a consistentviscosity and flowrate.

6. Dispensing Calibration Module (DCM)

The Dispensing Calibration Module on the Axiom X-1020 consists of the Weigh Station, Purge Station,fiber-optic and tactile Needle Sensors, and a ceramic tile substrate.

6a Needle Sensor

The Needle Sensor includes a fiber-optic sensor that measures Dispensing Valve needle position inthe X- and Y-axes and a tactile sensor that measures needle position in the Z-axis. The FmNTsoftware uses this information to automatically compensate for changes in needle location. Thisallows you to change needles and continue production without reprogramming the system.

6b Weigh Station

The Weigh Station is a location on the X-1020 Dispensing System where a scale measures theweight of dispensed fluid and sends the information to the FmNT software for mass flow calibration.

6c Purge Station

The Purge Station is a location at the front of the dispensing chamber where the dispensing needleis cleaned and the Dispensing Valve is automatically purged at user-defined intervals. A disposableplastic cup inside of the Purge Station catches the dispensed fluid.

7. Heater Tooling (Option)

Heater Tooling (contact or impingement) is an option available on systems performing applications thatrequire heat. Contact Heaters have vacuum ports to hold the workpiece against the heated surfaceduring heating. Impingement Heaters blow heated air onto the underside of the workpiece from belowwithout direct contact. Heaters can be installed at up to three Conveyor stations.


23/60


8. Look Down Board Sensors (X-1020)

Board Sensors mounted on top of the Conveyor rail detect the presence of the workpiece at eachConveyor station. There may be as many as three Board Sensors mounted along the length of the rail.

9. Stop Pins

Stop Pins are pneumatic devices that physically stop the workpiece at a specific Conveyor station. Theremay be as many as three Stop Pins attached to the rear Conveyor rail.

10. Height Sensor

The Height Sensor is a device that measures substrate height and sends a signal to the systemComputer. The height information is used to position the dispensing needle at an exact distance abovethe workpiece surface. A Tactile Height Sensor is standard. A Class 2 Laser Height Sensor is optional.

11. Fluid Syringe

The Fluid Syringe is mounted on the Dispensing Valve and contains the fluid to be dispensed. The fluidmanufacturer packages the fluid in the syringe according to your application requirements.

12. Dispensing Valve

The Dispensing Valve also referred to as a “pump” or “jet” is mounted on the Dispensing Head anddispenses fluid onto the workpiece. Refer to the appropriate Dispensing Valve Installation andOperations Manual for additional information.


1 Dispensing Head 6c Purge Station2 Electric/Pneumatic Bulkhead (for Valve 1) 7 Heater Tooling (Contact Heater shown)

3 Camera and Lens 8 Board Sensor (post-dispense station)

4 Red/Blue Diffuse On-Axis Light 9 Stop Pin (post-dispense station)

5 Needle Heater 10 Height Sensor (tactile type shown)

6a Needle Sensor 11 Fluid Syringe

6b Weigh Station 12 Dispensing Valve (DP-3000 shown)

Figure 3-3 X-1020 Dispensing Chamber Close-up

12

2

3

4

9

6c

7

6b5

8

6a

1

10

11


24/60


Lower Front Cabinet Features


1. Valve 1 Fluid Air Regulator and Digital Gauge

The Valve 1 Fluid Air Regulator and Gauge set controls air pressure for the Dispensing Valve 1 fluidsyringe on the Dispensing Head. There is also a Valve 2 Fluid Air Regulator and Gauge set that is used

for systems configured with the Dual-Action Dispensing Head option. Each Fluid Air Regulator receivesair from the Main Air Regulator located on the back panel of the dispensing system. Refer to “PneumaticRegulators and Gauges” in the Operation section for recommended pressure settings and operatinginstructions.

2. Syringe Rack/Documentation Holder

Located inside the front cabinet door, this convenient feature can hold documentation and spare fluidsyringes needed by the operator.

3. Conveyor/Heater Controller

The Conveyor/Heater Controller manages all Conveyor-related functions including the width and beltmotors, Heater Tooling, sensors, pneumatic actuators, and the SMEMA interface with upstream anddownstream systems. The X-1010 has a Conveyor Controller that performs all of the same functions ofthe Conveyor/Heater Controller except for the operation of the Heater Tooling. The X-1010 is notequipped with Heaters.

4. Computer

The Computer runs the FmNT dispensing software. The Computer-operator interface includes a 307-mm(12.1-in.), color LCD, flat panel Monitor, and a Keyboard with Mouse as shown in Figure 3-1. Refer to“Computer Features” later in this section for a detailed description of features.

5. Impingement Flowmeters

The Impingement Flowmeters control the airflow through the Impingement Heaters in the dispensing

chamber. A manual shut-off valve controls the air going to the flowmeters. Refer to “PneumaticRegulators and Gauges” in the Operation section for recommended pressure settings and operatinginstructions.

6. Tooling Air Regulator and Gauge

The Tooling Air Regulator and Gauge control the air pressure being supplied to the Conveyor Stop Pinsand Lift Tables/Clamp Bars. The regulator receives air from the Main Air Regulator located in the back ofthe dispensing system. Refer to “Pneumatic Regulators and Gauges” in the Operation section forrecommended pressure settings and operating instructions.

7. Cooler Air Regulator and Digital Gauge (standard on the X-1020)

The Cooler Air Regulator and Gauge set controls air pressure for the Thermal Control Assembly on aDJ-9000 Series Dispensing Valve.

8. Valve 2 Fluid Air Regulator and Digital Gauge

The Valve 2 Fluid Air Regulator and Gauge set controls air pressure for the Dispensing Valve 2 fluidsyringe on the Dispensing Head. There is also a Valve 1 Fluid Air Regulator and Gauge set that is usedfor systems configured with the Dual-Action Dispensing Head option.


25/60


9. Valve (Dispensing Valve) Air Regulator and Gauge

The Valve Air Regulator and Gauge control the air pressure being supplied to the Dispensing Valve. Thetype of Dispensing Valve installed on your system dictates how this air is used. Refer to the applicableDispensing Valve Installation and Operations Manual for recommended pressure settings. Refer to“Pneumatic Regulators and Gauges” in the Operation section for recommended pressure settings andoperating instructions.

Item Description

1 Valve 1 Fluid Air Regulator and Gauge

2 Syringe Rack/Documentation Holder

3 Conveyor/Heater Controller (X-1020)

4 Computer5 Impingement Flowmeters (X-1020)

6 Tooling Air Regulator and Gauge

7 Cooler Air Regulator and Digital Gauge (X-1020)

8 Valve 2 Fluid Air Regulator and Gauge

9 Valve Air Regulator and Gauge (for Dispensing Valve)

Figure 3-4 Lower Front Cabinet Close-up (Typical)

2

4

6

5

3

81 9 7


26/60


Rear View Features

Below are functional descriptions of X-1000 Series Dispensing System components shown in Figure 3-5. Unless otherwise noted, Figure 3-5 and Figure 3-6 apply to both the X-1010 and X-1020 models.

1. Light Beacon

The Light Beacon is a device that visually and audibly indicates system operating status. It has red,

yellow, green, and blue status indication lights that can be solid or flashing. Refer to the Safety sectionfor additional information.

2. Side Air Vent

The Side Air Vent allows heat from Servo Shelf components to be exhausted to atmosphere to preventoverheating. Airflow is provided by an intake fan on the opposite side of the Servo Shelf as shown inFigure 3-1.

3. Cooling Fan (Dispensing Chamber)

The Cooling Fan exhausts heated air from the dispensing chamber to protect system components andworkpieces from overheating. The fan also exhausts any volatile organic compounds (VOC) that may bepresent in the dispensing chamber.

4. Main Power Inlet

The Main Power Inlet is where the Main Power Cable connects to the Power Manager.

5. Rear Cabinet Door

The Rear Cabinet Door allows access to the electrical, pneumatic, and mechanical components inside.Because there are high-voltage components inside the cabinet, only trained service technicians shouldopen this door. Refer to the Safety section for additional safety information.

6. Main Air Inlet

The Main Air Inlet is where the facility air supply hose attaches to the dispensing system.

7. Electrical Cable Safety Cover

The Electrical Cable Safety Cover protects the electrical cables and pneumatic lines that run from thelower cabinet to the Servo Shelf.

8. Emergency Off Button (EMO)

The EMO button is a built-in safety feature located on both the front panel and back panel of thedispensing system. Activating the EMO vents all pressure in the pneumatic system, de-energizes theservo power supply capacitors, and cuts power to all system components except the Computer andMonitor. See Figure 3-1 for the location of the EMO button on the front of the dispensing system.

9. XY Servo Motor Safety Cover

The XY Servo Motor Safety Cover protects personnel from inadvertent contact with the high-voltageX and Y Servo Motors. Because the Servo Motors are high-energy components, only trained servicetechnicians should remove this cover. Refer to the Safety section for electrical safety information.

10. Servo Shelf Safety Cover

The Servo Shelf Cover allows access to the electrical and pneumatic components inside. Because thereare high-voltage components on the Servo Shelf, only trained service technicians should remove thiscover. Refer to the Safety section for electrical safety information.


27/60


11. Top Air Vents

The two Top Air Vents allow heat from the Dispensing Chamber to be exhausted to atmosphere. OnX-1010 systems, air flows passively out of the Chamber. On X-1020 systems, exhaust fans rapidlyremove heated air from the Chamber.


1 Light Beacon 7 Electrical Cable Safety Cover

2 Side Air Vent (passive) 8 Rear EMO Button

3 Cooling Fan (air exhaust) 9 XY Servo Motor Safety Cover

4 Main Power Inlet 10 Servo Shelf Safety Cover

5 Rear Cabinet Door 11 Top Air Vents

6 Main Air Inlet

Figure 3-5 Rear View (Typical)

2

1

10 9

6

7

5

4

3

8

11


28/60


Rear View Features Close-up


1. Main Air Gauge

The Main Air Gauge measures the regulated air pressure supplied to all other dispensing systemregulators.

2. Main Circuit Breaker

The Main Circuit Breaker is the main power switch for the dispensing system. It protects the dispensingsystem from facility power surges and controls the flow of facility AC power supplied to the PowerManager. A flange to the right of the Main Circuit Breaker allows it to be locked in the OFF positionduring servicing. Switching OFF the Main Circuit Breaker cuts power to all dispensing system electricalcomponents.

3. Rear Cabinet Door

The Rear Cabinet Door allows access to the electrical, pneumatic, and mechanical components inside.Because there are high-voltage components inside the cabinet, only trained service technicians shouldopen this door. Refer to the electrical safety practices and procedures in the Safety section.

4. Main Power Cable

The Main Power Cable connects the dispensing system to the facility AC power source. It attaches to thePower Manager on the back panel of the dispensing system.

5. SMEMA Connector (downstream)

The downstream SMEMA connector allows for SMEMA communication between the dispensing systemand a downstream machine such as an unloader.

6. SMEMA Connector (upstream)

The upstream SMEMA connector allows for SMEMA communication between the dispensing system andan upstream machine such as a loader.

7. SECS/GEM Port (Optional)

The SECS/GEM Port allows the dispensing system to communicate with factory management softwarerunning on the facility computer network.

8. Downstream Loader Port

The Downstream Loader Port allows the dispensing system to communicate with a downstreamFree-Standing Loader (FSL) for programming purposes only.

9. Upstream Unloader PortThe Upstream Unloader Port allows the dispensing system to communicate with an upstreamFree-Standing Unloader for programming purposes only.

10. Main Air Filter/Regulator

The Main Air Regulator controls the air pressure supplied to all other system regulators. The regulatorcontains a built-in air filter and water trap to ensure that only clean, dry air enters the system. Refer toTable 4-5 in the Operation section for the recommended pressure setting and other importantinformation.


29/60



1 Main Air Gauge 6 SMEMA Connector (upstream)2 Main Circuit Breaker 7 SECS/GEM Port

3 Rear Cabinet Door 8 Downstream Loader Port

4 Main Power Cable 9 Upstream Unloader Port

5 SMEMA Connector (downstream) 10 Main Air Filter/Regulator

Figure 3-6 Rear View Close-up

2

1

4

10

93

5

6

7

8


30/60


Computer Features

Below are functional descriptions of the Computer Control Panel features shown in Figure 3-7.

1. CD-RW Drive

The Computer is equipped with a CD-RW Drive. Press the button below and to the right to load or eject awriteable compact disk.

2. Disk Drive

The Computer has a 3.5-inch, 1.4-MB floppy disk drive. Insert disks through the drive door flap.

3. On-Off Switch

Press (l) to turn the Computer ON. Press (0) to turn the Computer OFF.

4. Power Indicator

This LED is green when power to the Computer is turned ON. See “Power Switch” below.

5. Hard Drive Activity Indicator

This Light Emitting Diode (LED) blinks when the Computer hard drive is active.

6. Reset Button

Pressing the Reset Button restarts (reboots) the Computer after a system failure.

7. CD Eject Button

Press this button to load or eject a compact disk

8. Diskette Eject Button

Press this button to eject a 3½ inch floppy disk.


1 CD-RW Drive 5 Hard Drive Activity Indicator

2 3.5-inch Disk Drive 6 Reset Button

3 On-Off Switch 7 CD Eject Button

4 Power Indicator 8 Diskette Eject Button

Figure 3-7 Computer Control Panel

2

1

3

8

4

5

6

7


31/60

Operation 4-1

4 Operation

System Startup/Shutdown

This subsection details basic start-up and shutdown procedures based on different levels of operation. Theseprocedures are offered as general recommendations and suggestions when starting and/or shutting downyour Axiom X-1000 Series Dispensing System. Your actual start-up and shutdown procedures may vary.

Startup

If necessary, refer to the figures in the Component Description section to identify system components.

To power on the dispensing system:

1. Verify that the dispensing system Hatch is closed.

2. Check the EMO Switches on the front and rear of the dispensing system to see if they havebeen activated. If they have been activated, turn the red EMO knob counterclockwise until itpops out.

3. If not already on, turn the Main Circuit Breaker ON (I).

The Light Beacon should display a solid yellow light.

4. Verify the Computer and Monitor power switches are ON (I).

The Computer and Monitor power LEDs should be green. The Computer should go into theboot sequence.

5. Press ON (l) on the Operator’s Console.

The green Start button will illuminate and the Light Beacon will display a green light.

Starting Fluidmove for Windows (FmNT)

The FmNT startup procedure assumes that FmNT is already installed on your computer and that the

computer is turned ON and running Windows NT.

To start FmNT:

1. Click on Start in the lower left-hand corner of your Computer screen.

2. Select Programs from the Start menu.

3. Select FMNT from the Programs menu.

NOTE Alternatively, you can double-click the FMNT icon on the Windows NT desktop.

CAUTION! Do not press any keys or the mouse while FmNT is starting unless prompted to doso.

FmNT will now start. It will check to see that all the Input and Output (I/O) devices for yourdispensing system are communicating properly with FmNT.


32/60

4-2 Operation

4. If a message to run a Valve Offsets routine appears, click on OK.

A message should appear that indicates the dispensing system is being initialized.

5. When the FMNT Message 30416 - Dispenser Motor References Not Found (Figure 4-1) appears, click OK to Home the Dispenser.

The FmNT Main Window (Figure 4-2) will open.

6. Check to make sure the Dispensing Head is in the proper Home position.

NOTE To start a production run, see “Running Production” later in this section.

Figure 4-1 FmNT Message 30416

Figure 4-2 FmNT Main Window


33/60

Operation 4-3

Shutdown

Emergency Shutdown

WARNING! CAUTION!

In an emergency, failure to completely shut down power to the dispensing systemwith the EMO can cause serious injury to the user and damage to thedispensing system.

During an emergency or malfunction, press the EMO button – the large red button on the Control Panel or onthe back of the dispensing system (see Figure 2-3 in the Safety section for locations). Pressing EMO buttoncuts the power to all dispensing system components except the Computer and Monitor and vents allpneumatic pressure.

For more information on emergency shutdown situations and instructions on restoring system power after anemergency shutdown, refer to the Safety section.

Production Shutdown (End of Shift)

Depending on your company’s requirements, your X-1000 Series Dispensing System may be left ON or OFFat the end of a shift. However, we recommend that you incorporate the following procedure into yourproduction shutdown routine:

1. Wait for the dispensing program to complete.

2. Purge the Dispensing Valve as specified in the applicable Dispensing Valve Installation andOperation Manual .

3. Save any changes to dispensing programs and then exit FmNT.

4. Press OFF (0) on the Operator’s Console.

5. Verify that all dispensing system motion has stopped.

WARNING! The Needle Heater and Tooling Plates retain heat for a time after the system hasbeen shut down. Use extreme caution around these components to prevent burninjuries.

6. Remove all workpieces from the dispensing chamber.

7. Remove the fluid syringe from the Dispensing Head as specified in the applicable DispensingValve Installation and Operation Manual .

8. Clean the Dispensing Valve as specified in the applicable Dispensing Valve Installation andOperation Manual .


34/60

4-4 Operation

Service Shutdown

We recommend that you incorporate the following steps into your service shutdown routine:

1. Perform a Production Shutdown as described in the previous subsection.

2. Turn OFF (0) the Main Power Circuit Breaker at the rear of the system. Lock out and tag out thepower as specified in the Safety section of the Axiom X-1000 Series Operations Manual or the

Axiom X-1000 Series Installation and Service Manual .

3. Verify pressure at the Main Air Inlet is 0 psi.

4. Disconnect the facility air supply hose.

WARNING! If the facility air hose does not have a quick-disconnect fitting, turn off the facility airand depressurize the line before disconnecting. Otherwise, injury to personnel mayoccur.

5. Disconnect the Main Power cable from the machine or the facility outlet as applicable.

Operation of Dispensing System Controls

Positioning the Conveyor and Dispensing Head

When necessary, an operator can use FmNT position (jog) controls to adjust Conveyor rail width, repositionthe workpiece X-axis location on the Conveyor, and reposition the Dispensing Head in the X, Y, and Z-axes.These position controls can be operated using the Mouse to click on-screen buttons, or by pressing keycombinations on the Keyboard. Both methods are described below.

NOTE These procedures assume that the Computer and the dispensing system have been turnedon as specified in the Start-up/Shutdown section.

Using the Mouse

To operate position controls with the Mouse:

1. In the FmNT Main Window, click on Jog.

The Position Controls dialog box opens. See Figure 4-3.

NOTE The position controls can be accessed from the Main Window, the ProductionWindow, the Run Window, the Programming Window, and the Tools Window.

2. Click on the Conveyor 1 radio button to activate the Conveyor position controls or click on theDispenser radio button to activate the Dispensing Head position controls.


35/60

Operation 4-5

Item Description

1 Y-axis Controls (rear rail forward and backward movement)

2 X-axis Controls (belt left and right movement)

3 Conveyor Radio Button

Figure 4-3 Conveyor Position Controls

3. Conveyor position controls (Figure 4-3) operate as follows:

On the X-Y control panel, the arrows pointing to the Left move the Conveyor belt to the leftand the arrows pointing to the Right move it to the right.

On the X-Y control panel, the arrows pointing Up move the rear rail toward the back of thedispensing area and the arrows pointing Down move the rear rail toward the front of thedispensing area.

NOTE The single arrows and double arrows move the Conveyor rail or beltdifferent distances per Mouse click as specified in Table 4-1.

Table 4-1 Conveyor Position Controls: Jog Distance(1)

Distancemm (inch)

(2) Movement

Axis

Y 0.0254 (0.001) 0.127 (0.005)

X 2.032 (0.080) 10.16 (0.400)

Notes: (1) Default distances. Refer to the FmNT User Guide or FmNTOnline Help to modify jog distances.

(2) Distance per Mouse click on the arrow button.

2

3

1


36/60

4-6 Operation

4. Dispensing Head position controls (Figure 4-4) operate as follows:

On the X-Y control panel, the arrows pointing to the Left move the Dispensing Head to theleft and the arrows pointing to the Right move it to the right.

On the X-Y control panel, the arrows pointing Up move the Dispensing Head toward the backof the dispensing area and the arrows pointing Down move it toward the front of thedispensing area.

On the Z control panel, the arrows pointing Up move the Dispensing Head upward and thearrows pointing Down move it downward.

NOTE The single arrows and double arrows move the Dispensing Head differentdistances per Mouse click and at different velocities as specified in Table 4-2.

Clicking on Home sends the Dispensing Head to its “home” position. The home position isthe extreme left front corner of the dispensing area, where the Dispensing Head X, Y, Z-axiscoordinates are set to (0, 0, 0).

Item Description

1 Target Box (click to move dispenser to selected location)

2 Y-axis Controls (forward and back movement)

3 X-axis Controls (side to side movement)

4 Dispenser Radio Button

5 Z-axis Controls (up and down movement)

6 Home Button

Figure 4-4 Dispensing Head Position Controls

1

5

3 6

4

2


37/60

Operation 4-7

Table 4-2 Dispensing Head Position Controls: Jog Distance and Velocity (1)

MovementAxis Distance

mm (inch)(2)

Velocity

mm/sec (in/sec)Distance

mm (inch)(2)

Velocity

mm/sec (in/sec)

X-Y 0.0254 (0.001) 1.27 (0.050) 2.54 (0.100) 88.9 (3.50)

Z 0.0254 (0.001) 2.54 (0.100) 1.27 (0.050) 10.16 (0.40)Notes: (1) Default distances and velocities. Refer to the FmNT User Guide or FmNT Online

Help to modify jog distances and velocities.

(2) Distance per Mouse click on the arrow button.

Using the Keyboard

To operate position controls using Keyboard commands:

1. Press [Ctrl + J] to open the Position Controls dialog box.

2. Using the Mouse, click on the Conveyor 1 radio button to activate the Conveyor positioncontrols or click on the Dispenser radio button to activate the Dispensing Head position controls.

3. Press the appropriate keys shown in Table 4-3 to jog the selected device (Conveyor orDispensing Head).

Table 4-3 Position Control Keyboard Commands

Speed ofMovement

Command(1)

ConveyorResponse

Dispensing HeadResponse

Ctrl + H Rear rail moves all the wayto the back of dispensingchamber

Moves to front left cornerof dispensing chamber

Slow(2)

Ctrl + ← Belts move left Moves left

Ctrl + ↑ Rear rail moves to back Moves backward

Ctrl + → Belts move right Moves right

Ctrl + ↓ Rear rail moves to front Moves to front

Ctrl + Z + ↓ Moves downward

Ctrl + Z + ↑ Moves upward

Fast(3)

Ctrl + Shift + ← Belts move left Moves left

Ctrl + Shift + ↑ Rear rail moves to back Moves backward

Ctrl + Shift + → Belts move right Moves right

Ctrl + Shift + ↓ Rear rail moves to front Moves forward

Ctrl + Shift + Z + ↓ Moves downward

Ctrl + Shift + Z + ↑ Moves upward

Note: (1) Simultaneously press the keys shown.

(2) Slow is the same as clicking on a single arrow in the Position Control dialog box.

(3) Fast has the same effect as clicking on a double arrow in the Position Control dialog box.


38/60

4-8 Operation

Control Buttons and Switches

The location of the primary control buttons and switches that are accessible to the operator are located asshown in Figure 4-5. The function of these buttons and switches is described in Table 4-4.

Table 4-4 Control Buttons and Switches

Button/Switch Appearance Function

EMO Buttons

The large, red EMO button is located on the right side ofthe Operator’s Console and on the rear right side of thedispensing system. Pressing this button causes thePower Manager to power down potentially hazardouselectrical and pneumatic energy sources in the system.The Computer and the monitor remain operational.

WARNING!

Although the system has been powered down, HeaterTooling and Needle Heaters still present a thermal hazarduntil they cool.

System ON/OFFButtons

ON/I OFF/0

The System ON and OFF buttons are located on the leftside of the Operator’s Console. They control power tomajor system components. The left (green) button is thesystem ON button. The right (black) button is the SystemOFF button.

Main Power CircuitBreaker

I

O

The Main Power Circuit Breaker, on the lower left rearpanel of the dispensing system, control all power beingsupplied to the dispensing system. The I position is ON,

and the 0 position is OFF.


39/60

Operation 4-9

Item Description

1 System ON and OFF Buttons

2 Front EMO Button

3 Rear EMO Button

4 Main Power Circuit Breaker

Figure 4-5 Operator Accessible Switches and Buttons

2

1

3

4


40/60

4-10 Operation

Pneumatic Regulators and Gauges

The Axiom X-1000 Dispensing System has Pneumatic Regulators and Gauges that control the air for thefollowing systems:

• Main Air

• Fluid

•

Dispensing Valve [Operation and Cooling (DJ-9000)]• Tooling (if applicable)

• Impingement Heaters (if applicable)

The Main Air Pressure Regulator and Gauge set is located on the back panel at the right rear of thedispensing system as shown in Figure 4-6. The Fluid, Valve, and Tooling Regulators and Gauges arelocated inside the lower front cabinet under the keyboard tray (see Figure 4-7). The Impingement Air ShutoffValve and Flowmeters are also in the lower front cabinet. The function and operation of these airpressure/flow control devices are explained in the following paragraphs. Recommended pressure settingsare provided in Table 4-5.

Table 4-5 Recommended Pressure Settings and Flowrates

Device RecommendedPressure/Flowrate

Comments

Main Air Pressure Regulator 620.5 kPa (90 psi) Facility pressure is 586 to 620 kPa(85 to 90 psi).

Fluid Air Pressure Regulator 206.8 to 275.7 kPa(30 to 40 psi)

Depends on fluid being dispensedand Dispensing Valve being used.Refer to the manual applicable to theDispensing Valve on your system.

Tooling Air PressureRegulator

X-1010: 413.6 kPa (60 psi)

X-1020: 275.7 kPa (40 psi)

--

Valve Air Pressure Regulator 482.6 kPa (70 psi), approximate Depends on Dispensing Valve used.Refer to the manual applicable to theValve on your dispensing system.

Cooler Air Pressure (X-1020) 413.6 kPa (60 psi) Used with the DJ-9000 Series Valveonly.

Impingement Flowmeters 113 L/min. (4.0 SCFM) maximum Depends on the design of theImpingement Heater.

Main Air Regulator

The Main Air Pressure Regulator (Figure 4-6) is a combination filter and Regulator with an attached pressure

gauge that provides clean, dry, regulated air pressure to the dispensing system from your facility air source. The Gauge indicates the regulated air pressure going into the system.


41/60

Operation 4-11

To adjust the Main Air Pressure Regulator:

1. Verify that the facility air supply is connected to the Main Air Inlet.

2. At the top of the Filter-Regulator, locate the Regulator adjustment knob. See Figure 4-6.

3. Gently pull up on the adjustment knob to unlock it.

4. While watching the gauge, rotate the adjustment knob:

Clockwise to increase pressure up to the desired level.

Counterclockwise to decrease pressure.

NOTE When decreasing pressure, lower the pressure past the target level, then rotate the

adjustment knob clockwise (right) to raise pressure to the desired setting. This will

help prevent false readings.

5. Gently push down on the adjustment knob to lock it in position.

Item Description

1 Regulator Adjustment Knob2 Filter-Regulator

3 Main Air Inlet

4 Facility Air Supply Line

5 Water Drain Valve

6 Water Trap

7 Main Air Pressure Gauge

Figure 4-6 Main Air Pressure Regulator and Gauge

7

6

2

1

5

4

3

–+


42/60

4-12 Operation

Fluid Air Pressure Regulator and Gauge

The Fluid Air Pressure Regulator and Gauge set (Figure 4-7) consists of a precision Regulator and a digitalgauge. This set precisely controls the air pressure going to the receiver head of the fluid syringe or reservoir.The system maintains a steady flow of dispensing fluid to the Dispensing Valve by applying air at a constantpressure to the syringe or reservoir while the dispensing system is operating.

The level of air pressure supplied to the syringe or reservoir depends on the type of fluid and the Dispensing

Valve being used in the dispensing process. Refer to the Installation and Operation Manual applicable to theDispensing Valve installed on your dispensing system for recommended pressure settings.

Your X-1000 Series Dispensing System has two independent Fluid Air Pressure Regulator and Gauge setsto support a Dual-Action Dispensing Head option.

Cooler Air Pressure Regulator and Gauge

The Cooler Air Regulator and Gauge set (Figure 4-7) controls air pressure for the Thermal Control Assemblyon a DJ-9000 Series Dispensing Valve. Refer to Table 4-5 for the recommended pressure setting.

To adjust Fluid and Cooler Air Pressure Regulators:

1. Verify that the dispensing system is ON.

The Light Beacon will display a green or solid yellow light.

2. Open the lower front cabinet door and find the regulator to be adjusted. See Figure 4-7.

3. While watching the appropriate gauge, rotate the adjustment knob:

Clockwise to increase pressure.

Counterclockwise to decrease pressure.




Tooling Air Pressure Regulator and Gauge

The Tooling Regulator and Gauge set (Figure 4-7) controls air pressure for Stop Pins and Lift Tables/ClampBars. Refer to Table 4-5 for the recommended pressure setting for tooling air.

Valve Air Pressure Regulator and Gauge

The Valve Air Pressure Regulator and Gauge set (Figure 4-7) controls the air pressure that actuates someDispensing Valves (DJ-2000, DP-3000) during dispensing. For details on how air is used for DispensingValve operation, refer to the manual applicable to the Valve installed on your dispensing system.

In dispensing systems with a Dual-Action Dispensing Head, the Valve Air Pressure Regulator and Gauge setcan supply both Dispensing Valves with air pressure.

Consult the manual applicable to the Valve installed on your dispensing system for the recommendedpressure setting for your Dispensing Valve.

+ –


43/60

Operation 4-13

X-1020

X-1010


1 Fluid Air Pressure Regulators 7 Cooler Air Pressure Regulator

2 Fluid Air Pressure Digital Gauge 8 Tooling Air Pressure Regulator

3 Valve Air Pressure Gauge 9 Tooling Air Pressure Gauge

4 Valve Air Pressure Regulator 10 Cooler Air Pressure Digital Gauge

5 Tooling Vacuum Gauges (optional) 11 Impingement Air Shutoff Valve

6 Impingement Flowmeters 12 Lift Table Air Shutoff Valve

Figure 4-7 Regulator and Gauge Locations

10

11

2

3

4 86

9

75

1

2

12

2

3

4 8

9

1

2


44/60

4-14 Operation

To adjust Valve and Tooling Air Pressure Regulators:



2. Open the lower front cabinet door and find the appropriate pressureRegulator. See Figure 4-7.

3. Gently pull the Regulator adjustment knob downward to unlock.

4. While watching the appropriate gauge, rotate the adjustment knob:

Clockwise (right) to increase pressure.

Counterclockwise (left) to decrease pressure.




5. Gently push the Regulator adjustment knob upward to lock.

Impingement Flowmeters

For dispensing systems equipped with Impingement Heaters, these flowmeters (Figure 4-7) control airflowgoing to the heater modules. A manual shutoff valve controls the air supply to the flowmeters. Refer to Table4-5 for the recommended flowrate.

To adjust Impingement Flowmeters:



2. Open the lower front cabinet door and find the Impingement Flowmeters.

See Figure 4-7.

3. While watching the gauge, rotate the adjustment knob:

Counterclockwise to increase airflow.

Clockwise to decrease airflow.

+ –

+ –


45/60

Operation 4-15

Dispensing Head Accessories Pneumatic and Electrical Connections

Pneumatic Fittings

The pneumatic fittings and hoses supplying pneumatic pressure to components on the Dispensing Head arecolor coded for easy identification. Table 4-6 provides fitting and hose colors with a description of their use.

Table 4-6 Dispensing Head Pneumatic Fittings and Hoses

BulkheadFittingColor

HoseColor

Usage Description

Silver Clear Fluid Air Provides constant air pressure to the fluid syringe.

Green Green Cooler Air Provides air for the Thermal Control Assembly on aDJ-9000 Series Valve in the Valve 1 position.

Blue Blue Valve ON On DP-3000 Series Dispensing Valves, pressurizesactuator that rotates stopcock to fluid refill position.Toggles with the black Valve OFF pneumatic line.

Valve 1(Figure 4-8a)

Black Black Valve

OFF

On DP-3000 Series Dispensing Valves, pressurizes

actuator that rotates stopcock to fluid dispense position.Toggles with the blue Valve ON pneumatic line.

For DJ-2000 Series Dispensing Valves, provides airpressure that raises the needle and retracts the ball fromthe extension seat during fluid refill.

Silver Clear Fluid Air Provides constant air pressure to the fluid syringe.

Green Green Cooler Air Provides air for the Thermal Control Assembly on aDJ-9000 Series Valve in the Valve 2 position.

Blue(Front)

Blue Valve ON On DP-3000 Series Dispensing Valves, pressurizesactuator that rotates stopcock to fluid refill position.Toggles with the black Valve OFF pneumatic line.

Blue(Rear) Blue ToggleCylinderON

Actuates Dual-Action Dispensing Head Toggle Cylinderto lower Valve 2. Toggles with the black Toggle CylinderOFF pneumatic line.

Black(Front)

Black ValveOFF

On DP-3000 Series Dispensing Valves, pressurizesactuator that rotates stopcock to the fluid dispenseposition. Toggles with the blue Valve ON pneumatic line.

For DJ-2000 Series Dispensing Valves, provides airpressure that raises the needle and retracts the ball fromthe extension seat during fluid refill.

Valve 2(Figure 4-8b)

Black(Rear)

Black ToggleCylinder

OFF

Actuates Dual-Action Dispensing Head Toggle Cylinderto raise Valve 2. Toggles with the blue Toggle CylinderON pneumatic line.


46/60

4-16 Operation

Item Description

1 Valve 1 Fluid Air Fitting (Silver)

2 Valve 1 OFF Fitting (Black)

3 Valve 1 ON Fitting (Blue)

4 Valve 1 Cooler Air (Green)

5 Toggle Cylinder ON (Blue)

6 Valve 2 ON (Blue)

7 Valve 2 OFF (Black)

8 Valve 2 Fluid Air Fitting (Silver)

9 Valve 2 Cooler Air (Green)

10 Toggle Cylinder OFF (Black)

Figure 4-8 Pneumatic Bulkheads Close-up

2

1

4

3

87

6

5 9

104-8a

Valve 1 Bulkhead

4-8bValve 2 Bulkhead

8/16/2

x-1000-quickdoc nordson

Documents