wr424gb00d
TRANSCRIPT
A Company ofThyssenKrupp
BERCO S.p.A.
Berco Mini UndercarriageThe Widest Choice
The n. 1 inUndercarriage6,000,000 Track Shoes 1,300,000 Rollers 180,000 Track Chains 320,000 Idlers and Sprockets250,000 Tons of product 12,000 Containers of product 4BMU
MINI UNDERCARRIAGE& UTILITIES
MOVING YOUR BUSINESS AHEAD
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CUSTOMER SERVICEWe have a large dealer network covering morethan 90 countries in the world. They have been inbusiness for decades, they know the businessand they know it from their customers’ point ofview. They understand customers’ needs andthey know that their success is tied to theircustomers’ successes.
We support our dealers with our professionalsales force. We train them, and provide them withthe right marketing tools and advancedtechnological systems. We have developed acomputer based integrated system BOPIS (BercoOnline Product Information System) enabling adealer technician to use a laptop computer fromthe field to consult our database and easily findthe right answer.
We back you, wherever you are. We work withour dealers to establish a parts and servicepresence near you, in order to always have theright product at the right time in the right place. Itis customer satisfaction that has built our BercoTrack Record.
CUSTOMER SATISFACTION Considering that more than 50% of yourmaintenance costs will go into maintaining theundercarriage, it is not surprising that Bercorepresents the best choice when the time comesfor the replacement. And the best choice isconfirmed by the large number of SatisfiedCustomers that Keep Choosing Berco
MOVING YOUR BUSINESS AHEAD
YOUR BEST UNDERCARRIAGE VALUESince 1920 Berco has offered an innovative,reliable and economical solution to anyundercarriage need. Whether for the originalequipment manufacturers (OEM) or theaftermarket, for a special machine or a mini-excavator, for a bulldozer or a miningexcavator, Berco can offer you the right answerto your specific requirement.Superior engineering, innovative technology,comprehensive know how and state-of-the-artmanufacturing guarantee the total quality of theproducts and services offered to you.“Original Equipment Quality, Aftermarket Value”
AN EXPERT PARTNER YOU CAN RELY ONCustom made solutions and projectengineering support is available upon request.Our team of engineers can help you choose ordesign the most effective and efficient solutionto your specific undercarriage need. They can help you reduce development andengineering time, tooling expenses and facilitycosts, while adding value to your business.“Berco, The choice of the leading OEMs”
WE CARE
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ISO 9001 - ISO 14001
LEADERSHIP IN ENVIRONMENTAL DEVELOPMENTNot only do we care about our customerssupplying quality products manufactured underISO 9001:2000 certified processes, but, also, wecare about the Environment.
Since Jan 2000 Berco is ISO 14001 certified andhas adopted Environmental Proceduresthroughout the entire manufacturing process. Wehave an Environmental Strategy and wecontinuously check on the progress made towardthe set objectives.
Getting More out of Less. Reduction of energyconsumption, improved use of materials andminimization of waste, allows for a lower impacton the environment.
We have favored environmental friendlytransportation like trains and boats and havebegun redesigning our packaging to userecyclable materials. We have changed ourpainting processes to an environmentally friendlywater-based paint and we have reduced theamount of polluting emissions. We have adopteda closed loop cooling system to reuse water fromour heat treating instead of emitting it into theenviroment.
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CLASS T300Pitch: 101.6 mm - 4”
4
4
F25C - HEAVY DUTY TRACK CHAINSPECIALLY DESIGNED FOR PAVINGMACHINESSealed and greased track chain pitch 125 mm (4.92”),with w-shaped polyurethane seals, reinforced track linkwith strut for extremely heavy-duty applications andheavy vehicles, four different shoes:
• Flat, hot forged, 300 mm (11.81”)• Rubberized (polyurethane) shoe, 300 mm• Triple grouser shoe, 300 mm, open center upon request• Single grouser shoe, 300 mm, open center upon request
BMUMINI UNDERCARRIAGE & UTILITIESThe Berco Mini Undercarriage program offers aninnovative, reliable and economical set of miniundercarriage solutions, catering for miniexcavators, horizontal drilling machines, smalldozers or paving machines and providing you withthe right answer to your specific requirements. Bercocan supply a complete range of interchangeablecomponents for rubber track belts or traditional steeltrack chains, guaranteeing the best possible valuefor money. Superior engineering, innovativetechnology (e.g. patented monoblock cast ironchains), comprehensive know-how and state-of-the-art manufacturing ensure the total quality of theproducts and services offered.
THE WIDEST CHOICE• A complete line of undercarriage components for
mini excavators class machines ranging from 1 to6 ton, Compact Track Loader (CTL) and otherCompact Utilities
• Track chains with 90-140 mm pitch (3.54”-5.51")• Traditional steel chains with welded or bolt-on
shoes• Interchangeability from steel to rubber and
viceversa• Rubberized shoes are available
Single grouser shoe Flat type shoe
Triple grouser shoe
CLASS T150Pitch: 90 mm - 3.54”
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Undercarriage for CTL
4 rollers, rubber version
Undercarriage for CTL
5 rollers, steel version
CLASS T500Pitch: 135 mm - 5.31”
CLASS FL4Pitch: 140 mm - 5.51”
CLASS F25C HDPitch: 125 mm - 4.92” 5
NEW STEELUNDERCARRIAGECOMPONENTSRecent evolutions in the market of MiniExcavators have led Berco to developnew undercarriage components for thisrange of machines. In particular, for 3 and 5-ton classmachine components, it was possible toengineer new parts suitable to guaranteemore resistance to wear and betterperformances.The first big advantage of the track chainconsists in the raw material choice:instead of using austempered cast iron(ADI) it has been used a special steelalloy.As a consequence, the manufacturingprocess can benefit of both forgingtechnique and faster and more efficientmachining operations. Moreover, it is also possible to applyinduction hardening to track chain partsmore subject to wear thus increasingwear life.
Berco has developed a newsolution based on a trackedundercarriage, available in bothrubber tracks and traditionalsteel track chain. The range,which already featured twoversions rubber tracks andtraditional steel track chain. In cooperation with his partnersBerco can offer:- Track Frames- Front Idlers- Rear Idlers- Track Rollers- Sprocket & Final Drive- Rubber Tracks
RUBBER TRACKSThe rubber track belts,strengthened with steel cables,have metal inserts, giving amaximum cruising speed of
about 14 km/h. The rubber tracksolution provide good grip in a greatvariety of working conditions and ensuregreat mobility even in difficult situationslike muddy soils, great slopes, etc. Allthis make the rubber tracked skid steera much more versatile and productivemachine compared to the traditionalwheeled version.
STEEL TRACK CHAINSThe steel track chains, compared to therubber tracks, provide a much higherwear resistance, higher grip (traction)and longer durability (up to 4 timeshigher). It is the recommended solutionfor heavy-duty operations, harshenvironment (steel scrap yards,demolishing sites, etc.) and anytime it isnot necessary to change often the work-site.
UNDERCARRIAGE COMPONENTS FOR FOR COMPACT TRACK LOADERS
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LHOLE FOR FASTENING THE RUBBER PAD
GH
DE
ABC
F
TRACK CHAINS WITH WELDED SHOES• Specific design ensures interchangeability
between steel and rubber track belts, either atmachine assembly time or track replacementtime.
• Track shoes are welded on both sides of thetrack links.
• Links are forged from deep hardening BoronSteels with certified hardenability based onBerco specification.
• Links are quenched and tempered for strongcore hardness, superior strength and higherpin & bushing retention.
• Links rail surface is induction hardened(HRC>53) to the wear limit (HRC>45).
• Precision design and accurately machinedfor proper fit, higher reliability and longer life.
• Pins are dimensionally matched to the links toprovide excellent track joint reliability. They aredeep hardened for best resistance to wear andfatigue.
• Excellent wear resistance, strength anddurability for longer life.
• Best possible cost/performance ratio.• For excavator class ranging from 2 to 3,5 tons
and 101,6 mm chain pitch.• 3 possible configurations with track chain width
(H) equal to 32, 38 or 43 mm.• Rubber pads can be bolted on the track shoes
(option).• Track shoes have 2 bars.• Track chains with welded and ruberizzed shoes
(opzion).
* version with holes in the track shoes to bolt on the rubber pads.
** rubberized shoes.
UNDERCARRIAGECLASS
PART #DIMENSIONS
SHOE WIDTH A B C D E F G H
150MU1526
230 90 2344
22 14 78 56 26MU1531** 58
300
VA1202A*
101.6 31
53.5
32 22
93.6 70 32
VA1203A 93.6 70 32
VA1191* 103 83 43
VA1192 103 83 43
VA1433* 99.5 78 38
VA1420 99.5 78 38
VA3169** 300
69.5
93.6 72 32
VA3166** 200 103 83 43
VA3168** 300 103 83 43
4 BMUMINI UNDERCARRIAGE & UTILITIES
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CB
DE
A
HGF
TRACK CHAINS WITH BOLT-ON SHOESSpecial track chains have been accuratelydesigned for optimum pin & bushing retentionand increased component life. Exclusive heattreatment give Berco links consistent surfacehardness, unmatched hardened depth andstrong core hardness for increased componentlife. Berco pins & bushings are dimensionallymatched to the links and manufactured toprovide excellent track joint reliability. All thisresults in excellent wear resistance, strength anddurability for longer life. Track shoes, fromheavy duty rolled steel profiles, are made of lowalloyed Boron Steels with certified hardenabilitybased on Berco specification. They are throughhardened and stress relieved for high strengthand resistance to bending and breakage. Surface hardness HRC 47 for reduced wear andlonger life.• Links are forged from deep hardening Boron
Steels with certified hardenability based onBerco specification. Links rail surface isinduction hardened (HRC>53) to the wear limit(HRC>45) while final furnace temperingreduces link chipping and spalling.
• Bushings are treated in a special furnace forhigh temperature carburizing.
• Pins are deep hardened for best resistance towear and fatigue.
• Precision design and accurate machined forproper fit, higher reliability and longer life.
• For excavator class ranging from 4 to 6 tonsand 135 mm chain pitch.
• 3 possible configurations with track chain width(H) equal to 32, 42 or 85 mm.
• Rubber pads (as an option) can be bolted onthe track shoes.
• Track shoes have 3 bars.
UNDERCARRIAGECLASS
PART #DIMENSIONS
SHOE WIDTH A B C D E F G H
500
AK 167
135 35.5
55.5
35 22.5
139 101 58
VA2051 49.5 115 77 32
KM2731 49.5 123 85 42
AK 184** 400 74.5 139 104 58
** rubberized shoes.
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A
D
C
B
F EH
G
Type 1 Type 2
A
D
B
C
HE
G
F
TRACK ROLLERSRollers feature single inner flange and have beendesigned and manufactured for long life.Specific design ensures interchangeabilitybetween steel and rubber track belts, either atmachine assembly time or track replacementtime. A specific version of roller, (with a tallerflange) for rubber belts to be used in severeapplications, is also available.• Forged steel roller shell and specific heat
treatment upgrade mechanical properties forincreased wear life, superior structural supportand resistance to deformation.
• Induction hardening and superior finishing of theshafts.
• Bimetallic bushings for high resistance to radial
loads and longer life.• Berco’s exclusive seal groups help to ensure
lifetime lubrication for extended life and toreduce your costs.
• Maintenance free, for longer life and perfectoperation under any working condition.
• Precision design and carefully manufactured forperfect alignment, perfect fit of bushings andfinal assembly of the components.
• For excavator class ranging from 1 to 6 tonsand and 90-135 mm chain pitch range.
UNDERCARRIAGECLASS
Part #Dimensions (mm)
TypeA B C D E F G H
150
MU1666
131 140 8023 80
M10 18
100 1
MU1667 116 1
MU1680 20 75 140 1
300
MU3232
161 170
128 40 95
M1418
119 1
MU3238 122 30 85 108 1
MU3220 128 40 95 130 1
MU3327 158 167 128 40 95 M14 119 1
MU3195 173 181,8 136 40 100 M16 20 130 1
MU3319161 170
118 78 85 M1418
116 2
MU3286 122 30 85 M14 x 1,5 108 1
500 MU5178 190 202 158 52 110 M16 20 140 1
4 BMUMINI UNDERCARRIAGE & UTILITIES
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B
D
C EA
CARRIER ROLLERSCarrier rollers feature inner flange and have beendesigned and manufactured for longer life.Specific design ensures interchangeabilitybetween steel and rubber track belts, either atmachine assembly time or track replacementtime.• Specific heat treatment upgrade mechanical
properties for increased wear life, superiorstructural support and resistance todeformation.
• Induction hardening and superior finishing ofthe shafts.
• Bimetallic bushings for high resistance to radialloads and longer life.
• Berco’s exclusive seal groups help to ensurelifetime lubrication for extended life and toreduce your costs.
• Maintenance free, for longer life and perfectoperation under any working condition.
• Precision design and carefully manufacturedfor perfect alignment, perfect fit of bushingsand final assembly of the components.
• For excavator class ranging from 2 to 6 tonsand and 101,6-135 mm chain pitch range.
UNDERCARRIAGECLASS
PART #DIMENSIONS
A B C D E
300 MU3184 117 110 82 27 30
500 MU5157 163 110 82 40 -
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H
G
B
ID
F
C
E
A
L
IDLER GROUPSSpecific design of functional dimensions ensureinterchangeability between steel and rubbertrack belts, either at machine assembly time ortrack replacement time. A specific version of idler (with a thickerflange/tread) for rubber belts to be used insevere applications is also available. Berco idlergroups have tensioning devices that improve theoperative conditions of the machine formaximum flexibility.• Berco idlers provide superior structural support
and wear resitance.• Special heat treatment ensure proper hardness
level, providing long wear resistance.• Berco’s seal groups ensure lifetime lubrication
eliminating idler maintenance and reducingoperating costs.
• Idlers can be supplied with breckets or fullyassembled, adjuster and tensioning device.
• Precision design and accurately machined forproper fit, higher reliability and longer life.
• For excavator class ranging from 1 to 6 tonsand 90-135 mm chain pitch range.
UNDERCARRIAGECLASS
Part #dimensions (mm) PRE LOAD
(daN)MAX LOAD
(daN)STROKE
(mm)ØA ØB C D E F G H I L
150MU1694*
232272
23 129 18 75 190 472 60 22 1300 2000 20MU1695 252
300
MU3278
300 338
28
159 20 94 225
540 70 0 2520 4200 30
MU3332 40 540 90 0 2520 4200 30
MU3338 40 563 90 10 2520 4200 30
MU3339 40 563 90 10 3360 4200 15
MU3226 40 563 90 15 2520 4200 30
MU3227 40 568 90 15 3360 4200 15
MU3282A 40 563 90 15 2476 3028 10
MU3280 40 568 90 15 2900 3756 15
MU3279 28 525 70 0 3360 4200 15
MU3341 40 563 90 15 2520 3752 22
MU3316 40 568 90 15 2520 4200 30
500
MU5239 330 372
52 187 41.6 94 245
625
106
20 3490 4880 30
MU5240 330 372 625 25 3490 4415 20
MU5241 330 372 625 20 3490 4415 20
MU5236* 330 372 525 20 4645 5983 15
MU5237 330 372 625 20 4197 6876 30
MU5238 330 372 610 20 4185 4880 15
MU5245 320 362 525 20 3490 4950 31.6
MU5232* 346 388 525 20 4645 5983 15
* for rubber belt
4 BMUMINI UNDERCARRIAGE & UTILITIES
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A
CME
G F
H
B
SPROCKETSSprockets are designed to suit a wide variety ofhub flanges enabling a full choice of gearboxtypes.• Berco sprockets provide superior structural
support and wear resitance.• Forged or casted steel and special heat treat-
ment ensure proper hardness level, providinglong wear resistance and durability.
• Optimized design to reduce stress concentra-tion areas.
• Hunting tooth design extends tooth wear life.• Accurate machining of the mounting surfaces
ensure best performance and perfect inter-changeability.
• For excavator class ranging from 1 to 6 tonsand 90-135 mm chain pitch range.
UNDERCARRIAGECLASS
Part # N° HOLESDIMENSIONS mm
ØC ØH ØG ØF ØB M A E N° of teeth
150
BC2270A 9 22,2 11 180 160 277,2 8,4
90
23 19
MU1501A 9 22,2 11 155 140 277,2 11 23 19
MU1537A 9 22,2 11 180 160 305,3 11 23 21
MU1576A 9 22,2 11 155 140 305,3 11 23 21
MU1577A 9 22,6 11 180 160 277,2 14,5 24 19
MU1597A 8 22,2 11 180 160 305,3 11 23 21
MU1599A 8 22,6 11 180 160 277,2 14,5 24 19
MU1600A 8 22,2 10,5 157 140 277,2 8 23 19
MU1606A 9 22,2 11 180 160 277,2 11 23 19
MU1658A 9 22,6 11 180 160 277,2 12 24 19
MU1659A 8 22,2 11 157 140 305,3 11 23 21
300
KM1220A 9 32,2 13,5 232 210 376,9 11
101,6
27 23
MU3001A 9 32,2 13,5 212 190 376,9 12,5 27 23
MU3002A 9 32,2 13,5 232 204 376,6 11 27 23
MU3019A 9 32,2 13,5 232 204 376,6 13 36 23
MU3054A 9 32,2 13,5 232 210 376,6 11 36 23
MU3069A 8 32,2 21 240 200 376,6 13 27 23
MU3090A 9 32,2 13,5 212 190 376,5 11 36 23
MU3100A 12 32,2 13,5 232 210 376,6 11 36 23
MU3110A 9 32,2 13,5 215 190 376,6 14 27 23
MU3111A 9 32,2 13,5 232 210 376,6 14 27 23
MU3115A 9 32,2 13,5 215 190 376,6 13 36 23
MU3148A 11 32,6 11 180 160 312,9 14,5 24 19
MU3178A 8 32,2 21 240 200 376,6 11 36 23
MU3179A 9 32,2 13,5 215 190 376,6 12 27 23
MU3183A 8 32,2 21 240 200 376,6 11 27 23
MU3190A 9 32,2 15 262 230 376,6 11 27 23
MU3350 12 32 13,5 232 204 344,69 14,5 25 21
MU3288 10 32 13 232 204 376,6 12 27 23
500
MU5001A 9 37 16 262 230 415,0
18 135
45 19
MU5153A 12 37 15
260
230 415,0 45 19
MU5160A 16 37 17 220 415,0 45 19
MU5052A 12 41 15 230 500,4 38 23
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4 BMUMINI UNDERCARRIAGE & UTILITIES
CTL TRACK ROLLERSThe profile of the track rollers has been designedto ensure excellent track roller/trackbelt matching: in order to support the rubbertrack belt during normal running and preventdangerous kinks forming in the belt when themachine is working at an angle in harshconditions. Two solutions (two flange rollers andthree flange ones) have been developed witha greater axial length than track chain rollers,resulting in reduced specific pressure betweenroller shell and belt surface and thusguaranteeing a longer roller life.
CTL FRONT& REAR IDLERSThe front idlers (acting as track adjusters) and rear idlers aredesigned to ensurethe minimum winding angle for the rubber track belt and thebest pressure distribution,thus guaranteeing the longer life of the rubber componentsand greater machinestability. In particular, three are the available idler versions:
With laser welded steel forged roller shell,induction hardening, bimetallic bushing andheavy duty cast iron seal groups Berco canprovide the best solution for every need.
The outer shell of the idlers is made of austempered ductileiron (ADI) or forged and induction hardened in case of singleflange.
Double flange idlers better eliminate vibrations generated byconventional single flangeidlers and provide a “smoother ride” because the idlers rollinto the flat outer surface of thetrack belt avoid bumping up and down following the metalembedded parts of the rubber belt.Single flange idlers, provide best de-tracking resistance, whiletriple flange idlersprovide the best compromise between comfort and de-tracking resistance.
Part # A B ØD ØE
ID2802 208 215 200 212
KM4034 208 215 200 -
VA2681 180 195 200 -
VA3282 155 161 140 -
ID2023C 170 215 350 364
ID2076C 170 215 350 -
VA2254A 170 195 350 -
Part # A B ØD
KM3891 44 215 350
B
A
E D
B
A
D
B
A
D
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Undercarriage Systemfor Skid Steer 5 rollers, steel version
Berco developed also the track chain versionfor compact track loader applications. Specific undercarriage components have beendeveloped and tested over the years in orderto provide to its customers the best productfor tougher heavy duty works. This solution issuitable for machines from 3 to 5 tons.
Customized designs of complete CTL systems as bolt on solutions including frame andcomplete undercarriage components are available upon specific request. Please contact Bercosales department directly.
BERCO AFTERMARKETS COMPONENTS
OEM Machines Track Roller Front Idler Rear Idler
CNHNew Holland C175/C185/C195Case CT/440CT/445CT/450CT
CA 925 CA 935 CA 928
JCB 180/190/1110 CA 925 LK 424 LK 438
Part # A B ØD ØE
VA2580A 153 215 154 180
VA2577A 120 215 315 345
LA 519 Track Group assembly
B
A
D E
B
A
DE
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ADDING VALUE TO YOUR BUSINESSState-of-the-art 3D modeling, Finite ElementAnalysis (FEM) and Rapid Prototyping enables todesign, optimize and evaluate a componentbefore it is built.
Artificial Intelligence techniques are currentlybeing developed to automatically inspect 100% ofcomponents. Reliability Test on components arecarried out to determine life and performance in avariety of field applications.
Berco Metallurgy Laboratory employs advancedmachines such as an electron microscope withmicroanalysis, a spectrophotometer, tribometersfor wear tests, MTS presses for static and fatiguetests (also at extreme temperatures -70°C ÷250°C) on materials and components.
Huge efforts are also devoted to the developmentof New Materials and improvement of the HeatTreating Processes, to guarantee longer productlife and superior products.
Photo-elasticity and Strain Gauge techniquesare commonly used for stress and fatigue analysison individual and assembled components.
Berco adds value not only to the products butalso to Your Business.
MAKING A SUPERIOR PRODUCT
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STATE OF THE ART PRODUCTION
15
With a capacity of over 250,000 tons of finishedproduct, Berco manufactures more than 180,000track chains, 6,000,000 track shoes,1,300,000 rollers and 320,000 idlers andsprockets per year.
Track links are forged, quenched, tempered,machined and induction hardened on the railsurface. Bushings are turned and drilled in doublespindle lathes, case hardened, ground andsuperfinished (lapped) for longer seal life.
Track shoes are either hot rolled or forged foroptimum internal grain flow and stronger coreresistance, through hardened and stress relievedfor perfect geometry and excellent resistance tobending.
Complete track chains are then assembled in afully automatic transfer line (Berco Design) whereall important parameters (torque, lubrication, sealspositioning, etc.) are monitored.
Rollers are forged in two halves, welded inautomated welding stations, through hardened,machined and finally assembled with shafts,hubs, collars and seal groups.
Sprockets are forged for optimum internal grainflow and stronger core resistance, machined andinduction hardened on the entire tooth profile.
Idlers are fabricated by automated welding of hotrolled rail rims (one piece) with heat treated forgedhub and high resistance side plates. Paintingcompletes the process while final inspection onthe finished products guarantees the Total Qualityof all components.
AUTOMATED PROCESSES AUTOMATIC QUALITYThe entire production process is fully automatedand computer controlled via ComputerManufacturing Technology systems. Thisguarantees a highly reliable process and constantquality of the products.
THE RIGHT PRODUCT AT THE RIGHT TIMEA vast variety of raw materials and flexiblemanufacturing give the competitive advantage ofshort lead times while matching your specificneed. That’s what we also call CustomerSatisfaction.
HEAT TREATED TO TREAT YOU EVEN BETTERQuality materials and state-of-the-artmanufacturing are not enough to guarantee thequality of the finished products. That’s why theheat treating processes are carried out makingsure that all process parameters (temperaturegradients, time, quenching temperature, etc.) areconstantly monitored online.
Hardening and tempering upgrade mechanicalproperties for superior wear resistance, stressrelieving guarantees perfect geometry andexcellent resistance for longer product life.
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BERCO S.p.A.
Via 1° Maggio, 23744034 Copparo (FE) ItalyPhone +39 0532 864 111Fax +39 0532 864 [email protected]
Your Berco Dealer:
00907.WR424GB00D
Publ
ishe
d by
Ber
co C
omm
unic
atio
n D
ept.
ISO 9001 Cert. n. 0029/5
ISO 14001 Cert. n. 0009A/3
Published by Berco Communications Dept.
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