“worldwide and dedicated” usm corporation ltd.. cad / cam and projection cutting for the...

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“worldwide and dedicated” USM Corporation Ltd .

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“worldwide and dedicated”

USM Corporation Ltd.

CAD / CAM and Projection Cutting

for the footwear industry

worldwide and dedicated

ModelTracer captures the last shape, and designs drawn on a last

ShoeDesign last and design flattening, 3D design and visualisation

Profile last modification, sole / heel modelling

Pattern Engineering 2D upper designing and pattern work

Pilot entry-level pattern engineering

OrthoTec patt. development software for orthopaedic shoemakers

PatternCut controls the pattern cutting module

PatternData area and line assessment of 2D patterns

PatternStream area cost report of 2D patterns - for synthetic materials

ShoeCost pattern and database information for full shoe costing

Projection Cutting fast and accurate dieless cutting - CSC & CPC

StitchTec CAM software for automatic stitching machinery

CAD/CAMProducts

Product integration

auto-stitchingpallets

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

ProfileEngineering CAD/CAM

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

pallet datapart-pattern data

area and lineassessment

report

running length/ area cost

report

shoe cost report

auto-stitchingprograms

patterns forknifemaking

die-less cut components

last and sole-mould data

cost-relateddata

cost-related data

Product integration

PatternCut

PatternEngineering

TempusOrthoTec part

patterndata

patterns forknifemaking

Product integration

auto-stitchingpallets

StitchTec

PatternCut

PatternEngineering

TempusOrthoTec

partpattern

data

partpattern

data

pallet data

auto-stitchingprograms

patterns forknifemaking

PatternData

partpattern

data

area and lineassessment

report

Product integration

auto-stitchingpallets

StitchTec

PatternCut

PatternEngineering

TempusOrthoTec

partpattern

data

partpattern

data

pallet data

auto-stitchingprograms

patterns forknifemaking

PatternData

partpattern

data

area and lineassessment

report

Leather CuttingShoeCost

part-pattern data

shoe cost report

die-less cut components

cost-relateddata

Product integration

auto-stitchingpallets

StitchTec

PatternCut

PatternEngineering

TempusOrthoTec

partpattern

data

partpattern

data

pallet data

auto-stitchingprograms

patterns forknifemaking

PatternData

partpattern

data

area and lineassessment

report

Leather CuttingShoeCost

part-pattern data

shoe cost report

die-less cut components

cost-relateddata

ModelTracer ShoeDesign

lastdata

styledata

flattened last (forme)

flattened designreverse

eng. design

Product integration

auto-stitchingpallets

StitchTec

PatternCut

PatternEngineering

TempusOrthoTec

partpattern

data

partpattern

data

pallet data

auto-stitchingprograms

patterns forknifemaking

PatternData

partpattern

data

area and lineassessment

report

Leather CuttingShoeCost

part-pattern data

shoe cost report

die-less cut components

cost-relateddata

ModelTracer ShoeDesign

lastdata

styledata

flattened last (forme)

flattened designreverse

eng. design

ProfileEngineering CAD/CAM

‘lges’slast data

tread patterndesign

eng’. soles,graded lasts

last and sole-mould data

Product integration

auto-stitchingpallets

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

ProfileEngineering CAD/CAM

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

pallet datapart-pattern data

area and lineassessment

report

running length/ area cost

report

shoe cost report

auto-stitchingprograms

patterns forknifemaking

die-less cut components

last and sole-mould data

cost-relateddata

cost-related data

around the world

Asia14

Asia14

Americas3

Americas3

Europe24

Europe24

Worldwide39

Worldwide39

Germany

France

Italy

Portugal

UK

USA / Canada

Mexico

Brazil

Indonesia

Korea

Taiwan/China

Thailand

Vietnam 1

USM CRISPIN specialistsaround the world

3

2

1

1

17

1

1

1

2

3

6

2

sites

countries, sites and usersby ‘REGIONS’

0

20

40

60

80

100

120

140

160

180

200Countries

Sites

Users

Americas Europe Asia4 29 70 22 93 162 12 120 182

17 %

39 %

44 %

12 %

38 %

50 %

Jan. Nov. 12 27 31 16 48 57

0

50

100

150

200

250

300

350

400

450

Quantity

Dates

users

sites

countries

Worldwide user growthfrom 1990 to 1997

Over 400 users worldwide

Installations in 38 countries

Continuing Product Development

We are profitable

We are expanding

We are not computer salesmen

We are selling a complete tool to satisfy a Shoemaking need

We continue to support our product

WE WILL BE THERE TOMORROW

Dec. Feb. 25 93 127 28 133 202

Dec. Aug34 210 358 38 242 414

1990 1991 1992 1993 1994 1995 1996 1997

basic systems

Typical “2-D” system

Software Maintenance and Support Program’ via phone, fax, e-mail or modem

Digitise shell(standard)

Develop part patternsCheck part pattern Field,Grade part patternsDevelop auto-stitching pallet design

Cut sample patterns

Cut graded part patternsCut pallet leaves

Pattern EngineeringPatternDataStitchTec2

Pattern Cutting

From the fastest-growing computer company

Provides highest quality graphics

Can be connected to all network systems

Huge range of specialist and general application software available

Used for mainstream applications needing high quality high-speed graphics Optional floppy drive will read & write 3.1/2” MS-Dos disks

‘PC’ software has being re-written for the Silicon Graphics computer!

Silicon Graphicsworkstations

Pattern Engineering / Pattern Data

O2 workstation: 300 MHz RM10000 CPU (secondary cache)128 MB RAM30 GB hard diskNFS64-bit’ colour20” monitor 1280 x 1024 res.

Tempus / MicroCostPC : 900 MHz Win 2000 or NT256 MB RAM30 GB hard disk‘24-bit’ colour20” monitor 1280 x 1024 res.Internal Floppy drive and CD-Rom drive

ShoeDesign and Profile

O2 workstation: 300 Mhz RM10000 CPU (secondary cache)128 MB RAM30 GB hard diskNFS‘24-bit’ colour20” monitor 1280 x 1024 res.External floppy drive

O2 and PC

An Iomega ZIP drive is included,as standard, with all ‘First’ workstations.Second and subsequent (networked)workstations will not require a ZIP drive.

All O2 workstations include a CDROM drive: CRISPIN software issupplied on a CD disk.

Recommended workstationspecifications

Workstation options

Miscellaneous options

Communications module (Modem & s/w licence)

Uninterruptable power supply unit (‘ups’)

Serial port expansion unit

Networking hardware and software

Video camera

ISDN

Printers

Plotters

Graphtec plotter (A3) - desktop

H P DesignJet 450C / 800 (A1) - floor-standing

Back-up devices

QIC tape drive

DAT tape drive

Floppy drive

the products

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

ProfileEngineering CAD/CAM

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

ModelTracer

independant of CRISPIN workstation - using PC computer

compact, transportable, to maximise convenience and use

simple to use, requires minimal training

captures stylelines and reference points while digitising the last surface

may be used as a 'stand-alone 3D styleline, digitiser, to capture stylelines and ref pts

zero set-up time and minimal last preparation

no detailed last marking-up

will accomodate all types of last: of wood, plastic and even metal, and of any colour

plain 'block' lasts: hinged making lasts: 'fitted-up' orthopaedic lasts: inj. moulding footforms

benefits

ShoeDesign

StitchTec

PatternCutLeather Cutting

ProfileEngineering CAD/CAM

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

flattened last (forme)

flattened design reverse eng. design

ModelTracer‘lges’s

last dataeng’. soles,graded lasts

ShoeDesign

last processing

centreline can be edited after last digitising

last position (orientation) in space can be re-set

the 'foot' can be changed - to suit the designers preference

design guidelines can be defined and embedded in the last data

last can be extended to allow boot designing

last can be enlarged at the toe to emulate a steel toe cap

surface 'edge' enhancement

export last surface(s) by iges to engineering CAD

benefits

pre-design last flattening

consistent quality of last flattening

fast

tailored to suit the environment

multiple last flattenings, for alternative environments

upper-design: design flattening

no knowledge or skill required

direct transfer to CRISPIN Pattern Engineering

fast generation of part patterns for samples

fast generation of parts material costs

ShoeDesign

benefits

designing

easy on-the-last drawing

last repositioning while drawing

input of stylelines (& ref pts) captured by ModelTracer

inport lines from engineering CAD

colour upper component panels’

texture upper component panels’

fast editing of lines, and colours and texture selections

ShoeDesign

benefits

ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

flattened last (forme)

flattened design reverse eng. design

ModelTracer‘lges’s

last dataeng’. soles,graded lasts

ProfileEngineering CAD/CAM

Profile last modification, sole / heel modelling

Output: 'rapid-prototyping' and mould-making data

Rapid-prototyping of sole-units / heels / lastsfor design evaluationwithout the cost and time of mould making

Generates data for n/c last turning machinesand moulds for soles / heelsfor fast and accurate transfer to last makerand mould-makers.

Processing die-punching layouts from 'PE' for - fast and accurate machining of punching dies

Processing scanned data in ArtCAM - from any source - providing design freedomto create 'logo inserts' for sole unit moulds

Last mod and grading

ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

Tasks

Pattern Engineering

2D upper designing

Style development

Technical drawings

Sports shoe sole designing

Pattern assessment

Grading

Key benefits

Speed Accuracy Cost savings

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

Pattern Engineering

A few features

*’Interactive what you see is what you get”

Style development: Line colours:The default colours help you to recognise the purpose of each line; however you have the freedom to re-colour lines into groups any way you wish.

Stab-points:There are 5 ways of creating and positioning stab points: you are in control! Mocassins, eyelets, 2 and 1’punching’ - and the rest - all need stab points!

Part defining:Un-folded’ lines mean you define the shape as it really is, and an automatic Fill’ routine confirms the shape.

On-screen notes:Notes - Descriptions’- can be typed on-screen and attached to patterns, or to individual parts. It 뭩 a valuable style development tool.

Directories:Work - pattern files - can be kept in seperate Directories’ according to any grouping you need, for example by user, by season, by gender or by customer.

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

The professional pattern engineering system - to save time and money

Grading: Applying the ‘rade’The assignment’ of the grading instructions is visual, and easily reviewed.

Grading increments - availability:You pre-define files for children’s work, mens or womens work, irregular grading, 4-size’ grading, in fact whatever you need, attach a description, and save it. Now you can select the increment file at will.

Default grading:Simple’s traight’ grading is achieved effortlessly, and almost instantly.You have the option of arithmetic or geometric grading.

Un-limited screen display:Any number of parts may be graded to any number of sizes, and viewed on-screen together: and aligned at any point, and measured!

Transfer to the cutting module:Like default grading - it’s effortless and almost instant: the grading quality completely eliminates the time and effort required to edit graded parts!

Miscellaneous: A pattern assessment program is included for the pattern engineer to use.

Patterns can be output to publishing and drawing software programs.

There are just 3 levels of menu: the menu path is always displayed, so the menu system is really clear and friendly. Users become productive fast!

All grading instructions are saved - and archived - with pattern files.

Comprehensive archiving and retrieval menus are provided.

PatternDataand

ShoeCost- integrated

Data flow diagram

Pattern Engineering

PatternCut

Comms. Module

Comms. Module

Profile- Local’ or networked

ShoeDesign- Local’ or networked

Pattern Engineering- networked

Input Format:IGESDXF

Profile- Local’ or networked

ShoeDesign- Local’ or networked

Output Format:IGES ISO

HPGL DXFInterfaces to:

SAMCOStreamSATRASumm

ISIN Water-jet System

StitchTec- Local’ or networked

Cutting Tables:Zund M1200 & M800

Graphtec FC2202-VCT90Graphtec FC3200-50

Comeltz PC4NSei PL100 (&PL70)

Sei L710

2-D digitiser

Plotters:Graphtec MP5200

HP DesignJet 350C

Control Terminal

ProjectionCutting Systems

CSC and CPC

Pattern Engineering

Tempusor

Tempus entry-level pattern engineering

shoemaking CAD/CAM

for the budget-conscious,

reduced expenditure

that gets you started in

with the benefits ofPattern Engineering

PC-Basepattern engineering

Tempus

Simplified functionality and an PC-Base price,

with the connectivity of PE-2.

Pattern Cut

Tempus

2-D digitiser

cutting table

PC (20’ monitor)

SummaSketch lll Professional

Zund or Graphtec

And the software is up-gradeable

to Pattern Engineering-2.

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

ShoeDesign

StitchTec

Leather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

PatternCut

Total flexibility of pattern cutting priorities

The pattern cutting operation runs independant of the Pattern Engineering activity

A second operator can work on pattern cutting

Ability to re-cut individual patterns at any time - work priorities are instantly changeable

Location of cutting module may be separate from the Pattern Engineering workstation

PatternCut

Benefits

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

The *what if ?’ process -

As quick and simple as you wish! As detailed and complete as you need !

Providing -

An opportunity to explore alternative assessment methods.

An early cost indication before a pullover is shown to buyer.

Positive cost information relative to a style change.

Very fast cost information.

And it’s modular - you can use

PatternData and PatternStream alone or together, with or without ShoeCost

PatternData PatternStreamand ShoeCost

Features

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

PatternData

Processdiagram

digitisedpart patterns

Input:

area information,for selected components,

for a specific design

Output: Yield’ for

initialmaterial useage evaluation

Output to ShoeCost

area assessment methods‘Slm’ collective

parallelogram laycost

line assessment

Input from Pattern Engineering

line information,for specific linear operations,

for a specific design

Output: line analysis:

from which, operation Times’/ costsmaybe developed

The Yield’and line analysis output from PatternDatamay be transferred to, and used in, existing / alternative costing systems.

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

In-house pallet making using PatternCut- reduces costs- provides control over tooling response times and priorities.

Enables short production runs to be viable- reducing tooling up time and costs.

Eliminates production delays when in-machine digitising.

StitchTec

Benefits

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

Pilot / OrthoTec

ShoeCost

PatternData

PatternStream

Profile

ShoeDesign

StitchTec

PatternCutLeather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

CSC-101 based on the Zund M1300 cutting table

CSC-102 based on the Zund M800 cutting table

CPC-101 based on the Zund LC1400 cutting table

CPC-102 based on the Zund LC1800 cutting table

Projection CuttingProducts

technical features CPC-101 CPC-102 CSC-101 CSC-102

Cutting area (mm) 1400 x 700 1800 x 700 1200 x 1300 800 1300Projection area (mm) 1400 x 700 1800 x 700 1130 x 850 732 x 550Vacuum zones overall plus local overall plus local Two TwoCutting head 4-tool 4-tool 3-tool 3-tool

- EOT knife, pen & double-punch - - EOT knife, pen and router -Router option ? option ?Double-punch Tool option optionHeavy duty knife option option option option

Rec. Application - - - - leather 70 % or more - - - - - - synthetic 70% or more - - - - - - - - sheet or roll - - - - - - - - - - - thin card patterns - - - - - - paper and card patterns - - - routing plastic sheet - -

CAD / CAMfeatures and benefitsfor the shoemaker

Quick response to new designs No cutting dies necessary Accuracy of cut parts Automatic nesting on synthetic material (CSC) Stitchmarking processed automatically Simultaneous layout and cutting Interfaces to most CAD systems Automatic size labelling Automatic punching if required Parts positioned for cutting to suit material Cuts leather, synthetics and card

benefits

ShoeDesign

StitchTec

Leather Cutting

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

lastdata

styledata

‘lgeslast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

PatternCut

PatternStream

PatternStream / MicroCost area assessment of 2D patterns - for synthetic materials

Output: area and ‘Run-length’ information, for costingThe “what-if ?”processprovides the essential information for pattern engineers about

the key-cost, the synthetic material area asssessment / cost

and enables pattern engineers to

evaluate and compare style changes on a key-cost basis

easily and fast !

The “what-if ?” assessment process is fully automatic

and provides an optimal automatic-cutting layout

ShoeDesign

StitchTec

Leather Cutting

PatternEngineering

TempusOrthoTec

PatternData

lastdata

styledata

‘lges’slast data

partpattern

data

flattened last (forme)

flattened designreverse

eng. design tread patterndesign

partpattern

data

partpattern

data

eng’. soles,graded lasts

part-pattern data

ModelTracer ProfileEngineering CAD/CAM

PatternCutShoeCost

PatternStream

ShoeCost combines PatternData and material database information

Output: shoe cost reports

The costing process that is

as quick and simple as you wish!or

as detailed and complete as you need !

Data input from

PatternData and PatternStreamand

any commercial database

Data output

CAD / CAMfeatures and benefitsfor the shoemaker

lead to benefits

SPEED ACCURACY COST SAVINGS DESIGN PERSONNEL GENERAL

features

Less labour Increased productivity Shorter lead times

SPEED

benefits

Quality of upper assembly. Better fit on the last. Better shape retention. Reduced factory rejects.

ACCURACY

benefits

Materials. Labour Services

external grading / knifemaking

reduced costs for dies, stitchmarkers

COST SAVINGS

benefits

Greater design flexibility. Enhanced sales appeal.

DESIGN

benefits

Knowledge-based software de-skills the work Task-oriented software for easier operating Job flexibility Increased motivation Improved job satisfaction Recruitment & training

PERSONNEL

benefits

Menu-driven file handling and file security. Flexible equipment configuration and

manning. Remote technical support. Up-gradeable equipment and software. Fast tele-communications.

GENERAL

benefits

ModelTracer ShoeDesign

StitchTec

PatternCutLeather Cutting

ProfileEngineering CAD

PatternEngineering

TempusOrthoTec

ShoeCost

PatternData

PatternStream

CRISPIN will be there Tomorrow

is an on-going commitment

“worldwide and dedicated”