world pumps - 08 aug 2009
DESCRIPTION
The International Magazine for Pump UsersTRANSCRIPT
www.worldpumps.com
Number 515 August 2009THE INTERNATIONAL MAGAZINE FOR PUMP USERS
in liaison with
WO
RL
DP
UM
PS
Au
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st 2009
2009 - 5
15
Harnessing water power —using pumps as turbines
Also:
bearings
Water. To live, to work. Together.
Tratto dal Calendario 2004
exclusive on: www.caprari.com
Global solutions for the integrated water cycle.From extraction in deep wells to distribution in water supply networks; from civil or industrial waste water collection to treatment and reuse, CAPRARI stands out on an international scale for the excellence in the quality of its products, solutions and services. CAPRARI
skills and experience developed during over 60 years in the business for professionals who deal with the integrated water cycle.
WORLD PUMPS August 2009
Contents3
Oil & gas
Food and drink
Construction
17Going underground to lay cables in Norway
32
Vertical In-Line pump range launched
10
Avoiding wear on boiler feed pumps
Pumps as turbines in water industryRunning pumps as turbines has become an efficient method
of generating power as well as recovering energy, and as
Bryan Orchard discovers, pumps are less complicated to operate
than turbines.
Improving open canned systemsThe results of a study on the hydraulic performance of open-
bottom canned pump intakes should help reduce velocity
fluctuations and undesirable flow rotation, says David Sanders.
Blade adjustment cuts energy costsGerd Witte and Dr Manfred Stollenwerk examine how cooling
water pumps with an adjustable pitch angle of propeller blades
can lead to cost savings in power plants.
Keeping track of bearing wearEffective monitoring of thrust bearing wear is a crucial factor in
preventing pump and impeller damage. Sensonics’ Russell King
describes how the technology can be successfully implemented.
Applying NPSH to metering pumpsNPSH calculations are used to establish if centrifugal
pumps will operate satisfactorily in a given process. However,
extending the concept to metering pumps can be difficult, as
Patrick Deniau explains.
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Editorial 3WORLD PUMPS August 2009
WORLD PUMPS – our environmental policy
We are committed to reducing our environmental impact wherever possible, by limiting resource use and efficiently employing sustainable materials and technologies. This magazine is printed on a type of paper known as Apollo Gloss, which is manufactured from ECF pulp (bleached without using elemental chlorine) produced from renewable forest resources. The cover is produced using a water-based laminate. for further information about our environmental policies, please visit www.reedelsevier.com
EditorialEditor: Alan BurrowsTel: +44 (0) 1865 843686E-mail: [email protected]
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Sales manager: Peter MorganUK/Ireland, Germany, Austria, Scandinavia, USA & Canada, Eastern Europe.Tel: +44 (0) 1865 843646E-mail: [email protected]
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Alan BurrowsEditor
EUROPUMP INFORMATION
Europump, the Association Européenne des Constructeurs des Pompes, counts more than 300 pump companies as its members. Eighteen national associations of pump manufacturers are represented. Within the EU alone, its members have a collective annual turnover of more than E5 billion. Among Europump’s objectives, are the intention to be acknowledged as the principal body representing the European pump industry, and to become the recognized European source for, and forum for, the exchange of pump industry related information. Refer to Page 47 for contact details.
A member of Reed Elsevier plc
WORLD PUMPS TEAM
EditorialWelcome to the August issue of World Pumps
Our features this month begin with a look at the use of pumps as turbines in the water industry. Running centrifugal pumps in reverse rotation mode has been exploited to a limited degree as a means of generating power in locations where it is considered too expensive to purchase a hydro turbine. Nowadays, running pumps as turbines (PaTs) has become seen by some operators of small hydropower plants and pump manufacturers as an efficient method of generating power as well as recovering energy and contributing to savings. There is the added benefit that pumps are less complicated to operate than turbines.
‘Improving open canned systems’ discusses how the results of a study on the hydraulic performance of open-bottom canned pump intakes can aid engineers and pump users to design these systems with reduced velocity fluctuations and undesirable flow rotation.
Design improvements are also at the core of the next article ‘Blade adjustment cuts energy costs’. Once again, it shows that detailed design improvements can pay great dividends when it comes to energy savings. This article explains how power plants can save energy by using cooling water pumps with an adjustable pitch angle of propeller to change the flow rate.
However, good design is one thing, but keeping what you have going is a full time job for many pump engineers. ‘Keeping track of bearing wear’ argues that effective monitoring of thrust bearing wear is a crucial factor in preventing pump and impeller damage. This article describes the techniques available for monitoring thrust bearings on boiler feed equipment and explains how the technology can be successfully implemented and commissioned.
Finally, in ‘Applying NPSH to metering pumps’, we look at how net positive suction head calculations are routinely used to establish whether centrifugal pumps will operate satisfactorily in a given process.
WORLD PUMPS August 2009Business news4
www.worldpumps.com
Flowserve Corp’s Brazilian
subsidiary has received orders
worth US$18.4 million from
Brazil’s Petrobras for vertical wet
pit and vertical canned pumps
which will be used to load
petroleum onto bulk stations and
terminals at two ports in the
Brazilian cities of Rio de Janeiro
and Vitoria.
The orders support Petrobras’
Plangas initiative to increase
Brazilian gas production capability
by 3–5% by 2010. “Petrobras and
Flowserve have enjoyed a very
strong relationship for a number
of years, and we worked closely
together early in the project to
ensure we had the right
equipment to meet Petrobras’
needs,” said Tom Ferguson,
Flowserve Pump Division
president.
“Latin America is an extremely
important region for Flowserve,
and we’ve made strategic
investments in Brazil and in our
Rio de Janeiro facility to support
this growing area.”
www.flowserve.com
www.petrobras.com
Flowserve wins US$18.4mn deal
Colfax Corp’s Allweiler AG has
opened a new office in Bahrain
in order to better serve and
support its Middle East clients.
“While Colfax has worked for years
in the region on hundreds of oil
and gas, power generation and
industrial installations, we wanted
to increase our commitment to
current and prospective Middle
East customers,” said John Young,
president and CEO of Colfax.
Located in Sanabis, the new
office includes permanent and
special assignment employees.
Middle East clients include
Bahrain Petroleum Co, Saudi
Aramco, Kuwait National
Petroleum Co, Petroleum
Development of Oman, Qatar
Petroleum and Al-Khafji Joint
Operations.
“We look forward to having
direct and frequent contact with
our Middle East customers to
provide custom engineered
solutions, technical advice and
training seminars,” said Martin
Schroeder, on-site manager at
the Bahrain office.
www.allweiler.de
www.colfaxcorp.com
Allweiler opens Middle East office
Ensival-Moret’s Jérôme Duprez is
the new president of Europump,
the European association of
pump manufacturers. KSB’s Sönke
Brodersen and Sterling Fluid
Systems’ Carlo Banfi are first vice
president and second vice
president respectively.
All three will serve a two-year
term. The appointments were
confirmed at the Europump
General Assembly held in
Stockholm, Sweden in June.
Brodersen has also been
appointed chairman of Germany’s
VDMA Pumps + Systems
association. The vice president
of research at KSB AG
has been a member of VDMA
Pumps + Systems’ board since
2004. The VDMA Pumps + Systems
association represents about 120
German manufacturers of liquid
pumps and systems.
www.europump.org
www.vdma.org
Duprez presidentof Europump
Watson-Marlow Pumps Group
has opened new offices in
Zürich, Switzerland and in
Mexico City, Mexico.
The group can now offer Swiss
customers direct shipment from
its UK plant in Falmouth, saving
20% on transport costs and seven
days of delivery time. Swiss orders
ship on next-day-delivery terms.
Newly appointed sales engineer
Walter Burger will head up the
Swiss operation. “We’re delighted
to have Walter on board looking
after our Swiss contacts,” said
Klaus Heinrich, country manager
for Switzerland and Germany.
Watson-Marlow’s new sales
division in Mexico,
Watson-Marlow S de RL de CV, is
under the management of Latin
America’s sales manager Rolando
Sanchez. Guillermo Tellez has
been appointed as sales manager
for Mexico. The team will oversee
the transition of operations from
Watson-Marlow Inc in the US.
www.watson-marlow.com
New offices forWatson-Marlow Pumps
Denmark’s AP Moller – Maersk,
Skjølstrup & Grønborg
(UltraAqua) and DESMI have set
up DESMI Ocean Guard A/S, a
company specializing in ballast
water treatment systems
designed to protect local
maritime eco-systems.
“We have been able to combine
our knowledge of ship tech-
nology, water treatment in large
scale, and pumping technology
which has now resulted in a
unique and very sophisticated
concept based on proven
technology. A clear advantage
of our system is that it does not
use any type of chemicals,
which means there is no
pollution as a result of the
ballast water treatment,” claimed
Christian Ingvorsen, CEO of
DESMI Ocean Guard.
The new ballast water treatment
system uses very little energy
and meets the International
Maritime Organisation’s Interna-
tional Convention for the Control
and Management of Ships’
Ballast Water and Sediments.
DESMI Ocean Guard is currently
patenting the concept.
www.desmioceanguard.com
Danish firms partner on ballast water
Wirth Maschinen- und
Bohrgeräte-Fabrik GmbH has
changed its name to Aker Wirth
GmbH, following Aker Solutions’
acquisition of the German pump
manufacturer earlier this year.
“Our transition to Aker Wirth
reinforces our commitment to
our customers and employees
and strengthens our position in
the global market,” said Christoph
Kleuters, CEO of Aker Wirth.
“The Wirth name is a valuable
asset and will live on in the legal
entity name and product names
of the company,” said Per Harald
Kongelf, executive vice president
of Aker Solutions.
www.wirth-europe.com
www.akersolutions.com
Sale prompts name change for Wirth
Launched in 2007, World
Pumps India is published six
times a year in February, April,
June, August, October and
December. It is now read by
more than 20,000 pump users
in India.
If you would like your
company to advertise in
World Pumps India, please
contact Peter Morgan on +44
(0)1865 843646 or e-mail him:
Make itan Indian Summer…
Palace of the Winds, Jaipur
WORLD PUMPS August 2009Product news6
www.worldpumps.com
Mono NOV has added to its TR
Muncher range. The new model
has been especially designed to
protect downstream equipment
from blockages, meeting
discharge requirements in
sludge/fat processing. “Down-
stream process requirements
have changed due to the
increasing installation of finer
inlet screens, resulting in reduced
particles and solids loading
within the sludge treatment
process,” said Ian Hallows,
business manager for Waste-Tec
products at Mono.
The Muncher features a trash
trap, inclined cutter stack and
pull-back design. The cutters can
be specified to either 8.0 mm,
5.5 mm and 3.0 mm thickness to
match particle size.
www.mono-pumps.com
The addition to Mono NOV’s Muncher range.
Muncher meets process requirements
Pressure boosting helps fire-fighting KSB has launched two automatic
package pressure boosting units
for fire-fighting systems.
The Hya-Solo D FL single-pump
unit and the Hya-Duo D FL
dual-pump units have been
designed for use in residential
buildings as well as on commer-
cial and industrial premises. Their
maximum flow rate is 110 m3 per
hour, to a head of up to 160 m.
The Hya-Duo D FL dual-pump
unit features a stand-by pump
and separate electric circuits. The
units are started up and switched
off as a function of pressure and
can be controlled via one or
several remote ON-OFF limit
switches at a wall hydrant.
The discharge and suction side
of the pump are each
equipped with a lockable valve
which prevents any unauthor-
ised person from closing the
valves and thus stopping the
unit.
The pressure switches and limit
switches are monitored for
broken wires and short circuit
to make sure the pressure is
maintained and the unit is
always ready for fire-fighting.
Both units meet the criteria of
the new DIN 14462 standard for
fire-fighting water systems, which
is valid since April 2009.
www.ksb.com
Addition to magnetic drive rangeAnother non-metallic magneti-
cally driven gear pump has
been added by Pulsafeeder Inc
to its Eclipse range.
The Eclipse 125 has a wider
drive gear, idler gear, and liner,
making it easier to increase flow
without overspeeding the
pump. It is made of engineered
fluoropolymer, carbon graphite,
and graphite impregnated
silicon carbide bearings making
it suitable for corrosive fluid
applications.
The non-metallic gear pump
has only 16 parts that are self
aligning and allow for easy
maintenance and ease in
ordering, the company says. The
pump can be entirely serviced
from the front and leakage is
reduced. Its universal motor
adaptors can mate up to
multiple NEMA and IEC motors
while the universal flanges mate
to both ANSI and DIN flange
connectors.
www.pulsa.com
Flow measurement specialist
BadgerMeter has developed a
compact aseptic control valve
suitable for use in bioreactors,
pharmaceuticals, biologics and
food processing. The Series
SCV-09 is a modulating
diaphragm style valve which
meets the manufacturing
standards established by the 3A
Sanitary Standards.
The diaphragm valve uses a
patented sealing arrangement
which avoids the metal-to-metal
contact which could result in
metal particles being released
into sensitive products, while
giving a similar level of control to
a metal plug and seat.
The self-draining, isolated seal
design enables the valve to be
used in applications where quick
assembly and disassembly for
effective cleaning is essential,
such as clean-in-place (CIP) and
sanitize-in-place (SIP) processes.
www.badgermeter.com
Compact, aseptic control valve
UK manufacturer Boltight Ltd has
developed an electric pump
designed specifically for bolt
tensioner applications in the
wind turbine industry.
The TowerPack delivers a
maximum pressure of
2000 bar/29,000 psi and is
suitable for tough use in difficult
conditions. It offers durability and
reliability when working in wet,
windy, remote and harsh
environment and is IP56
protected, the company says.
The electric pump is built
around a steel frame with an
integral swivel lifting point. The
frame has been balanced to
keep vibration to a minimum. It
features a full pendant control
interface with a simple digital
pressure read out. High oil flow
ensures the pump reaches the
desired operating pressure very
quickly.
The pump offers on board
diagnostics, high and low
pressure filtration with
in-built sensors and a
high-pressure quick
connect port. The user
can select the
optional constant
pressure operation
if required.
www.boltight.com
Boltight’s electric pump for wind turbines.
Electric pump for difficult conditions
WORLD PUMPS August 2009Product news 7
www.worldpumps.com
MotorGuard, a control moni-
toring and protection device
for the company’s E series of
electric submersible pumps,
has been developed by Capari.
The device has been
specifically designed for the
company’s submersible units
but it can also be used with
every electric pump unit in
the range for all existing
applications, Caprari says.
The MotorGuard series includes
the MG1, which is built into the
panel base, and MG2, which is
built into the panel front.
MotorGuard is equipped for
complete, up-to-the-minute
control and monitoring functions
and has a single, user-friendly
procedure for setting all the
parameters, Caprari says.
www.caprari.com
Caprari offerssubmersible protection
Duel rate syringe pumpA syringe pump with two
independent pumping channels
linked through hardware and
software has been introduced by
KD Scientific.
The Gemini 88 pump can infuse
simultaneously at different rates,
or infuse with one syringe and
withdraw with the other. When
combined with a valve box, the
Model 88 can provide continuous
delivery, the company says.
The Gemini 88 is designed for
continuous operation 24/7 with a
range of syringes from 0.5 μl up
to 140 ml.
The pump has high pressure
capabilities and TTL and RS-232
interfaces for data acquisition and
control. The communications
ports enable daisy-chaining up to
100 pumps.
www.kdscientific.com
Current diversion ring helps VFDsInpro/Seal Company has developed current
diversion ring (CDR) technology for motors
using variable frequency drives (VFDs) to
adjust the speed output of alternating
current (AC) motors.
According to the company, VFD-controlled
motors can produce destructive shaft
currents that must be redirected around the
bearings, otherwise they can be destroyed.
Inpro/Seal’s CDR safely diverts these currents
and saves the motor bearings.
The CDR components are made from
corrosion resistant bronze in any shape or
configuration required, and are available as a
‘press-in,’ a ‘clip-on,’ a ‘split’ configuration or
an ‘MGS’ design, which prevents contamina-
tion from entering the motor bearing
enclosure while diverting destructive shaft
currents.
www.bearingisolators.com
Anti-clog technology for impellersITT has introduced anti-clog
impeller technology for its small
N-series of wastewater pumps.
The Flygt N-3085 impeller moves
axially to improve flow and help
eliminating clogging under
difficult of conditions. When
detritus enters the volute, the
patented N-hydraulic pushes
them from the centre to the
perimeter of the inlet. Moving
axially also enables very large
detritus to get through. The
impeller design is coupled to a
specially developed relief groove
and is self-cleaning.
ITT says that the new impeller
significantly improves the
anti-clog characteristics of the
company’s Flygt N series of
pumps. “This is a giant step in
the development of our N-range
for wastewater pumping,” says Ulf
Arbeus, R&D Director of ITT Water
& Wastewater.
www.itt.com
Diaphragm design lengthens lifeFlotronic Pumps has developed a
new diaphragm design for its
range of air-operated double
diaphragm pumps that could
help the diaphragm last longer.
Currently, the diaphragms in the
pumps feature an ‘inside out’
concept that enables fluid to
pass between the diaphragms
directly through the pump centre
with air pressure operating on
the outside. The pump is held
together with one nut situated
on the opposite side of the
pump from the external air valve.
After review, a ‘mid-shape’
diaphragm design was conceived
which has proved to be longer
lasting than traditional diaphragms
because the revised shape results
in less stress. It is also easier to fit
than its predecessors.
www.flotronicpumps.co.uk
WORLD PUMPS August 2009Product news8
www.worldpumps.com
Valveless dispensing and metering systemFluid Metering, Inc has intro-
duced the Smooth-flo PDS100
System valveless dispensing and
metering system which uses dual
synchronized pumps to help
eliminate pulsation.
The system features pulse-free
fluid delivery down to 15 uL/min
continuous flow. The precision
dual stepper controlled pump-
heads can be factory calibrated
to the user’s flow range.
In the system, the pump heads are
integrally mounted to the control
unit, which includes stepper
motors, drivers and programmable
electronics housed in an anodized
aluminium enclosure.
The Smooth-flo uses front-panel
membrane switches and a large
LCD display for programming.
The dispensing and metering has
RS485, 4-20 mA, 0-5V and 0-10 V
electronic control interface for
connection to process sensors,
PLC and PC control systems.
www.fmipump.com
Energy-efficient hydraulic fluidShell Lubricants has added a
new lubricant to its Tellus
hydraulic oil range that could
help increase the energy
efficiency of hydraulic systems.
In tests, Shell Tellus EE helped
companies reduce the energy
consumption of their hydraulic
machinery by an average of 8%
while also protecting equipment
protection and extending oil
maintenance intervals.
Shell Tellus EE is the company’s
first synthetic hydraulic fluid that
has been specifically designed to
help improve the energy
efficiency of the machinery in
which it is used. The fluid contains
a patented additive technology.
“Shell Tellus EE exceeds the
maximum test duration of
10,000 hours in the industry
TOST[1] test used to assess the
oil life of hydraulic fluids, as
well as demonstrates wear
levels in hydraulic pump tests
way below the levels often set
by industry standards or certain
OEM limits,” said Dennis
Woodley, Shell Hydraulics
product application specialist.
www.shell-lubricant.com
Portable kit from ITT
The Charge N’ Flow portable pump range from ITT.
ITT Corp has developed a new
line of off and onshore portable
pumps which are rechargeable
and submersible.
The Charge N’ Flow portable
pumps can be used to pump
bilge water from tight spaces,
as a deck shower, general
washdown, de-watering, and for
fluid transfer. Onshore the
Charge N’ Flow can help with
clogged sinks, or to assist with a
backed up drain basin. It is
capable of pumping hot or cold
freshwater, seawater, antifreeze,
and even diesel.
The portable pumps are 5.5 in
tall and 1.5 in in diameter, and
can handle up to 100 gallons of
water per charge.
The kit comes complete with a
12 volt 280 GPH pump, eight feet
of lay flat hose, spray nozzle,
enclosed battery, AC battery
charger, battery clip adaptor, and
a vehicle power adapter. It also
includes a filter for use in
submersible mode, or when the
filter is removed, the pump can
be used inline.
www.itt.com
No lubrication for vacuum pump
The Saurus939 vacuum pump containing the new Teflon system.
Italvacuum’s Saurus939 vacuum
pump now incorporates the
company’s LubriZero system,
featuring Teflon materials that
are resistant to corrosion, do
not require any lubrication and
reduce nearly to zero oil
consumption. According to the
company, the system also
makes it possible for the pump
to use synthetic FDA
approved oils.
The Saurus939 vacuum pump
is now suitable for all chemical
and pharmaceutical processes
such as drying, distillation and
reaction and recovery of
extracted solvents, the
company says.
The pump can transport
common solvents such as
methylic alcohol, ethylic alcohol,
chloroform, acetone, ethyl
acetate, methyl chloride, benzene,
toluene, isopropylic alcohol, ethyl
ether and heptanes along with
more aggressive chemicals such
as hydrochloric acid, acetic acid,
chlorobenzene, dimethylforma-
mide, acrylonitrile, dichloroethane,
cyclohexane, pyridine, dimethyl
sulphoxide and dichloromethane.
www.italvacuum.com
WORLD PUMPS August 2009Product news 9
www.worldpumps.com
Micro-dosing component materialsFluid Research Corporation has
introduced MicroShot, a line of
small pumps for micro-dosing
both single and dual component
materials.
Micro-dosing is dosing a single
component (1 part medium) in
volumes as small as .004 ml
(4 microns), while micro meter mix
is the dosing of dual component
(2 part media) in volumes as small
as .008ml (8 microns).
The continuing miniaturization of
products manufactured has
created a demand for micro
dispensing, the company says.
http://www.fluidresearch.com
MicroShot small pumps for micro-dosing.
Graphite Metallizing
Corp has developed
a range of its
Graphalloy bronze
metal grades that
do not contain
lead. The lead-free
formulations are
suitable for use in
bearings and
bushings where the
potential for lead
contamination is
unacceptable, and
pump applications
include deep-well
and potable water
pumps.
The no lead bronze formula has
also been accepted by the FDA
as suitable for many food-grade
applications. Graphalloy
bushings and bearings are
non-galling and are dimension-
ally stable when submerged,
under load or experiencing
wide temperature swings. The
range of grades can withstand
temperatures ranging from
cryogenic to +1000°F. The
bushings and bearings are
self-lubricating and are suitable
for applications where mainte-
nance operations are infrequent.
www.graphalloy.com
Bearings made from the Graphalloy lead-free formula.
Lead-free formula for bearings
absolute no leakage
low temperature applications
up to –160 °C and high temperature
applications up to +450 °C
pressure ratings PN 16 to PN 1000
single- or multistage design
horizontal or vertical installation
low life-cycle-costs
low noise level
standard or special design –
matched to the requirements
of customers process
HERMETIC-Pumpen GmbH
www.lederle-hermetic.com
E V E R Y T E C H N O L O G Y H A S I T S E R A – C A N N E D M O T O R P U M P S
Customer benefits with canned motor pumps
WORLD PUMPS August 2009Product news10
www.worldpumps.com
Larger sizes from Armstrong
Armstrong Limited has launched
new pump sizes for its ranges of
vertical in-line (VIL) and end
suction pumps.
Armstrong now offers a 20×20
×19 m pump for the 4300 Vertical
In-Line (VIL) Series, now the largest
in the range, which is designed for
large central plants and district
cooling facilities around the world.
The company has also launched
a 3×3×5 m pump for the Series
4280 end suction and Series 4380
VIL pumps.
The small units are suitable for
use in low head re-circulation
systems that are specified for
small chillers, boilers and cooling
towers. They can also be used in
low-head applications such as
greenhouses and small
commercial projects.
www.armstrongpumps.com
Engineer Andres Molinas standing on the large 20×20×19 m VIL pump.
Station control package could save energy Control Microsystems, a
developer of SCADA products,
has launched the FlowStation
110, a complete pump station
controller package.
The FlowStation has been
designed for use in storm and
wastewater lift stations and
common pump-up applications.
It can be set up locally by field
technicians or remotely by
system engineers, and is
suitable for stand-alone
installations or as part of a
greater SCADA network. It
features a pump controller, a
colour touch-screen local
operator interface, a GPRS
modem for remote web
browsing, SMS, and either email
alarming, or serial or Ethernet
radio for SCADA connectivity.
FlowStation 110 is designed to
support the monitoring,
calibration, and alarming of
pump current draw. It can help
minimise energy consumption
during peak demand periods by
using up to three alternate
setpoint groups.
www.controlmicrosystems.com
The FlowStation 100, which controls storm and wastewater lift stations.
A line of vertical centrifugal
pumps suitable for use with
aggressive, heated and contami-
nated fluids has been developed
by Friatec. The GVSO series of
pumps has been developed from
the company’s GVSN Series of
vertical pumps, the company says.
While the GVSN pumps are
typically used for pumping
sulphuric acids, liquid sulphur, tar
and molten salts, the GVSO pump
can be used being used to address
new applications in the solar
power generation industry. These
applications use molten salts with
temperatures up to 560° C. The
molten salt is used to help the
transfer and storage of the heat.
Friatec says that is has already
successfully tested its new GVSO
pumps for several solar plants
throughout Europe. The GVSO
submersible pumps, which are
suitable for aggressive fluids in
high temperatures are made from
high-grade stainless steels with a
medium lubricated sleeve
bearing concept.
www.friatec.com
Centrifugal pump for aggressive fluids
ITT Flowtronex has improved its
FloBoy pump system, which is
designed for landscape irrigation
systems. The two new versions
are suitable for use in parks,
recreational areas and sports turf.
The Floboy is available in two
energy efficient configurations, a
small and mid variable speed
pump (VSP). The Small VSP has
flow rates up to 250 GPM and
pressures up to 125 psi, while the
Mid has flow rates up to 450
GPM, and pressures up to 140
psi. Systems are available for
boost or lift applications and
supports rainwater and storm-
water harvesting. An external
flowmeter is also available.
The pumps feature variable
frequency drive (VFD) technology
with touch screen controls. They
also have a new enclosure made
of carbon steel and powder
coated, which has a lockable
door to the control panel, and a
removable rear access panels for
easy serviceability.
www.itt.com
Flowtronex improves irrigation system
WORLD PUMPS August 2009Product news 11
www.worldpumps.com
Mono NOV and Water For All, an
African non-governmental
organisation, have developed the
‘Fun Pump’, a water system made
up of an electric pump powered
by a solar panel and a children’s
merry-go-round. The electricity
generated from both the power
of the sun and the merry-go-
round provides a significant
increase in water production over
manually operated pumps, the
organisations say.
“The strength of the Water For All
programme combined with our
proven technologies and wide
distributor network across Africa
will allow us to bring clean water
to thousands of communities and
make lasting changes in the health
and well-being of children,” said
Paul Naylon, GROUP MD of Mono.
Depending on the depth and
yield of the borehole, the Fun
Pump’s solar panel can produce a
minimum of 5,000 litres of water
per day. When the merry-go-
round is in use, production
increases by approximately 20%.
The system also comes with a
pump, a 160 Watt solar panel,
generator, storage tank and tap.
In addition to the Fun Pump,
Mono and Water For All have also
worked together to develop the
Sun Pump, a 480 Watt solar pump
that is capable of producing
8,000-30,000 l of water a day
based on the specifications of the
borehole. The Sun Pump comes
with several pump options,
allowing it to work in a variety of
settings and depths.
www.waterforall.org
The ‘Fun Pump’ is partly powered by a children’s merry-go-round.
‘Fun Pump’ provides clean water
‘Super-tough’ rotating unitseepex’s MDP series of progres-
sive cavity metering pumps now
features a rotating unit made
from Xytel ST801, said by the
company to be a ‘super tough’
nylon which is virtually unbreak-
able, is more resistant to abrasion
than stainless steel, and runs at
low speeds and under high
pressure.
While conventional progressive
cavity pumps generally have a
rotating unit consisting of ten
individual parts, the rotating unit
in the MDP series is injection
moulded as a single piece, which
is less expensive than conven-
tional units, easier to maintain,
and much faster to replace,
seepex says.
The new MDP progressive cavity
metering pumps provide pulse-
free metering of low- to
medium-viscosity fluids with
repeatable accuracy up to ±1.0%.
The pumps are available in four
sizes with capacities from 0.1 to
580 l/h (2.5 gpm) and pressures
to 12 bar (174 psi).
Pumps featuring the Xytel ST801
rotating unit are suitable for
industrial wastewater, flocculants
and other water-based chemical
solutions, emulsions or slurries.
seepex says that they are not
recommended for use with
aggressive chemicals such as
concentrated chlorides, ketones
and most hydrocarbons.
www.seepex.com
www.worldpumps.com
WORLD PUMPS August 2009Applications12
The demand for natural gas is on the
rise – and with it the need for suitable
means of transportation. However,
pipelines are expensive and they often
cross through politically unstable regions,
allowing suppliers to cut off the supply
should they choose to do so. This is forcing
manufacturing and consuming countries to
increasingly rely on ships (tankers) to trans-
port the raw material. Around 270 such
tankers are currently sailing on the world’s
oceans and another 130 have already been
ordered and should be launched by 2011.
Of these, 45 are for Qatar alone, the world’s
largest producer of liquefied gas.
Tanks in tankers
Before it is shipped, the gas is liquefied by
cooling it down to minus 165°C and then
pumped into the tanks on board the ship.
This means that 600 times as much gas
can be stored in comparison with normal
temperature. While it is being pumped,
liquefied gas is subjected to a high pres-
sure of up to 150 bar. The chassis and
internal electric motors of the pumps,
which are a permanent component of the
tank’s cladding, are immersed in liquefied
gas. For this reason, they must be sealed
perfectly, particularly where the electrical
connections from the deck of the ship lead
into the pump. To do this, glass ceramic
specialist Schott uses a sealing technique
called a compression seal. “This calls for
both the glass isolator and the copper
conductor to be placed inside a stainless
steel housing and then be heated up so
that all of the elements melt together,” says
Dr. Oliver Fritz, technical manager large
scale feed-throughs at Schott Electronic
Packaging in Germany.
“As the assembly cools down, the glass
solidifies and the stainless steel housing
contracts to a greater degree than the glass.
Due to the differences in the coefficients of
thermal expansion of the materials used, the
glass isolators are subjected to compression
and a hermetic joint is created,” he adds.
Creating a hermetic seal
When the cold liquefied gas flows through
the pump, the stainless steel contained in
Oil & gas
Protecting the LNG process with glass sealsSpecial process equipment is required to transport cooled liquefied natural gas (LNG) from
pipelines to tanks. But it can easily cause havoc with electrical connections if it breaks the seal
around the pumps used to transport it. New sealing technology developed by Schott uses glass
ceramics to create a completely closed seal and ensure no gas escapes.
Schott’s glass-to-metal feed-throughs seal off the electricity supply of pumps on liquefied gas tankers. Photo: Schott.
www.worldpumps.com
WORLD PUMPS August 2009Applications 13
the housing of the feed-through continues to contract, exerts even
more pressure on the glass and, thus, helps ensure that it remains
sealed. Unlike the epoxy grouting often used for these types of
seal, the pressure barrier in the glass seal does not contain any
organic ingredients that may age when exposed to severe temper-
ature cycling and, thus, lose their hermeticity. In addition, when
compared to hermetic pressure barriers that feature a ceramic-
metal bond, glass feed-throughs are less likely to experience
breakage. Schott started manufacturing the first glass-to-metal
feed-throughs for liquefied gas applications 25 years ago.
Testing for strength
Because feeding electrical conductors through to the submerged
pump represents a rather sensitive area, it is necessary to ensure
that the glass seals are carefully manufactured.
“We are capable of supplying all types of products together with
certification in accordance with the European ATEX standard and
the international IEC standard for electrical safety,” said Ulrich Dirr,
sales manager large scale feed-throughs at Schott.
“Before it is shipped, each and every liquefied gas feed-through is
subjected to one and a half times the maximum required design
pressure and then tested for density using helium mass spectrom-
eters. Testing for electric strength and insulation guarantee reli-
able performance at voltages of up to 6,600 volts and flows of 600
amperes,” he adds.
Schott Electronic Packaging (EP) also manufactures housings
and other compo nents for the reliable, long-term protection for
sensitive electronics. The core technologies are glass-to-metal
and ceramic-to-metal sealing, thermal sensing components as
well as a variety of cutting edge specialty glass competences.
Schott has received a new purchase order from Japan to supply
large scale electrical feed-throughs for pumps used in liquefied
gas applications.
www.schott.com
Ulrich Dirr, manager sales, and Dr. Oliver Fritz, manager technology at Schott, examine a large-scale feed-through. Photo: Schott.
Some things are just made for each other
ABB drives and pumps. Winning the energy challenge.
With the help of low voltage AC drives, ABB
aims to optimise the water supply, process
use and effl uent treatment to give industry
a competitive advantage. While a drive and
a pump are a formidable combination, the benefi ts of
large plant effi ciency improvements, energy savings
and less wear and tear on moving equipment, applies
equally to compressors, fans, centrifuges, mixers
and screw conveyors that are used throughout the
water process. The end result: improved asset life and
increased plant availability. Make your move, call ABB.
Visit us at www.abb.com/drives
www.worldpumps.com
WORLD PUMPS August 2009Applications14
Food and drink
Ducking energy costs with VSDsA European duck meat producer wanted to save energy and reduce costs by improving the
drive control of its refrigeration plants, the greatest consumers of its electrical power. Installing
variable speed drives from ABB helped it accomplish this – and led to it installing drives on many
other types of plant in the Lincolnshire, UK-based factory.
Cherry Valley Farms is the largest
producer of duck meat and duck
products in the UK. It processes
45,000 ducks per day, weighing from 2 to
4 kg. Each duck is chilled, and the chilling
plant is a major part of the factory’s opera-
tion and accounts for a high proportion
of its operating costs. Because of this, the
manufacturer wanted to explore ways of
reducing its energy costs.
“I read in a magazine about an ABB case
study where low voltage AC drives had
been used by Northern Foods to save
energy,” said Darren Bolton, operational
improvement manager at Cherry Valley.
“We contacted the UK government-
backed Faraday Partnership to seek advice
on variable speed drives, as well as ABB
and its channel partner Inverter Drive
Systems (IDS).”
Avoiding interruption
In the food and beverage industry, the
refrigeration plant is often the single
greatest consumer of electrical power.
The plant is often sold in a price sensitive
market, so the users tend to use direct
on-line control as standard in order to
keep costs down. This means, however,
that that it is much harder to vary the
speed of motors and save money.
Moreover, most refrigeration plant users
are wary of carrying out modifications
for fear of interrupting the process – and
do not generally have the confidence to
make the conversion to variable speed
drives without specialist knowledge
and support.
ABB’s partner, IDS, looked at finding ways to
implementing energy savings. This project
initially involved setting up a seven day
energy analysis of the existing direct on-line
controlled condenser fans, in order to estab-
lish operating costs at fixed speed. The four
fans had a combined measured power
of 38 kW.A duck meat producer reduced energy costs by £25,000 a year after installing VSDs in its refrigeration plants.
www.worldpumps.com
WORLD PUMPS August 2009Applications 15
“The condenser fans are important due to
the nature of the operation,” said Blaise Ford.
managing director of IDS. ”In the first stage
of the refrigeration cycle, the refrigerant high
pressure liquid expands and absorbs heat
from the ducks being cooled, turning into
a warmer gas. This gas is then compressed.
The compressor transforms the vapour from
a low-pressure gas into a high-pressure gas.
“The refrigerant gas enters the condenser,
where fans are used to help cool it down
to atmospheric temperature and turn it
back into a liquid, ready to expand and cool
once again,” he added.
“We used the head pressure signal to
control our drive to keep this pressure
perfectly at its design point, varying the
fan’s speed to meet the chilling demand.
Previously, at Cherry Valley, this was only an
on-off cycle – the ABB drives also reduce
the inherent energy wasteful ‘cycling’ of the
original control.”
Payback from installation
Cherry Valley Farms decided to install ABB
standard drives, which were controlled
by the existing sensors for compressor
fixed head pressure. It then carried out
a further seven day energy analysis and
calculated the savings and payback periods.
It was shown that the drives had saved
13kW in total representing an annual saving
of £7,400.
As well as the energy saving on the
condenser fans, the reduced on-off cycling
of the refrigeration plant led to a further
10% reduction in compressor power reduc-
tion. It also significantly reduced fan noise,
improving the environment for neigh-
bouring properties.
Cherry Valley Farms has also installed drives
on several other types of plant in the
factory, including air compressors and water
pumps, and now makes energy savings of
£25,000 a year after installing £16,000 worth
of ABB standard drives This represents a
saving of 49.6% of the energy previously
consumed by these applications. The orig-
inal forecast estimated that payback would
be in 12.6 months but actual payback time
was only 7.7 months.
Low motor power
There are many areas where drives could be
used but IDS were excellent in genuinely
only picking up on those that could really
make a saving,” said Bolton. “Those compres-
sors that were working fine were left alone
at IDS’ recommendation. Their theoretical
results were all backed up with good graphs
and charts.”
In the past, many end users have focussed
on large power applications for their energy
saving projects. This case study demon-
strates that applications using motors
with powers as low as 5.5kW can produce
significant returns.
www.abb.com
“We used the head pressure
signal to control our drive to
keep this pressure perfectly
at its design point, varying
the fan’s speed to meet the
chilling demand.”
Different look. Same in-depth view.
Take a fresh look at the newly redesigned Pump Industry Analyst.
Download a sample copy at www.pumpindustryanalyst.com
www.worldpumps.com
WORLD PUMPS August 2009Applications16
Construction
Going underground to ensure dry cables The population around Stockholm, Norway, is developing rapidly and new homes are needed.
A range of hard-wearing submersible pumps have helped to transport contaminated water
from a cable tunnel installed deep below Stockholm, making it possible to power a whole new
generation of buildings for the growing city.
The Baltic Sea region could be one
of the fastest developing regions
during the next few decades. By
2030, Stockholm is expected to have 25%
more inhabitants than today, and these
people require homes in one of the most
densely populated areas in northern Europe,
an area divided down the middle by Lake
Mälaren and the Baltic Sea. In Stockholm,
this growth is shown by the large quantity
of construction projects currently on the go.
Modern technology is transforming the city
making it possible to quickly receive and
integrate new inhabitants.
One of the things making it possible to erect
3,000 new dwellings within the space of a
few years is the installation of seven submers-
ible pumps deep in the bedrock below south
Stockholm. These pumps are designed to
keep a high voltage cable tunnel dry.
Tunnel construction
”We are working on five parallel fronts
at the moment, enabling us to maintain
a pace of around 80 to 100 m per week,”
says Peter Ahlgren of Oden Anläggn-
ingsentreprenad, blasting supervisor for
the new high voltage cable tunnel. The
work started in January 2007 and tunnel
blasting is scheduled for completion by
April 2010 with a further year before the
tunnel is fully operational.
The Skanstull-Solberga cable dry tunnel
is one of a number of major construction
projects in progress around Stockholm and
its importance as a part of the city’s devel-
opment is considerable. 10 km of 220 kV
high voltage cable cutting straight through A Master pump from Grindex keeps the water away from the drilling rig as a new explosive charge is loaded.
www.worldpumps.com
WORLD PUMPS August 2009Applications 17
residential area will now be replaced with
cables laid through the new tunnel. This in
turn will provide sufficient land near the city
for some 3,000 new homes.
The total length of the main tunnel is 6.3 km,
with an additional 800 m of approach tunnels.
The depth varies from 30 to 60 m. Two of the
five tunnel fronts are blasted from the middle
outwards and accessed via a subterranean
transport tunnel. Work on both fronts takes
place in turn, blasting on one while clearing
away the rubble on the other. On the east
front a wheeled loader is fully occupied with
lifting away about 80 m3 of rock that is taken
out of the tunnel to various stone crushers
by lorry. On the west front, the rock is granite
with seams of diabase, a very hard stone,
which means that wear on the drill bits is
harsh and the drills need large quantities of
cooling water.
Wear and tear
Reliable pumps are needed to keep opera-
tions going, having to operate continu-
ously to keep the water out, and a
breakdown would have immediate and
serious consequences.
”It is very important for the pumps to
work properly if we are to keep up to the
schedule,” says Ahlgren. ”We need to pump
out 300 l of water every minute when we’re
drilling. It’s 50 m to the surface, so the
pumps need to stand up to a good deal of
strain, but so far they have functioned well
and we are working according to plan.”
Wear and tear on the pumps is consider-
able, because the water near the drilling rig
is full of drill cuttings which act like a kind of
liquid sandpaper which rubs constantly on
the internal parts of the pumps.
The company is using two models from its
most recent pump series: the Major N-pump
which can deliver more than 35 l/s (over
2 m3/min), and the Master H pump which
has a delivery head of more than 45 m.
“These are especially strong and hard
wearing and built to withstand these kinds
of conditions,” sayd Per-Åke Jägren from
pump supplier Grindex. “They incorporate an
entirely new design, where the abrasives in
the water are kept away from the sensitive
parts of the pump. Our own tests show that
these pumps last three times longer in hard
wear and tear situations like these. What we
are witnessing here confirms our own tests.”
The water is pumped up from the lowest
parts of the tunnel pipe to ground level,
50 m up, with the pumps working in stages
using sediment tanks along the way. The
water is pumped from the drilling rig to a
pump pit, where the water is pumped to
the next intermediate station, containing
the system’s large sediment tank. At this
point, most of the remaining drill cuttings
are separated from the water and the water
pumped on upwards is in large clean. Water
samples are taken regularly to ensure that
municipal water regulations are obeyed.
Regular servicing
A Grindex Master pump installed closest
to the drilling rig is most exposed to the
drill cuttings in the water.
”This water is almost like gruel,” says Ahlgren.
”The mixture clogs up the system quickly if
the plant is not correctly built and dimen-
sioned. Grindex recommend 2000 running
hours between services, but we service the
pumps every 1500 hours to be on the safe
side. In practice this means the shortest
service interval for the pump system is two
months. However, we carry out a standard
daily inspection of the equipment.”
”We’ve been operating at full speed down
here since the end of April and every-
thing has worked properly,” he adds. ”We
have now come some way into the tunnel
construction and are working at maximum
speed. It is important to us to be able to
maintain this tempo and reliable equip-
ment is essential. Just because the pumps
are scarcely noticeable when you pass by
them in the tunnel does not make them
less important. If one of them were to stop,
everything else would stop too.”
www.grindex.com
“The water near the drilling
rig is full of drill cuttings
which act like a kind of
liquid sandpaper.”
The cable tunnel is 6.3 km long and up to 60 m deep.
”This water is almost like
gruel. The mixture clogs up
the system quickly if the plant
is not correctly built and
dimensioned.”
www.worldpumps.com
WORLD PUMPS August 2009Applications18
Construction
As builders began to prepare the
ground for the construction of a
new highway tunnel in Oslo, the
excavators were not prepared for what they
were about to find buried under the mud.
As work progressed, the largest collection
of old shipwrecks ever found in Norway was
gradually uncovered.
Specialist archaeologists from the Norwegian
Maritime Museum stepped in to examine
the site and were surprised to discover
the remains of at least 14 wooden boats.
Some wrecks measured up to 17 m (56 ft)
and are believed to date from the late 16th
and early 17th centuries. The boats probably
sunk sometime after a massive fire swept
the wooden buildings of old Oslo in 1624.
After the disaster, the Danish-Norwegian
King Kristian IV had ordered Oslo city centre
moved before reconstruction started.
The wrecked boats are all fairly well-preserved
due to the mixture of mud and fresh water
at the site, which is located where the rivers
run into the sea at Bjoervika, which part of
Oslo’s old port. It became a remote area
after the city was moved.
A quick process
According to Lin Hobberstad, an onsite
archaeologist who oversaw the safe
recovery of the shipwrecks, the removal
process to recover the boats had to take
place as quickly as possible so that the
ships could be examined and ensure that
construction work on the tunnel could start
again quickly.
“Oslo Vei, a construction specialist based
in Oslo, recommended Tsurumi pumps for
the onsite drainage,” she said. “Good reliable
pumps are an essential part of an archaeo-
logical project like this and Tsurumi was an
obvious choice.”
The company installed 70 Tsurumi LB-480A
contractor pumps which are single-phase
portable pumps with level sensors which
start and stop the pump automatically. The
LB-480A’s electrode level sensor responds to
the level of water, switching on the pump
as it rises. As the water level drops away,
the automatic timer switch stops the pump
after just one minute. This helps alleviate the
Steering an even keel with effective drainageWhen archaeologists discovered a haul of 16th century shipwrecks at a Norwegian
building site, they realised that quick and efficient drainage had to be attempted to
ensure both safe examination of the ships and timely completion of the building.
A range of Tsurumi drainage pumps provided the answer.
Tsurumi LB-480A contractor pumps drain the excavation site, as archaeologists oversee the safe recovery of the shipwrecks.
www.worldpumps.com
WORLD PUMPS August 2009Applications 19
problems associated with allowing a pump to
operate non-stop, including greater wear and
tear and more frequent maintenance. Energy
consumption can also be higher leading to
greater energy bills for the contractors – and
more CO2 into the atmosphere.
The pumps also feature dry running which
helps avoid damaging the pump, and
reduces the need for higher staffing costs.
The 0.48 kW power-rated LB-480A is also
robust and durable during long periods of
continuous use, pumping up to 225 l/m
at maximum capacity. A combination of
a rubber pump chamber and a urethane
vortex impeller provides wear resistance,
vital for the water in this kind of application
which contains sand and silt in suspension.
The pumps are due to remain onsite until
the end of construction in 2012.
www.tsurumipump.com
“The removal process to
recover the boats had to take
place as quickly as possible
so that the ships could be
examined.”
One of the archaeology team dealing with a semi-submerged Tsurumi drainage pump.
www.worldpumps.com
WORLD PUMPS August 2009Applications20
Food and drink
Beefing up cattle feeding efficiencyA US beef producer uses corn-distilled soluables (CDS) as a feed ingredient to condition its cattle.
To make loading, transporting and storing the viscous CDS as easy as possible using tanker
trucks, the company opted for four Gorman-Rupp Super T-Series pumps. They proved both
reliable and easy to maintain.
Located in Central California, Harris
Farms Inc. has been a successful
family-run operation since its begin-
nings in 1937. Since its founding in Fresno
County, Harris Farms has grown into one
of the largest family-owned, vertically inte-
grated agribusinesses in the US. The Harris
Ranch has perhaps become best known
for producing the quality beef. It has a
fully integrated production system controls
every aspect of beef production, from cattle
procurement to feeding, processing to
distribution. All cattle are fed and processed
at separate facilities.
Harris Feeding Company currently
employs approximately 200 people and
has a capacity to feed 120,000 head of
cattle. However, the company is more
than a typical ranch or farm, and does
more than just supply grocery stores and
restaurants with beef. Under the direction
of feedmill superintendent Ken Zeman,
the company operations include a cattle
feed manufacturing facility that stores
and transports corn-distilled soluables
(CDS), which is a byproduct of ethanol.
CDS is used as a feed ingredient, and
protein source, as well to condition the
feed before feeding the cattle. To pick up
the CDS, the company sent its trucks to
ethanol production facilities, where it was
purchased and then loaded into a tanker
truck trailer.
To mount the arduous task of quickly
and efficiently moving the CDS, in order
to maintain a quick operational efficiency
while minimizing man-hours, Zeman
brought Bogie’s Pump Systems onboard.
Zeman had first worked with the company
when he rebuilt a pump that was used for
unloading Pre-mix. At that time, Zeman
mentioned the CDS transportation and
storage problem he was facing, and felt
confident in the capabilities and knowl-
edge of the team at Bogie’s to help him
move forward with the project.
To make loading, transporting and storing
of the CDS as seamless as possible,
Cameron Storrar of Bogie’s Pump Systems
had to find a way to quickly load and
unload the fleet of eight tanker trucks
travelling between the Harris Feeding
Company and the ethanol plants. “There are Four Gorman-Rupp Super T-series pumps provide reliability for Harris Ranch, a US beef producer.
www.worldpumps.com
WORLD PUMPS August 2009Applications 21
four unloading pumps and we can unload
four trucks at a time,” said Zeman. “When
I told Storrar about our need to transport
approximately 17 loads of product a day,
and then transport it to the mill where it is
then pumped through unloading pumps,
he saw our problem and began to design
a solution that would meet the needs of
our company.”
Storrar began to implement a solution that
not only provided for the transportation
and storage of CDS, but could also do it
efficiently and safely. In this particular case,
the challenge was to unload as many trucks
as quickly as possible, deliver the CDS to
the storage unit and then to turn around
and make another run. A properly working
pumping system was key to ensure that this
side of the operations ran smoothly.
Easy maintenance
“For the unloading pumps, Harris Feeding
Company opted for four Gorman-Rupp
Super T-Series pumps,” said Storrar. “The
reason why I chose the solids handling
pump for this application was because
the customer specified they didn’t want a
special pump that would take a long time
to get parts for or that was hard to repair,”
continued Storrar. With the Super-T tech-
nology, design features such as an external
shimless adjustment, dual protection of
bearings and an ‘easy-grip’ cover plate
handle make maintenance easier for the
growing cattle operation.
Because CDS is a thick, pasty substance with
a degree of acidity to it, Storrar needed a
pump that could handle the viscous liquid
it was transporting. As CDS is different from
most fluids pumped, it requires that certain
parameters be met in order to move the
somewhat dense substance.
Even though Harris Feeding Company had
some previous experience with Gorman-
Rupp pumps, none were as large as the
ones that pump straight into the mixer
box. “I’ve used some of the smaller pumps,
which were Super T-3’s and they just
perform. I haven’t encountered any prob-
lems, and Storrar will probably be retired
before I have to replace that one – and
I think that will be many years down the
road,” said Zeman.
With easy installation, the Super Ts are
able to unload a truckload of 52,000
pounds in 12 minutes. “I chose the most
common pump from Gorman-Rupp
in order to ensure that we constantly
have that model in so that if there were
any maintenance issues, they could be
addressed swiftly with very little down-
time,” said Storrar.
The fifth pump that was installed by
Bogie’s serves a different purpose – it’s an
unloading pump that is fully automated
and it transfers the product from the
storage tanks to the working tanks and
from there it is pumped back into the feed.
There, the CDS is mixed into the feed mill,
which is the onsite feed manufacturing
facility that is located at the Feedlot.
The solution that was put into place
makes the loading and unloading
process efficient and easy to maintain.
“When the pumps came in, they were
ready to go. All we had to do was hook
up power and we were off,” said Zeman.
“The project cost was about US$500,000
and the project return on investment was
very attractive.
To meet growing environmental and
government requirements, the farm of the
future will undoubtedly be a cutting-edge
enterprise.
www.GRPumps.com
Since CDS is a thick, pasty substance with a degree of acidity to it, Super T-Series stainless steel pumps were selected.
Large Gorman-Rupp pumps were selected to pump directly into the mixer box.
WORLD PUMPS August 2009Feature222222
www.worldpumps.com 0262 1762/09 © 2009 Elsevier Ltd. All rights reserved
Operating
Pumps as turbines for water industryRunning pumps as turbines is a well-known concept in the water supply industry. It is seen as an efficient method of generating power as well as recovering energy and contributing to savings. There is the added benefit that pumps are less complicated to operate than turbines. Bryan Orchard reports.
The concept of running a centrifugal
pump in reverse rotation mode has
been recognised by pump manufac-
turers for many years and within the water
supply industry this concept has been
exploited to a limited degree as a means
of generating power in locations where it
is considered too expensive to purchase a
hydro turbine. It has not gone unnoticed
by water suppliers, operators of small
hydropower plants and pump manufac-
turers that running pumps as turbines
(PaTs) is an efficient method of generating
energy as well as recovering energy and
contributing to energy savings. In the
current world economic climate where
reducing energy costs is becoming a high
priority it is not surprising that PaTs are
starting to create significant interest.
KSB Aktiengesellschaft is one of a group
of pump manufacturers that is active
in investing resources in PaTs and the
company has recorded considerable
success with its solutions in several
parts of the world. Applications where
KSB already has pump units on PaTs
duties include small hydropower systems
(<10 MW), major water transport systems,
reverse osmosis and industrial systems
where the technology can be employed
as an alternative to throttling devices.
“KSB has been active in supplying volute
casing and ring-section pumps for PaTs
duties over several years, mostly into the
small end of the hydropower market,”
says Sander Klos, KSB’s senior project
manager, Small Hydropower. “In the small
end market power requirements are
typically up to100 kW, but the investment
costs are relatively high for conventional
hydropower units and the payback
period can be as high as 15 years. With
our PaTs solution, the payback period
can be as short as three years and there
is the added benefit that pumps are less
complicated to operate than turbines.”
He continues: “For locations where there
is a relatively constant water supply but
power supplies are unreliable or even non-
existent, PaTs are a simple and economic
approach to generating power. Not only
that, PaTs can also have a role to play in
locations where the power supply is readily
available and reliable. KSB is now supplying
systems for very large water supply infra-
structures which traditionally have been
the domain of conventional hydroturbines.
Here the power being generated is contrib-
uting to the overall running costs of the
water pumping stations and putting power
back into the national grid.”
Identifying the potential for running
pumps as turbines originated when
users in the water industry wanted to
know what the impact would be on
their systems should a pump stop and
Figure 1. KSB Etanorm pumps operating as turbines in a water pumping station.
WORLD PUMPS August 2009Feature 23
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then go into reverse operation. This was a
scenario which was raised with KSB and in
response its hydraulics engineering depart-
ment was brought in to examine this issue
and to calculate the turbine performance
curves of pumps when running in reverse.
They discovered that the behaviour of the
pump running as a turbine is very good as
the energy output could be higher than the
energy input used to run it as a pump.
Hydraulically, the pump in turbine mode can
handle a higher volume of water than when
in conventional pumping mode. There is a
higher flow inside the pump and this means
that the amount of energy that comes out
is higher. An added bonus is that when it
is in reverse operation and running as a
turbine the pump runs more efficiently than
in conventional mode. The operating range
for ring section and volute casing pumps is
illustrated in Figure 1.
Cost-effective power
With the pump running in reverse, the shaft
torque can be utilised in a number of ways.
When attached to a generator it is the mains
frequency that determines the speed. In such
a scenario to generate a frequency of 50 Hz
the pump as turbine would have to run at a
rate of ~1515 rpm (a little over-speed). Incor-
porating frequency inverters and appropriate
mains feed circuitry would create greater
speed variation without adding very much
cost to the package. It can be seen, therefore,
that this is a very cost-effective way of gener-
ating power even when compared to the
higher efficiencies of a conventional turbine.
An alternative application would be to
connect a PaT directly to a driven machine,
another pump being an example, which
does not have either a motor or generator
to fix the speed. This mechanical solution
to providing energy has been successfully
supplied by KSB to locations in many parts
of the world where a power supply is not
available for operating water distribution/
transfer pumps but there is sufficient energy
in head of water to drive the PaT.
In order for this type of unit to operate
effectively both the PaT and pump must
have ‘equal output’ at both ends of their
shafts, which means that they must be rigidly
connected to each other by couplings or a
gearbox. If the Pat does not have sufficient
strength, then the pump to which it is
connected will not be able to provide the
necessary discharge head. On the other hand,
if it is too strong, the Pat will either waste
energy or overload the pump.
Because of its exposure in all sectors of
the global water supply industry, KSB has
products that have been proven over many
years. Pumps that the water industry will
be more than familiar with are the Omega,
Etanorm, Multitec and RDL ranges and it
is these products that KSB is advocating
for hydropower duties for heads above
10 m. Where the head is below 10 m and
flow rates are high, then axial flow pumps
provide the most effective solution. The
scope and operating capabilities of these
pumps has enabled KSB to establish a
business sector dedicated to designing PaT
modules which can be used in single and
multiple configurations (see Figure 2).
The capability to operate multiple PaT
modules is highly relevant for locations
where the water supply can fluctuate.
Unlike conventional turbines, PaTs do not
have adjustable guide vanes for adapting
to fluctuations in the water supply and this
is perceived as a drawback to their use. By
employing a number of differently sized
units to distribute the total volume of water
available, this difficulty can be overcome.
According to KSB, running several units
requires only the minimum of control and
although this type of arrangement does
diminish the cost advantage of the PaT over
the use of a single turbine, it remains advan-
tageous in terms of appropriate technology.
Quite simply, pumps are easier to operate
and maintain that conventional turbines. ■
Figure 2. The application range for ring section and volute casing pumps operating as turbines.
Figure 3. Cutaway of Etanorm pump as a turbine. When the liquid in a centrifugal pump flows from the discharge outlet to the suction inlet it follows that the impeller will turn in the opposite direction. Should the head of pressure be high enough to overcome the breakaway torque of both the impeller and shaft, the torque can be employed to drive a generator.
ContactsBryan Orchard
Orchard PR Limited
Email: [email protected]
Sander Klos
KSB Aktiengessellschaft
Email: [email protected]
www.ksb.com
WORLD PUMPS August 2009Feature242424
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Design and performance
The results of a study on the hydraulic performance of open-bottom canned pump intakes should aid engineers and pump users to design these systems with reduced velocity fluctuations and undesirable flow rotation. David Sanders of Sunrise Engineering with Steven L. Barfuss and Michael C. Johnson of Utah State University provide the details.
Pump systems often require the
use of an open-bottom canned
intake to house the vertical
turbine pump. A canned pump can be
defined as one in which the pumping
unit is housed within a shaft and may
be considered in two separate
categories – open-bottom and
closed-bottom. Open-bottom canned
pumps draw water from a horizontal
header, which passes flow along the
bottom of the open can with enough
head to at least submerge the pump
bell within the can. Closed-bottom
canned pumps are enclosed at the
bottom, and water fills up the can by
way of an inlet pipe on the side of the
can. This article investigates open-
bottom canned pump intakes and the
measures necessary to improve
hydraulic performance and reduce
velocity fluctuations and flow rotation
under varied conditions.
In open-bottom canned pump systems
where the average velocity in the
header (perpendicular to the can)
becomes greater than the average
velocity in the riser, a number of
potential problems may arise. Of these,
the potential for vortices, flow pre-
rotation (annular flow pattern with
tangential velocity occurring upstream
of the turbine) to the pump impellers,
turbulence, and unsteady and non-
uniform flow at the pump throat can
be of particular concern. The problems
may be compounded as header veloci-
ties increase and as the distance from
the pump bell to the header (YBell)
decreases. The previously identified
problems can reduce pump efficiency,
increase maintenance and, over time,
cause damage to the pump. Because
of this, the American National Stand-
ards Institute (ANSI) and the Hydraulic
Institute (HI) have established accept-
ance criteria for physical model tests of
open-bottom canned pump systems.
These criteria include having a circula-
tion angle, θ, less than 5°; time-averaged
velocities at points in the throat of
the bell should be within 10% of the
cross-sectional area average velocity;
and time-varying fluctuations at a point
should produce a standard devia-
tion from the time-averaged signal of
less than 10%. The circulation angle is
defined as:
θ = arctan(Vt /VA)
where Vt is the average tangential
velocity of the tip of the rotometer
impeller, and VA is the average vertical
velocity at the pump throat.
HI guidelines
In order to achieve acceptable hydraulic
performance in open-bottom canned
pump intakes, the HI has published
the following design and operation Figure 1. Simple schematic of the IPS3 forebay model.
Improving open canned systems
WORLD PUMPS August 2009Feature 25
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guidelines for the benefit of the engineer and
pump user.
1. A vortex suppressor is necessary to break
up abnormal flow patterns ahead of the
pump suction bell.
2. The maximum horizontal header velocity
is 1.8 m/s (6.0 ft/s).
3. The maximum riser velocity is 1.5 m/s
(5.0 ft/s).
4. The minimum distance from the
horizontal header to the bottom of the
pump bell is 3.0xD, where D is the inside
diameter of the riser.
5. The pump must hang centred in the
vertical riser pipe.
6. The minimum distance from the
submerged pump bell to the water
surface is 1.0xD.
7. Open-bottom canned intakes with
flow rates exceeding 315 litres/s
(5000 US gallons/min) per pump require
a model test.
In researching this topic, any background
or supporting information available was
exhausted, but very little useful informa-
tion was found. Therefore, data from
physical models took on great significance
in this study.
Physical modelling
As a basis for research, the data from three
physical model studies were used. The first
was that of an underground chamber with
a horseshoe-shaped cross-section, known
as Intake Pumping Station No. 3 (IPS3),
from which water would be pumped to
a water treatment plant and then to a
nearby city. In the IPS3 physical model
study, a pump forebay (header) using
11 pairs of identical pump shafts (risers)
connected to the top of the forebay was
modelled. Figure 1 shows a schematic of
this model.
The second model study used was that of
Intake Pumping Station No. 1 (IPS1). The
setup of IPS1 was similar in design to that
of IPS3, but it had only 10 pairs of pump
shafts (risers), and the forebay (header) had
a much smaller cross-sectional area and,
consequently, a much higher header velocity
than IPS3. A schematic of the IPS1 forebay
model is shown in Figure 2.
The third model study included a single
acrylic pipe (riser) that branched perpendic-
ularly off a 61.0-cm (24-inch) line (header).
This model was used to determine the
similarities between the IPS3 and IPS1 data.
Figure 3 shows a schematic of this research
model.
The objective of this study was to
determine system configurations that fall
outside the HI guidelines. This makes it
possible to install pumps closer to the
header or operate the system at higher
header or riser velocities than the HI
guidelines suggest.
The models
The pump shafts for the models were
constructed of clear acrylic tubing, which
enabled the observation of the flow
conditions to the pump bells, including
vortex formation and persistence as well
as other flow rotation. The pump throats
and pump bells were also constructed of
acrylic, using moulds to form the bells.
The pump bells in each of the three
model studies were tested with and
without vortex suppressors. Figure 4 shows
an example of the vortex suppressors used
in these model studies.
Acrylic turn columns were fabricated and
connected to the pump bells, allowing the
bells to be rotated within the risers a full
360°. These turn columns allowed for the
collection of velocity data at any position
along the circumference of the pump throat
using a single permanently mounted Pitot
tube and static pressure tap. These instru-
ments were used to evaluate the potential
for velocity fluctuation and flow rotation
problems at each pump throat. Differential
Figure 2. Simple schematic of IPS1.
Figure 3. Schematic of the research model test setup.
WORLD PUMPS August 2009Feature262626
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pressure transducers, which are accurate to
1.0%, were connected to each Pitot tube to
measure the velocity head. A rotometer, as
described in the HI Standard, was mounted
in each pump throat. These rotometers were
used to detect rotational flow entering the
pump throat, enabling the calculation of the
circulation angle.
Flow rates through the models were meas-
ured using calibrated orifice flow meters
capable of reading to within 0.5%. For
low flow rates, a weigh tank was used to
increase the accuracy in the flow meas-
urement and flows were regulated using
control valves.
Conditions investigated
With three variables in this study (Vr , Vhand YBell), the ratio of Vr /Vh was used to
create a dimensionless control parameter
that would facilitate the comparison of
different test scenarios. In this ratio, Vr is
the flow velocity through the riser, calcu-
lated immediately upstream of the bell
in the shaft, and Vh is the flow velocity
through the header, calculated immedi-
ately upstream of the riser. This velocity
ratio was used in comparing the hydraulic
conditions at varying YBell distances. The
tests run on each model had a Vr /Vh ratio
range of nearly one order of magnitude.
The research model was tested with Vr /Vhratios ranging from 0.15 to 1.23. In the
IPS1 model study, the ratios ranged from
0.58 to 5.8, while in the IPS3 model study,
the Vr /Vh ratios ranged from 3.5 to 34.8.
While it would be desirable to operate
each model over a wide flow range,
physical limitations restricted the range of
possible velocity ratios. Therefore, while
Vr /Vh ratios in the IPS3 model reached
34.8, Figures 5-7 only show ratios up
to 8.0 because the IPS1 model and the
research model were physically limited
to ratios lower than 8.0. All IPS3 tests
with ratios higher than 8.0 yielded results
within the HI Standard.
Test results
Figure 5 (a and b) shows the velocity
fluctuation and Figure 6 the velocity
distribution, while Figure 7 compares the
circulation angle calculated for each test
condition. All these figures also illustrate
the published HI standard in reference to
the actual test data for comparison. The
figure icons differentiate between specific
model tests and describe the distance from
the pump bell (in riser diameters) to the
header (#xD).
As illustrated in Figures 5 and 6, the velocity
ratio had a direct effect on the velocity
fluctuations and the mean velocity distribu-
tions, with or without the vortex suppressor.
The apparent uniform trend of the data for
the velocity distributions and the velocity
fluctuations both with and without the
vortex suppressor is noteworthy. It appears
that at higher velocity ratios, the distance
from the pump bell to the header (YBell) has
a less significant impact on the system. The
circulation angle (Figure 7) was reduced by
the addition of the vortex suppressor.
Figure 4. Typical vortex suppressor used in each of the three model studies.
Figure 5. Standard deviation of the velocity fluctuations measured (a) without a vortex suppressor, and (b) with a vortex suppressor.
(a) (b)
Figure 6. Deviation in the mean velocity distribution measured (a) without a vortex suppressor, and (b) with a vortex suppressor.
(a) (b)
WORLD PUMPS August 2009Feature 27
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Discussion
Velocity ratio
While the HI’s guidelines are an excellent
resource for helping the engineer and pump
user design and operate a system that falls
within their acceptance criteria for model tests,
the velocity ratio used in this research study
would be an additional helpful tool that would
allow engineers and pump users to change
the configuration of the system to meet their
needs. This could include having YBell distances
less than the distance suggested by the HI, if
need be, to access more water. It could also
permit the use of higher average velocities in
the riser if more water were needed, as long
as the correct header velocity was used to
achieve an acceptable velocity ratio.
With the use of Vr/Vh ratios, the HI design
parameters are extended beyond what is pres-
ently available. The determination can be made
that without a vortex suppressor, at a YBell dis-
tance of 1.0xD, Vr/Vh ratios above the ‘minimum
acceptance ratio’ of 1.0 should result in condi-
tions that would fall within the HI Standard.
Therefore, systems that need to operate at a
header velocity of 1.8 m/s (6 ft/s) – the HI limit
– would need to keep the riser velocity above
1.8 m/s (6 ft/s). Conversely, if systems need to
operate at a riser velocity of 1.5 m/s (5 ft/s)
– the HI limit – the header velocity would
need to stay below 1.5 m/s (5 ft/s).
Vortex suppressor use
The use of a vortex suppressor in these
pumping conditions lowers the ‘minimum
acceptance ratio’ to 0.63. Therefore, if systems
need to operate at the 1.8 m/s header
velocity limit with a vortex suppressor the
riser velocity would need to exceed 1.2 m/s.
For a riser velocity of 1.5 m/s, the header
velocity would need to stay below 2.4 m/s. It
should be remembered that one purpose of
the vortex suppressor is to reduce vortices,
and it may therefore need to be used in
conditions where vortices are more likely.
Again, these ratios must be used with consid-
eration of the system’s capacity limits in mind.
These calculations offer much more freedom
to the design engineer and pump user in the
event that higher velocities than those given
in the HI design parameters are required
within the pump system.
The circulation angle was lowered by the
vortex suppressor. If surface or sub-surface
vortices were present in the tests, the vortex
suppressor would have played an even more
significant role.
It should be remembered that one of the stip-
ulations in the HI Standard is that the design
and operation guidelines given are especially
applicable to pumps that will be pumping
315.5 litres/s (5000 USgpm) or less. The
standard suggests that open-bottom canned
intakes with flows greater than 315.5 litres/s
per pump require a model test.
Conclusions
Open-bottom canned pumping systems are
subject to a number of potential problems,
as outlined in the introduction, which has
prompted the HI to develop acceptance
criteria for pump intakes. To help meet these
criteria, the Institute has also established
design guidelines for open-bottom canned
pumps. These guidelines include the use
of a vortex suppressor, maximum hori-
zontal header velocity of 1.8 m/s, maximum
riser velocity of 1.5 m/s, and minimum
YBell of 3.0xD, as detailed earlier.
The results from the three separate model
studies discussed here indicate that the
Vr /Vh velocity ratio plays a very important role
in determining the ability of a pump system
to operate within the HI acceptance criteria.
These results will be helpful in predicting
pump system performance, based on this ratio
and YBell. With these results, the engineer and
ContactsDavid Sanders
Sunrise Engineering, Inc, Civil Energy Dept
12227 South Business Park Drive, Suite 220
Draper, UT 84020, USA.
Tel: +1 801 523 0100
Fax: +1 801 523 0990
E-mail: [email protected]
www.sunrise-eng.com
Steven L. Barfuss
Utah Water Research Laboratory, Dept of Civil Engineering
Utah State University
Logan, UT 84322-8200, USA
E-mail: [email protected]
Michael C. Johnson
Utah Water Research Laboratory (as above)
E-mail: [email protected]
pump user will be able to position the pump
bell in an open-bottom canned pump system
below the suggested 3.0xD using an acceptable
velocity ratio. With YBell distances greater than
or equal to 1.0xD, a velocity ratio of 1.0 is the
minimum acceptable ratio for a pump system.
Lowering the pump bell past 1.0xD would
require raising the minimum acceptable velocity
ratio to 1.4. Furthermore, engineers and pump
users will also be able to use Vr/Vh ratios to
achieve the needed velocity through the header
or riser without turbulence or rotation problems
in the pump. A vortex suppressor is recom-
mended for use in these pump systems.
It is apparent from the data that as the Vr/Vhratio
increases, the velocity fluctuations and turbu-
lence within the pump bell decrease. This implies
that the magnitude of this ratio is the factor that
plays the most significant role in velocity fluc-
tuation and flow rotation within open-bottom
canned vertical pump intake systems, although
the ratio is limited by the capacity of the system
itself. The YBell distance plays a significant but
secondary role in this, giving less stable results
as the distance decreases between the pump
bell and the header. ■
References
For references, please contact David Sanders.
Figure 7. Circulation angle measured (a) without a vortex suppressor, and (b) with a vortex suppressor.
(a) (b)
WORLD PUMPS August 2009Feature282828
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Energy saving
Blade adjustment cuts energy costsCooling water pumps for power plants can save energy by adjusting the flow rate. Gerd Witte and Dr Manfred Stollenwerk explain that pumps with an adjustable pitch angle of propeller blades can lead to cost savings. Depending on the load profile and internal energy costs, the ROI can be reached within two to three years.
The production of electrical energy is
secured by the mix of different power
plants. On the one hand side, power
plants for the base load are running
continuously with a capacity of 100% load.
Other power plants are covering times with
fluctuating energy demand and therefore
running with different load cycles. In time
of lower load, these power plants need less
cooling water respectively. The usage of
cooling water pumps with adjustable
flow rate can save energy compared to
pumps without the possibility to adjust
the flow rate.
For the estimation of the energy and
cost saving potential we have made
a comparison between pumps with a
constant flow rate and pumps with an
adjustable flow at different load profiles.
Flow rate control
There are three different technical
realisations known for an active flow rate
control of cooling water pumps:
Motor speed control by means of a
frequency converter: Relative expensive
and less suitable due to the relatively
high static part of the system
resistance curve.
Pre-vortex controllers: More suitable to
adjust the pump to changing head. The
ground floor of the inlet chamber in front
of the pumps must be excavated deeper
due to the length of the pre-vortex
controller and its pressure losses, which
are resulting in higher NPSHR.
Variable pitch angle adjustment of the
propellers: Most suitable for an active
adjustment of the flow rate due to the
special head/flow characteristic for
different angles of the propeller blades.
Therefore, this article focuses on the
technical solution using propeller pumps
with variable pitch angle of the propeller
blades. The statements included in this
article therefore are valid only for pumps
of this type and comparable applications.
For other circumstances other control
systems may be preferable.
Variable pitch angle adjustment
The variable pitch angle adjusting device
is mainly consisting of three gears and
a hollow drive shaft witch contains the
adjusting shaft (Figure 1).
The adjusting of the pitch angle can
be performed during operation or also
during shut-down of the pump. A geared
electrical motor is energized, when
adjustment is performed. Via the differ-
Table 1. Summary of the energy and cost saving potentials
LoadProfile
Average load Energysaving
Costsaving
Return ofinvestment within
#1 91% 123.581 kWh/a 193 k€/a 2,1 years
#2 88% 162.691 kWh/a 254 k€/a 1,6 years
#3 85% 150.931 kWh/a 235 k€/a 1,7 years
Figure 1. Technical detail of the gear and the propeller head with the adjustable blades.
adjusting shaft
threaded bush
adjusting elementadjusting lever
WORLD PUMPS August 2009Feature 29
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adjustment is performed. Via the differential
gear a relative rotation is transmitted to
the adjusting shaft, so that the speed of it
is higher or lower – for both directions of
adjustment – than the speed of the hollow
drive shaft.
This relative rotation effects an axial
movement of the adjusting element
within the propeller hub by means of a
threaded bush. The adjusting element is
provided with inclined grooves, in which
the adjusting levers of the propeller blades
are mounted. When the adjusting element
is moving axially, the propeller blades are
rotating simultaneously by approximately
20° from min. to max. angle. All posi-
tions within these limits are adjustable,
depending on the duration the geared
adjusting motor is energized. The extreme
positions are protected by limit switches as
well as the max. torque.
Comparisons
The comparison of the energy consumption
is made for following pump types:
Pump with mixed flow impeller with fixed
blades, n = 426 rpm
Pump with mixed flow propeller with
adjustable pitch gear angle; n = 370 rpm
Both pump types have a motor power of
P= 3.000 kW incl. 15% margin. The diameter
of the discharge elbow is 1.800 mm (72”).
The calculations are based on the cooling
water demand of a conventional, coal-fired
800 MW power plant with a cooling tower
and two 50% cooling water pumps.
The 100% operating point of the cooling
water circuit is defined by a total flow-
rate of Q= 66.574 m³/h (293.145 gpm US),
respectively of 33.287 m³/h per pump
Table 2. Comparison of the different pump typesVariable pitch angle propeller pump Fixed mixed flow impeller pump
Advantages
Lower energy costs during part load operation Lower pump price
Extended operating range, cooling water flow rate can be adjusted to theactual demand
The system is prevented from damage due to smooth start-up without pressure surge
The driver is started at min. pitch angle, therefore the start-up current is limited
Disadvantages
Higher pump price (which will be compensated by less energy costs within approximately 2 years)
Higher energy costs at part load condition, depending on the load profile
Higher consumption of make-up water for the cooling water circuit
Pressure surge occurs at start-up
High start-up current of the driver
Figure 2. Characteristic curves of pumps with fixed blade impellers.
0 10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
55,0
50,0
45,0
40,0
35,0
30,0
25,0
20,0
15,0
10,0
tota
l hea
d [m
]
0 10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
5.500
5.000
4.500
4.000
3.500
3.000
2.500
2.000
shaf
t pow
er [k
W]
0 10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
100
80
60
40
20
0
effic
ienc
y [%
]
0 10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
18
16
14
12
10
NP
SH
[m]
2 pump operation
1 pump operation
Qtot
Qtot*0,6
Flow rate [m /h]
Characteristic curves fixed blade impellers
WORLD PUMPS August 2009Feature303030
www.worldpumps.com
(146.573 gpm US). The total head at full load
is H= 25,4 m (83,3 ft).
Results
For both types of pumps we have calcu-
lated the characteristic curves of the total
head H(Q), shaft power P(Q), efficiency
η(Q) and NPSHR (Q). The results are shown
in Figure 2 (fixed impellers) and Figure 3
(adjustable impellers).
The pump and system characteristic curves
are shown for single and parallel operation.
The latter is the nominal operating point of
the plant at 100% load.
On top of the diagrams the characteristic
curves head [m] versus flow rate [m³/h]
are shown.
For the fixed impeller pump there is only
one intersection of the Q-H-curve with the
system resistance curve – which represents
the operating point – for single pump
or two-pump operation, respectively. The
curves for two-pump operation are resulting
from the addition of the flow rate of two
pumps at the same head. This is valid also
for the variable pitch angel propeller pumps.
For the adjustable pitch angle propeller
pump there are several Q-H-curves plotted,
each of them for a certain pitch angel,
which is noted at the graph. Because it
is possible to adjust any number of pitch
angels within the possible range from
min to max, there is a large operating
range of cooling water flow rate available
from approximately 30% to 60% (single
pump operation) and 60% to 105% (two-
pump-operation).
Please note, that the indicated operating
range is not only limited by the min. and
max. possible pitch angle, but also by the
available and required NPSH of the pumps.
These graphs for 0%-head drop are plotted
at the bottom of the diagrams.
The efficiencies versus flow rate complete
the diagrams. The pump efficiency consi-
dering the internal head losses is plotted.
Motor efficiency is not considered, this
would increase the power savings by
approx. 5%. The difference between the
system resistance curves is due to the
minimum or maximum water level in the
cooling tower basin.
Below the Q-H-curves the pump shaft
power is plotted, for single and two-pump
operation. An additional requirement of
the project is that at shut-down of one
pump the remaining operating pump shall
discharge a minimum flow rate of 60% of
full load ( = 39.944 m³/h).
Both pump types selected can be operated
at this run-out point, however, with some
advantages for the propeller pump with
regards to NPSHR and efficiency.
Energy saving
For the calculation of energy consump-
tion and saving, we have analysed three
different load profiles with an average load
from 90% (profile 1), 87% (profile 2) and
85% (profile 3). The details of the power
load profiles are shown in Figure 4. The
detailed energy consumption is calculated
for pumps with fixed impeller blades
without flow control and for the pumps
with variable impeller blades, where the
impellers are adjusted to the optimum
operation point of the needed cooling
water amount. It can clearly been seen that
there are reasonable energy saving poten-
tials, especially for lower power loads. For
the estimation of the cost saving we have
assumed production cost for the energy of
0,03 € per kWh.
Summary
In summary, using pumps with
adjustable pitch angle of the propeller
blades can lead, depending on the load
profile, to cost savings of up to €254 000
per year. Taking the additional costs for
the pitch angle control of approx. €200
000 per pump (400 k€ for two pumps)
into consideration, a return of investment
can be achieved within approx. two years.
Please note, that the adjusting gears
are active only during the changing of
the blade pitch angle, the predominant
operating time the gears are free of load.
Therefore the maintenance intervals and
10,00
14,00
18,00
22,00
26,00
30,00
34,00
38,00
10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
Tota
l Hea
d[m
]
21,5°12 5° 13°
15° 17° 19° 20° 21°
23°
15°
19°
13°
500
1500
2500
3500
4500
5500
10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
0
20
40
60
80
100
10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
Effic
ienc
y
23°, 1P
12,5°, 2P21°, 2P 21,5°, 2P
7
9
11
13
15
17
10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000
Förderstrom [m³/h]
NPSH
[m]
Characteristic curves adjustable impellers
Flow rate [m³/h]
Sha
ft po
wer
[kW
]
1 pump operation 2 pump operation
QtotQtot*0,6
possible operation range
23°, 1P
12,5°, 2P
21°, 2P
21,5°, 1P
NPSH A
Figure 3. Characteristic curves of pumps with adjustable blade impellers.
WORLD PUMPS August 2009Feature 31
www.worldpumps.com
Figure 4. Diff erent load profi les.
Assumed load profile No. 1
Load in % Load in %/week Load in h/week time * load
100% 60,00% 100,8 60.00%
90% 10,00% 16,8 9,00%
80% 10,00% 16,8 8,00%
70% 20,00% 33,6 14,00%
60% 0,00% 0 0,00%
Average load 91,00%
shaft power fixed impeller shaft power variable pitch
pump 1 pump 2 kWh total pump 1 pump 2 kWh total
2557 2557 515.491 2557 2557 515.491
2557 2557 85.915 2200 2200 73.920
2557 2557 85.915 1750 1750 58.800
2557 2557 171.830 1300 1300 87.360
0 0 0 0 0 0
total 859.152 total 735.571
delta kWh per week 123.581 €/a 192.786
Assumed load profile No. 2
Load in % Load in %/week Load in h/week time * load
100% 40,00% 67,2 40,00%
90% 20,00% 33,6 18,00%
80% 20,00% 33,6 16,00%
70% 20,00% 33,6 14,00%
60% 0,00% 0 0,00%
Average load 88,00%
shaft power fixed impeller shaft power variable pitch
pump 1 pump 2 kWh total pump 1 pump 2 kWh total
2557 2557 343.661 2557 2557 343.661
2557 2557 171.830 2200 2200 147.840
2557 2557 171.830 1750 1750 117.600
2557 2557 171.830 1300 1300 87.360
0 0 0 0 0 0
total 859.152 total 696.461
delta kWh per week 123.581 €/a 253.798
Assumed load profile No. 3
Load in % Load in %/week Load in h/week time * load
100% 40,00% 67,2 40,00%
90% 10,00% 16,8 9,00%
80% 20,00% 33,6 16,00%
70% 20,00% 33,6 14,00%
60% 10,00% 16,8 6,00%
Average load 85,00%
shaft power fixed impeller shaft power variable pitch
pump 1 pump 2 kWh total pump 1 pump 2 kWh total
2557 2557 343.661 2557 2557 343.661
2557 2557 85.915 2200 2200 73.920
2557 2557 171.830 1750 1750 117.600
2557 2557 171.830 1300 1300 87.360
2408 0 40.454 2394 40.219
total 813.691 total 662.760
delta kWh per week 150.931 €/a 235.453
the economic life cycles are the same as
for fi xed blade impeller pumps.
As a conclusion of our study it can clearly
be determined that the usage of pumps
with active pitch angle control can be
strongly recommended for power plants
with a variable power load profi le. ■
ContactGerd Witte
Product manager tubular casing pumps
Sterling SIHI GmbH
http://www.sterlingsihi.com
This paper was fi rst presented at the
Pump Users International Forum 2008
held in Düsseldorf, Germany in October
2008, and is reproduced with permission
from VDMA eV.
International Rotating Equipment conference
Sterling Fluid Systems
Sterling Fluid Systems specialises in liquid
pumps, vacuum pumps and systems. The
organisation provides a broad range of
engineered solutions to support the fl uid
handling requirements of the process
industries. Founded in 1920 as Siemen &
Hinsch (SIHI) in north Germany by the
inventor of side channel pumps Otto
Siemen and Johannes Hinsch, SIHI became
a member of Sterling Fluid Systems Group
in 1997 and changed the company name to
Sterling SIHI in Germany and to Sterling
Fluid Systems in Europe and Asia. Sterling
SIHI has been manufacturing liquid pumps,
vacuum pumps, compressors and engi-
neered systems for many applications in
the chemical, pharmaceutical, power,
water/waste water, food/beverage, plastic,
steel, paper and machinery manufacturing
industries. Sterling Fluid Systems has over
10 manufacturing centres, 60 sales offi ces
and more than 100 service centres around
the world to provide a support network at
a local level.
The company has more than 1,600
employees worldwide and a turnover of
more than €250 million. It is a member of
the Thyssen Bornemisza Gruppe (TBG),
which achieves more than €2 bn annually.
In 2007, TBG sold Peerless pump Co to
Grundfos. In 2004, the company’s industry
segments were divided into three divisions,
which are chemical, industrial and energy &
environmental. Brands include SIHI, Halberg
and LaBour. SPP Pumps Ltd was sold to
India’s Kirloskar Brothers Ltd in 2003.
WORLD PUMPS August 2009Feature323232
www.worldpumps.com 0262 1762/09 © 2009 Elsevier Ltd. All rights reserved
One of the challenges facing plant
instrumentation engineers today
is the effective and reliable
monitoring of thrust bearing wear in
critical pump applications. Typically
pumps of this type are in continuous use,
and operational downtime is normally
only permitted during planned outages.
Predicting the wear, and hence the
requirement to replace the thrust pads, is
essential to fit in with this regime.
With rotational speeds between 3000 and
7000 rpm, protection against potential
pump damage is also key, as excessive
thrust wear can not only damage the
bearing assembly but also the impeller,
resulting in the plant potentially being
out of action for six months or more.
Condition monitoring specialist Sensonics
has been working with plant instrumenta-
tion engineers for many years, providing
effective measurement regimes through
its range of equipment and services.
Monitoring solutions
What types of thrust monitoring techniques
are available for boiler feed pumps (BFPs)?
How is implementation to be achieved?
A high-pressure BFP set will operate with
pressurized fluid within the thrust bearing.
Permissible total wear on the thrust pad
from new is typically between 0.75 mm
and 1.25mm, before inspection or replace-
ment is required. Older BFP designs use a
hydrodynamic (water) lubrication system
driven from the impeller action. Tilting
pad thrust bearings, common for the
newer BFP designs, use a high-pressurized
hydraulic oil supply to minimize friction.
This is particularly effective at start up, or
slow rotating speeds, where the hydrody-
namic effect – which establishes itself at
rated speed - is not present.
Thrust pad wear indication can provide
valuable feedback on how well the lubrica-
tion technique is working. Measurement
of excessive wear could be because of
inadequate oil pressure or flow around
the assembly; a worn balance device can
produce uneven forces on the bearing with
the same result. Wear rates in combination
with vibration measurements can provide
a good guide to the best efficiency point
(BEP) performance of the pump.
In addition, thrust monitoring is a key
protection measure to ensure automatic
shutdown in the event of safe operating
Condition monitoring
Keeping track of bearing wear Effective monitoring of thrust bearing wear is a crucial factor in preventing pump and impeller damage. Sensonics’ Russell King describes the techniques available for monitoring thrust bearings on boiler feed equipment, and explains how the technology can be successfully implemented and commissioned.
Figure 1. A Weir multistage boiler feed pump. Proper monitoring of thrust bearing wear is crucial to long and reliable life.
WORLD PUMPS August 2009Feature 33
www.worldpumps.com
limits being exceeded. A recent example is
that of a 350 MW turbine set and pump,
where a Sensonics thrust monitoring system
enabled safe shutdown of the BFP. This
prevented bearing damage and a long
outage period for the turbine set. While it is
fairly straightforward to monitor the end of
the drive shaft for changes in pad thickness,
the measurement is complicated by the
following factors:
Shaft and casing expansion
Float in overall assembly
Measurement target shape and size.
Probe positioning
The challenge is therefore a measurement
range for the shaft position that covers
the mechanical expansion float, yet still
provides accurate thrust wear indication.
Modern eddy current proximity probes,
such as those by Sensonics, are proven in
such applications. For example, an 8 mm tip
device having a half sensitivity arrangement
offers a 4 mm (4 mV/um) range. If a greater
range is required, an 8 mm range probe
(20mm diameter) is recommended.
Special bracketry is usually required to achieve
correct probe positioning and adjustment.
Dual redundant systems are common, because
they help ensure continued measurement
integrity in the event of a probe failure.
Mounted axially to the shaft, the ideal location
is facing the shaft end – drilling and tapping
the cover plate is common. If this is not
possible, or if the target area is insufficient
(must be two x probe diameter), a shaft collar
can be used, or added, between the thrust
and shaft end bearing. This has the advantage
of being located closer to the thrust bearing
and, therefore, it reduces the measurement
error resulting from expansion and other shaft
effects. Both probe types can be obtained in
a straight or disk format to suit either a direct
or collar mounting arrangement.
Proximity probes, such as those by Sensonics,
should comply with the API 670 standard
and can be obtained in a set range of tuned
cable lengths. The probe is used in conjunc-
tion with a driver / lineariser to provide a
voltage output proportional to gap.
To complement the probe system, a thrust
monitor and protection unit is required to
process the measured signal.
Commissioning
To commission such systems, the probe is
adjusted against the shaft target at known
increments and the linearity of the measure-
ment system is checked – some adjust-
ment at the driver is possible if the target
is not ideal. With the set cold and the shaft
positioned with the thrust pads against
the bearing disk, the probe is set against
the target at a gap (typically mid-range),
which permits the full measurement range
required, including the float. Note that not
taking all the shaft conditions in to account
could result in the probe being damaged.
The monitor unit is adjusted to read zero. If
the shaft cannot be set on the thrust pads,
it is still possible to set up the zero point
provided the shaft position is known relative
to the normal thrust pad position. Once
rated speed and load are achieved, minor
zero adjustment may be required to allow
for mechanical expansion. Positive and nega-
tive alarm levels can then be set, and from
the point of commissioning, the thrust pad
wear can be monitored with time.
In addition to thrust, it is also usual to
monitor vibration, temperature and speed
on such plant. A wide range of multi-
channel monitoring and protection equip-
ment is available for these functions. ■
Contact:Russell King
Managing Director
Sensonics Ltd
Berkhamsted, Herts HP4 1EF
Tel: (44) 1442 876833
Email: [email protected]
www.sensonics.co.uk
“Thrust pad wear indication can provide valuable feedback on how well the lubrication technique is working.”
Figure 2. The Sensonics ME9601 single channel thrust monitor.
Figure 3. The Sensonics Aegis multi-channel monitoring of vibration, temperature and thrust.
Figure 4. Sensonics’ 2003 overspeed trip with IIEC61508 SIL-3 option.
WORLD PUMPS August 2009Feature343434
www.worldpumps.com 0262 1762/09 © 2009 Elsevier Ltd. All rights reserved
Net positive suction head (NPSH)
quantifies the level of usable
energy at the pump inlet. It is
usually expressed in metres of liquid
column (mlc). The objective of NPSH
calculations is to verify that the pump
will be operating outside the cavitation
risk zone for a given process.
Centrifugal pumps
The NPSH concept is well understood
in the centrifugal pump sector and the
approach is fully standardized.
NPSHa
This is the available NPSH.
In the suction tank, we have a certain
pressure – minus the liquid vapour
pressure at the working temperature to
prevent cavitation, this pressure repre-
sents the usable energy at the level of
the storage tank.
The geometry of the installation defines
the differential elevation between the
liquid level in the suction tank and the
pump itself. When positive, the pump is
in the flooded suction configuration and
can benefit from extra usable energy.
When negative, the pump is in the
suction lift configuration and benefits
from less usable energy.
Along the suction pipe, we have friction
losses that can be easily determined from
tables or by calculation, based on suction
equivalent length. Component manufac-
turers give the equivalent length of each
of their products (elbow, valve, reduction
nozzle, etc.) to facilitate this approach.
Friction losses reduce the usable energy.
Combining these system parameters
determines the available NPSH (NPSHa)
at the pump inlet, the determination of
which is the sole responsibility of the
purchaser.
NPSHr
For their part, the pump manufacturer
will qualify their pump, particularly by
Operating
Applying NPSH to metering pumpsNet positive suction head calculations are routinely used to establish whether centrifugal pumps will operate satisfactorily in a given process. However, extending the NPSH concept to metering pumps presents a number of difficulties, as Patrick Deniau of Milton Roy Europe explains.
Figure 1. The PRIMEROY®L, the most recent metering pump launched by Milton Roy, offers a minimum positive inlet pressure (MPIP) of more than 8 m suction lift.
This trilogy of pumping system guides introduces a step
change in the knowledge of pump users by focusing on the
opportunities that are available to reduce energy consumption
in pumping systems. The reality is that to optimise pumping
systems many current practices will need to be changed.
pipe flow energy software)
To order, contact Europump for an order form or check our
website at www.europump.org
Special offer Order now at the special price of 169 for the
Europump trilogy on pumping system optimisation
www.europump.org
Order Form
Contact DetailsEuropump Guides
at the special price of 169 for the set of 3 guides
+ postage
Payment method
Bank transfer on receipt of invoice
or
WORLD PUMPS August 2009Feature363636
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measuring the pump’s required NPSH
(NPSHr).
At a given working point, the pump will
be installed with a starving device on its
suction line so that the test loop can deliver
an adjustable NPSHa. At the point where the
NPSHa is low enough to affect the pump’s
volumetric efficiency (usually by 3%), the
value is normalized as the pump’s NPSHr.
This data is the sole responsibility of the
pump manufacturer.
NPSH criterion
It is the responsibility of the pump supplier
to select a pump with an NPSHr below the
NPSHa given on the customer datasheet,
with a sufficient safety margin (usually
0.5 mlc), that is:
NPSHa > NPSHr + 0.5 mlc
Metering pumps
Only one clear definition of a metering
pump is given by the API675 standard: ‘A
reciprocating pump in which precise volume
control is provided by varying its effective
stroke length. Such pumps are also known
as proportioning, chemical injection, dosing
or metering pumps’.
Being a reciprocating pump, a metering
pump generates a highly pulsating flow.
Instantaneous flow variation being fluid
speed variation, this means that the pump
will have to alternately accelerate and decel-
erate the liquid column. On the suction side
of a metering pump this translates as:
At the beginning of the suction stroke, the
liquid column must be set in motion and
accelerated, which is achieved by the pump
creating a relative vacuum to pull the fluid.
At the end of the suction stroke, the
liquid column is in motion and, due to its
inertia, the pump has to decelerate it by
exerting an overpressure.
Friction losses are greatest at the middle
of the suction stroke when the speed is at
a maximum. Except for high viscosities,
friction losses do not interfere with
acceleration, as they are out of phase with
each other.
Impact on NPSH approach
The first problem is that acceleration is
largely predominant when compared to
friction losses (by a factor of more than
50 in most cases), and must be integrated
into the NPSH calculations. As a conse-
quence, pump buyers do not need to take
account of friction losses in their NPSHa
calculation.
A second problem is that acceleration is a
function both of the installation (the respon-
sibility of the buyer) and of the selected
metering pump (the responsibility of the
seller). Typically:
Acceleration = 0.016L.Q.N/d²
This formula is not a standard across all
metering pumps; each manufacturer has
its own formula, but they are all basically
equivalent. Here, L and d are respectively
the actual length (in m) and the internal
diameter (in mm) of the suction line; Q and
N are respectively the pump’s maximum
output (in litres/h) and its stroke speed
(strokes per min; spm). Note that, on the
installation side, the pipe diameter d is
squared and so has a significant influence
and, on the pump side, stroke speed N may
be a critical factor as well, since a low stroke
speed may imply a larger pump, which is
likely to be more expensive.
ISO 13710 standard
The ISO 13710 standard was published
in December 2004 and addresses ‘Recip-
rocating positive displacement pumps
for use in the petroleum and natural gas
industries’. In its NPSH section, it stipu-
lates that NPSHa is the responsibility of
the buyer, similar to the centrifugal pump
NPSH approach, and, as the standard
writers knew that there are acceleration
issues in the case of reciprocating pumps,
they simply add that NPSHa must include
acceleration losses.
The third problem is that the buyer cannot
determine the NPSHa as it is also a function
of the selected pump.
ISO 13710 also defines an NPSHr for recipro-
cating pumps, to be provided by the manu-
facturer. This NPSHr is measured in exactly
the same way as for centrifugal pumps.
This brings us to the fourth problem:
though the NPSHr approach is meaningful
in centrifugal pumps as it measures a
working point where the volumetric effi-
ciency starts to drop, therefore approaching
the point where the risk of cavitation
appears, it is not meaningful for recipro-
cating pumps. Reciprocating pumps are
supposed to deliver the same volume at
each stroke, and such a measurement
simply measures the pump’s ability to work
under starved suction conditions, what we
call the minimum positive inlet pressure
(MPIP), which is the minimum static pres-
sure on the suction side needed for the
pump to deliver its volume per stroke (see
Figure 3). It is not a sign of incipient cavita-
tion, as cavitation is caused by acceleration,
and applies to a very short period of time
at the beginning of the suction stroke,
independent of MPIP pump performances.
Figure 2. Cross section showing the variable eccentric design of the Primeroyal drive concept.
Figure 3. MPIP measurement on the newly developed PRIMEROY K pump range.
Qth(*)
Q-3%
MPI
Pr (
3%)
0
50
100
150
200
250
300
350
400
0,0 0,2 0,4 0,6 0,8 1,0 1,2
MPIP [bar abs]
Pum
p fl
ow
(l/H
)
WORLD PUMPS August 2009Feature 37
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HOT TOPIC >>> HOT TOPIC >>> HOT TOPIC
Hurry! Newoppportunitiesin Desalination
Contact Peter Morgan now to findout more Tel: +44 (0) 1865 843646
Illustration
Some years back, I had an intellectual
‘fight’ with a customer’s witness inspector
keen to apply the ISO 13710 NPSH
approach. The application was for liquefied
gas metering. As usual for these complex
applications, the installation was quite
simple: a suction tank pressurized at the
vapour pressure level (to maintain the
liquid phase), with a short, straight suction
line providing a flooded suction configura-
tion to the pump.
The pressure in the suction tank, minus the
vapour pressure (equalling zero at this stage),
plus the tank’s relative elevation to the pump,
minus the acceleration (not even consid-
ering friction losses) was leaving a very low
NPSHa… which was below the pump’s MPIP
reported in the datasheet. According to the
ISO 13710 NPSH interpretation:
NPSHa < NPSHr, and…
… not any metering pump can do the job!
By the way, today, this pump is working
well. Why?
First, the tank elevation was slightly larger
than the calculated acceleration, leaving
some usable energy at the pump inlet.
Second, the static pressure under which
the pump is working (the pressure in the
suction tank plus the tank elevation) was
larger – by far – than the MPIP required
by the pump. Vapour pressure does not
need to be considered here, as the pump
does not differentiate if the pressure is
coming from a liquid or a gas.
NPSH test
Another issue arises here. As for centrifugal
pumps, metering pump customers increas-
ingly want to confirm the pump selection
by an NPSH test – again, another possible
intellectual fight between the parties.
Do we want to measure the pump’s MPIP?
Easy, but, as illustrated above, it has nothing
to do with an NPSH approach whose
purpose is to prevent cavitation. Do we
want to simulate acceleration? A bit more
complex to do, but it is not a real test, as it
is a simulation based on calculations. Do we
want to really test what the seller says (that
the pump will work under the specified
conditions)? We would have to reproduce
the entire installation (!), using a fluid with
the same specific gravity, vapour pressure,
etc. Everybody can understand that this is
simply not feasible.
Conclusion
Trust is the answer! The customer has to
provide the manufacturer with the best
reliable information on the product and
the installation (usually well defined in the
datasheets). The manufacturer, for its part,
has to make the best appropriate metering
pump choice, including the NPSH criterion
approach, and give advice, such as recom-
mending enlargement of the suction pipe
diameter or shortening the pipe, suggesting
the use of a dampening device or a multi-
plex pump design, and so on.
The final, appropriate NPSH criterion for
metering pumps, which covers more than
90% of metering pump application cases, is:
NPSHa (without friction losses) >
Acceleration + 2mlc (the safety margin).
ContactPatrick Deniau, business development manager
Milton Roy Europe
10 Grande Rue
Pont Saint Pierre, 27360 France
Tel: +33 232 68 3000
Fax: +33 232 68 3093
E-mail: [email protected]
www.miltonroy-europe.com
www.worldpumps.com
WORLD PUMPS August 2009Pump Tip Sheet®38
K N O W L E D G E S E R I E S
Reduce pumpingcosts through optimum pipe sizing
Every industrial facility has a piping network that carries water
or other fluids. According to the US Department of Energy
(DOE), pumping systems represent 16% of a typical facility’s
electricity costs. The power consumed to overcome the static
head in a pumping system varies linearly with flow, and very
little can be done to reduce the static component of the
system requirement. However, there are several energy- and
money-saving opportunities to reduce the power required to
overcome the friction component.
Suggested actions
systems before making an engineering
design decision.
evaluate pumping costs for at least two
pipe sizes and try to accommodate pipe
size with the lowest life-cycle cost.
your application permits, epoxy-coated
steel or plastic pipes can reduce friction
factor by more than 40%, proportionately
reducing your pumping costs.
The frictional power required depends on
flow rate, pipe size (diameter), overall pipe
length, pipe characteristics (surface rough-
ness, material, etc), and properties of the
fluid being pumped. Figure 1 shows the
annual water pumping cost (frictional power
only) for 300 m (984 ft) of pipe length for
different pipe sizes and flow rates.
Example
A pumping facility has 3000 m of piping
to carry 100 m3/h of water continuously
Based on 300 m for clean iron and steel pipes (schedule 40) for pumping 21°C water. Electricity rate – 0.05 US$/kWh and 8760 operating hours annually. Combined pump and motor efficiency – 70%.
0
500
1000
1500
2000
2500
0 50 100 150 200 250 300 350 400
Cost
of P
umpi
ng ($
)
Rate of Flow (m3/h)
Figure 1. Annual water pumping cost for 300 meters of pipe of different sizes
50 mm 250 mm200 mm150 mm100 mm
Figure 1. Annual water pumping cost for 300 m of pipe of different sizes
Co
st o
f P
um
pin
g (
US
$)
www.worldpumps.com
WORLD PUMPS August 2009Pump Tip Sheet® 39
Hydraulic Institute (HI).
Hydraulic Institute, the largest association of pump producers in North America, serves member companies and pump users worldwide by developing comprehensive industry standards, expanding knowledge by providing education and training, and serving as a forum for the exchange of industry information. In addition to the ANSI/HI pump standards, HI has a variety of resources for pump users and specifiers, including Pump LCC and VSP guidebooks, “7 Ways To Save Energy” training program and more. To download free executive summaries of HI’s “Pump Life Cycle Costs”, “Variable Speed Pumping”, and an index to ANSI/HI Standards, visit www.Pumps.org and www.PumpLearning.org .
Pump Systems Matter™ (PSM). Developed by the Hydraulic Institute, PSM is an educational initiative created to assist North American pump users gain a more competitive business advantage through strategic, broad-based energy management and pump system performance optimization. PSM’s mission is to provide end-users, engineering consultants and pump suppliers with tools and collaborative opportunities to integrate pump system performance optimization and efficient energy management practices into normal business operations.
PSM is seeking the active support and involvement of energy efficiency organizations, utilities, pump users, consulting engineering firms, government agencies, and other associations.
For more information on PSM, to become a sponsor, or to download PSM’s FREE Pump System Improvement Modeling Tool™ (PSIM), an educational tool designed to show pump systems engineers how modeling tools can reduce cost and conserve energy, visit www.PumpSystemsMatter.org .
US Department of Energy (DOE). DOE’s Industrial Technologies Program (ITP), through partnerships with industry, government, and non-governmental organizations, develops and delivers advanced energy efficiency, renewable energy, and pollution prevention technologies for industrial applications. ITP has launched the Save Energy Now initiative to help the nation’s manufacturing facilities continue to thrive during a time of diminished energy supplies and rising costs. As a part of this initiative, ITP is sending DOE Energy Experts to the nation’s most energy-intensive manufacturing facilities to conduct 200 Energy Savings Assessments. See www.eere.energy.gov/industry for additional information on DOE’s energy efficiency activities.
BestPractices emphasizes opportunities for savings in plant systems such as motor, steam, compressed air, and process heating systems. BestPractices is a part of the Industrial Technologies Program, and offers a variety of resources addressing ways to reduce energy and maintenance costs in industrial process systems. This includes training workshops, software tools, a series of sourcebooks, case studies, tip sheets, and other materials, including several which focus on opportunities in pumping systems. For example, the Pumping System Assessment Tool (PSAT) aids in the assessment of pumping system efficiency and estimating energy and cost savings.
contact: EERE Information Center, +1 877 337 3463),
energy.gov/industry/bestpractices.www.eere.
to storage tanks. Determine the annual
pumping costs associated with different
pipe sizes.
From Figure 1, for 100 m3/h:
150 mm pipe: (US$725/300 m) x 3000 m =
US$7250
200 mm pipe: (US$183/300 m) x 3000 m =
US$1830
250 mm pipe: (US$50/300 m) x 3000 m =
US$500
After the energy costs are calculated, the
installation and maintenance costs should
be calculated for each pipe size. Although
the up-front cost of a larger pipe may be
higher, it may still provide the most cost-
effective solution because it will greatly
reduce the initial pump and operating costs.
General equation for estimating frictional
portion of pumping costs:
Where:
f = Friction factor (dimensionless)
Q = Flow rate (m3/h)
The friction factor, based on the pipe
roughness, pipe diameter, and the
Reynolds number, can be obtained from
engineering handbooks. For most applica-
tions, the value of this friction factor will be
0.015 to 0.0225.
Energy and demand charges: understanding your electricity bill
Thecalculations shown earlier use simpli-
fied electricity rate approximations stated
in terms of dollars per kilowatt-hour
(US$/kWh). However, electric utilities
use more complicated rate structures to
bill industrial customers. These typi-
cally include both energy (US$/kWh)
and demand charges (US$/kW), and
they have different rates depending on
the level of consumption and the time
of year. Demand charges are based on
the peak demand for a given month or
season and can have significant impacts
on some customers’ electricity costs.
When the economic impacts of efficiency
measures are calculated, the marginal
cost of the electricity needs to be
considered, taking into account energy
and demand charges, seasonal rates,
and different rates for different levels of
consumption.
References
United States Industrial Motor Systems Market Opportunities Assessment,
December 1998.
Piping Handbook, Mohinder K. Nayyar,
Engineering Data BookSecond Edition, New Jersey, 1990.
1 Q3
.0000576 D5 η
WORLD PUMPS August 2009
Feature40 Feature4040 Product finder40
prod
uct
finde
r
ADVERTISERS’ GUIDE TO WORLD PUMPS PRODUCTFINDER
Promote your company’s products and services in product finder and allow our readers involved in purchasing, specifying or simply using pumps to make direct contact with your sales force. If your products do not fall into any of the categories listed, we will create a new one specifically for you.
READER GUIDETO WORLD PUMPS PRODUCT FINDERWelcome to Product Finder - to reach the suppliers of equipment & services listed here, simply call, fax, email or visit their website.
www.worldpumps.com
Pump TypesAIR OPERATEDVerderair from Verder B.V.Utrechtseweg 4a, NL-3451 GGVleuten, The NetherlandsTel.: +31(0)30 677 92 11Fax: +31(0)30 677 14 02Email: [email protected]: www.verderair.comComplete range of air operated diaphragm pumpsfor both industrial and hygienic applications.
ABRASIVE HANDLINGMetso Minerals (Sala) ABP.O. Box 302SE-733 25 Sala, SwedenTel: + 46 224 570 00Fax: + 46 224 169 50Email: [email protected]: www.metsominerals.com/pumps
ASH HANDLINGFELUWA Pumpen GmbHBeulertweg, D-54570 MuerlenbachGermanyTel: +49 (0)65 94 100Fax: +49 (0)65 94 1640Email: [email protected]: www.feluwa.com
AXIAL FLOW & PROPELLERAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7732 860Fax: +49 7732 86436 Email: [email protected]: www.allweiler com
Bombas Ideal S.A.Pol. Ind. Mediterraneo-CID 8Massalfassar, 46560 Valencia, Spain.Tel: +34 96 140 21 43Fax: +34 96 140 21 31Email: [email protected] Wesite: www.bombas-ideal.com
ETEC S.A.Albornoz, Vía Mamonal Km 4Cartagena, ColombiaTel: +575- 6685278Fax: +575-6685722Email: [email protected]: www.etecsa.com
Ideal Pumps UK Mr Steven WalkerPhone: 0871 218 0151Cell phone: 07958 028491Fax: 0871 218 0141E-mail: [email protected]
Layne Bowler Pump Company Inc. Istanbul Karayolu 16.kPK3, 06930, EtimesgutAnkara, TurkeyTel: +90 312 255 96 51 Ext. 47Fax: +90 312 255 96 50Email: [email protected]: www.laynebowler.com.tr
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
Sterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
Weir Minerals NetherlandsPO Box 249, Venlo,NL-5900 AE, NetherlandsTel: 00 31 77 389 5200Fax: 00 31 77 382 4844Website: www.weir.nl
BOILER FEED (INDUSTRIAL)EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
OSNA-Pumpen GmbHBrückenstr., 3, 49090 Osnabrück, GermanyTel: +49 541 12110Fax: +49 541 1211220Email: [email protected]: www.osna.de
BOOSTERAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7732 86 0Fax: +49 7732 86436Email: [email protected]: www.allweiler.com
EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
Hwarangsystem Co., Ltd.21BL-9LT Namdong Industrial Complex 429-7,Nonhyun-Dong, Namdong-Gu, Incheon, KoreaTel:+82-32-819-4301, Fax:+82-32-819-4303Email: [email protected]: www.hwarangsystem.com
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
BORE & WELLCaprari S.p.AVia Emilia Ovest 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
Layne Bowler Pump Company Inc. Istanbul Karayolu 16.kPK3, 06930, EtimesgutAnkara, TurkeyTel: +90 312 255 96 51 Ext. 47Fax: +90 312 255 96 50Email: [email protected]: www.laynebowler.com.tr
CARGO STRIPPINGBornemann GmbHIndustriestrasse 2,31683 Obernkirchen, GermanyTel: +49 5724 3900Fax: +49 5724 390290Email: [email protected]: www.bornemann.com
CANNED MOTOR SEAL-LESS PUMPSHERMETIC-Pumpen GmbHGewerbestrasse 5179194 Gundelfingen, GermanyTel: +49-761-5830-0Fax: +49-761-5830-280Email: [email protected]: www.lederle-hermetic.com
Hydrodyen (India) Pvt. Ltd.B-47, Paramount,New Link Road, Andheri (W),Mumbai - 400 053, India.Tel : 2673 6600 / 01, 2673 6848, 2673 3798 / 99Fax : 91-22-2673 6639E-mail : [email protected]@vsnl.com
CENTRIFUGALABS GroupRoskildevägen 1P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Allweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Bombas Ideal S.A.Pol. Ind. Mediterraneo-CID 8Massalfassar, 46560 Valencia, Spain.Tel: +34 96 140 21 43Fax: +34 96 140 21 31Email: [email protected] Wesite: www.bombas-ideal.com
Caprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
Davey Water Products P\L6 Lakeview DriveScoresby, Victoria 3179 AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
Gorman-Rupp CompanyPO Box 1217Mansfield,OH 44901-1217, U.S.A.Tel: +1 419 755 1011Fax: +1 419 755 1251Email: [email protected]: www.GRpumps.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
Hunan Tianyi Pump Co LtdPingjiang, Hunan 414500, ChinaTel: 00 86-730-6261516Fax: 00 86-730-6261515Email: [email protected]: www.seocapump.com
Ideal Pumps UK Mr Steven WalkerPhone: 0871 218 0151Cell phone: 07958 028491Fax: 0871 218 0141E-mail: [email protected]
Lubi Group of IndustriesNear Kalyan MillsNaroda RoadAhmedabad 380025IndiaTel : + 91 79 2220 4711 -18Fax: + 91 79 2220 0660Email : [email protected]: www.lubipumps.comIndia’s leading ISO9001 company with 2500 varieties of pumps and motors.
OSNA-Pumpen GmbHBrückenstr., 3, 49090 Osnabrück, GermanyTel: +49 541 12110Fax: +49 541 1211220Email: [email protected]: www.osna.de
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
Sterling SIHI GmbHLindenstraße 170D-25524 Itzehoe, GermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
Weir Minerals NetherlandsPO Box 249, Venlo, NL-5900 AE, NetherlandsTel: 0031 77 389 5200Fax: 0031 77 382 4844Website: www.weir.nl
CHEMICALAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Gorman-Rupp CompanyPO Box 1217Mansfield,OH 44901-1217, U.S.A.Tel: +1 419 755 1011Fax: +1 419 755 1251Email: [email protected]: www.GRpumps.com
Rütschi Fluid AGHerzogstrasse 11, CH 5200 BruggTel: +41 56 460 5500Fax: +41 56 460 5505E-mail:[email protected]: www.rutschifluid.ch
URACA Pumpenfabrik GmbH & Co. KGSirchinger Str. 15D - 72574, Bad Urach, GermanyTel: 0049 7125 133 0Fax: 0049 7125 133 202Email: [email protected]: www.uraca.deHigh pressure pumps and high pressure cleaning systems. Industrial pumps, Pressure test pumps, Slurry pumps, Reciprocating process pumps for all applications.
CHEMICAL PROCESSRütschi Fluid AGHerzogstrasse 11, CH 5200 BruggTel: +41 56 460 5500Fax: +41 56 460 5505E-mail:[email protected]: www.rutschifluid.ch
Savino Barberavia Torino 12, 10032 Brandizzo TO, ItalyTel: +39 011 913 90 63Fax: +39 011 913 7313Email: savinobarbera@savinobarbera. comWebsite: www.savinobarbera.com
Sterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
CONTRACTORGrindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
PumpexPO Box 5207Johanneshov, S-12118, SwedenTel: +46 87 25 49 30Fax: +46 86 59 33 14Email: [email protected]: www.pumpex.com
If you would like to feature in Product Finder please contact:
Peter Morgan T: +44 (0) 1865 843646 F: +44 (0) 1865 843973E: [email protected]
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Product finder
CORROSION RESISTANTAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7732 860Fax: +49 7732 86436Email: [email protected]: www.allweiler.com
Savino Barberavia Torino 12, 10032 Brandizzo TO, ItalyTel: +39 011 913 90 63Fax: +39 011 913 7313Email: [email protected]: www.savinobarbera.com
DIAPHRAGM,DOUBLE/ SINGLE ACTINGFELUWA Pumpen GmbHBeulertwegD-54570 Muerlenbach, GermanyTel: +49 (0)65 94 100Fax: +49 (0)65 94 1640Email: [email protected]: www.feluwa.com
URACA Pumpenfabrik GmbH & Co. KGSirchinger Str. 15D - 72574 Bad Urach, GermanyTel: 0049 7125 133 0Fax: 0049 7125 133 202Email: [email protected]: www.uraca.deHigh pressure pumps and high pressure cleaning systems. Industrial pumps, Pressure test pumps, Slurry pumps, Reciprocating process pumps for all applications.
Weir Minerals Netherlands P O box 249 Venlo, NL-5900 AE, NetherlandsTel: 0031 77 389 5200Fax: 0031 77 382 4844Website: www.weir.nl
Wirth Maschinen-und Bohrgeraete-Fabrik GmbHKoelner Str 71-73, D-41812 Erkelenz, GermanyTel: +49 2431 830Fax: +49 2431 83267Email: [email protected] Website: www.wirth-europe.com
DOMESTIC PRESSURE BOOSTINGDavey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
DOMESTIC WATER SUPPLYDavey Products Pty Ltd6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
ELECTRIC MOTORS, SUBMERSIBLECaprari S.p.AVia Emilia Ovest, 900 41100, Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
C.R.I Pumps (Pvt) Ltd54-A, Avarampalayam RoadGanapathy, Coimbatore -641 006IndiaTel: +91 422 3911606/ 3911608/ 2562091Fax: +91 422 2562065/2562144Email: [email protected]: www.cripumps.com
Davey Water Products P\L6 Lakeview DriveScoresby,Victoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
Lubi Group of IndustriesNear Kalyan MillsNaroda RoadAhmedabad 380025IndiaTel : + 91 79 2220 4711 -18Fax: + 91 79 2220 0660Email : [email protected]: www.lubipumps.comIndia’s leading ISO9001 company with 2500 varieties of pumps and motors.
END-SUCTION, BACK PULL-OUTDavey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
EXTERNAL GEARAlbany Engineering Co LtdChurch Road, Lydney, Glos, GL15 5EQ, UKTel: +44 1594 842275Fax: +44 1594 842574Email: [email protected]
FIRE PUMPSPatterson Pump Ireland Ltd.Unit 14, Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
GLANDLESSSterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
GLANDLESS MAGNETIC DRIVEHERMETIC-Pumpen GmbHGewerbestrasse 5179194 GundelfingenGermanyTel: +49-761-5830-0Fax: +49-761-5830-280Email: [email protected]: www.lederle-hermetic.com
HMD Kontro Sealless PumpsBrampton Road,Hampden Park Industrial Estate,Eastbourne, East Sussex,BN22 9AN, UK.Tel: +44 1323 452000Fax: +44 1323 503369Email: [email protected]: www.hmdkontro.comMagnet drive pumps to ISO, ANSI & API 685. Temperatures to 450°C and flow rates up to 1500 m3 / hour(Incorporating Caster)
Sanwa Hydrotech Corporation11-33, Minami-Kaneden 2-chome,Suita, Osaka564-0044, JapanTel: +81 6 6330 5984Fax: +81 6 6330 5975Email: [email protected]: www.sanwapump.com
HYDRAULIC HIGH PRESSUREAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7732 860Fax: +49 7732 86436Email: [email protected]: www.allweiler.com
HYGIENIC/ASEPTICPCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
LABORATORY (PUMPS)Watson-Marlow Bredel Hose PumpsFalmouth, Cornwall, TR11 4RU, UKTel: +44 1326 370370Fax: +44 1326 376009Email:[email protected] Website: www.watson-marlow.com Manufacturer of peristaltic pumps. World’s fastest growing pump type. Find out why and how they can improve your processes.
LIQUID RING VACUUMEDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
HERMETIC-Pumpen GmbHGewerbestrasse 5179194 GundelfingenGermanyTel: +49-761-5830-0Fax: +49-761-5830-280Email: [email protected]: www.lederle-hermetic.com
Sterling SIHI GmbHLindenstraße 170D-25524 Itzehoe, GermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
MINIATURE PUMPSGardner Denver Thomas GmbHSiemensstrasse 4Puchheim, D-82178, GermanyTel: +49 89 809 00 0Fax: +49 89 808 36 8Email: [email protected]: www.rtpumps.com/puc
MONOBLOCAllweiler AGPostfach 1140, 78301 Radolfzell, Germany.Tel: +49 7732 860Fax: +49 7732 86436Email: [email protected]: www.allweiler.com
EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
MULTI-STAGE SINGLE ENTRYAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Caprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
OSNA-Pumpen GmbHBruckenstrasse 3,Osnabruck, D49090, GermanyTel: +49 5411 2110Fax: +49 5411 211220Email: [email protected]: www.osna.de
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
NATURAL GAS OPERATEDWarren Rupp Inc800 North Main Street, P.O.Box 1568, Mansfield, OH 44901-1568, USATel: +1 419 524 8388Fax: +1 419 522 7867Email: [email protected]: www.warrenrupp.comManufacturer of SANDPIPER Pumps
OIL EXTRACTIONPCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
PERISTALTICAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Bredel Hose Pumps B.V.P.O.Box 47, Delden, 7490 AA, The NetherlandsTel: +31 7437 70000Fax: +31 7437 61175Email: [email protected]: www.bredel.comDesigners and manufacturers of high quality heavy duty hose pumps. Flow rates up to 80 M3/hr. ISO 9001 Quality Accreditation.
Environmental Pumping Solutions Ltd.1210 ParkviewArlington Business ParkTheale, Berkshire, RG7 4TYTel: +44 1635 576 028Fax: +44 1189 657 783Email: [email protected]: www.environmentalpumping.co.uk
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
Ponndorf Gerätetechnik GmbHLeipziger Str. 374,34123 Kassel, Germany,Tel: +49 561 51139-0Fax: +49 561 51139-88Email: [email protected]: www.ponndorf.de
Verder UK LimitedWhitehouse StreetHunslet, LeedsLS10 1AD, UKTel: (0)113 222 0250Fax: (0)113 222 0297Email: [email protected]:www.verderflex.com
Watson-Marlow Bredel Hose PumpsFalmouth, Cornwall, TR11 4RU, UKTel: +44 1326 370370Fax: +44 1326 376009Email: [email protected]: www.watson-marlow.com Manufacturer of peristaltic pumps. World’s fastest growing pump type, Find out why and how they can improve your processes.
PLASTICSavino Barberavia Torino 12, 10032 Brandizzo TO, ItalyTel: +39 011 913 90 63Fax: +39 011 913 7313Email: [email protected]: www.savinobarbera.com
POTABLEDavey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
POSITIVE DISPLACEMENTFELUWA Pumpen GmbHBeulertwegD-54570 Muerlenbach, GermanyTel: +49 (0)65 94 100Fax: +49 (0)65 94 1640Email: [email protected]: www.feluwa.com
HERMETIC-Pumpen GmbHGewerbestrasse 5179194 GundelfingenGermanyTel: +49-761-5830-0Fax: +49-761-5830-280Email: [email protected]: www.lederle-hermetic.com
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
WORLD PUMPS August 2009
4242 Feature42 Feature4242 Product finder42
www.worldpumps.com
Weir Minerals NetherlandsPO Box 249, Venlo,NL-5900 AE, NetherlandsTel: 00 31 77 389 5200Fax: 00 31 77 382 4844Website: www.weir.nl
Wirth Maschinen-und Bohrgeraete-Fabrik GmbHKoelner Str 71-73, D-41812 Erkelenz, GermanyTel: +49 2431 830Fax: +49 2431 83267Email: [email protected] Website: www.wirth-europe.com
PROCESS (PUMPS)HERMETIC-Pumpen GmbHGewerbestrasse 5179194 GundelfingenGermanyTel: +49-761-5830-0Fax: +49-761-5830-280Email: [email protected]: www.lederle-hermetic.com
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
Watson-Marlow Bredel Hose PumpsFalmouth, Cornwall, TR11 4RU, UKTel: +44 1326 370370Fax: +44 1326 376009Email: [email protected] Website: www.watson-marlow.com Manufacturer of peristaltic pumps.World’s fastest growing pump type.Find out why and how they can improve your processes.
PROCESS (MEMBRANES)Sterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
URACA Pumpenfabrik GmbH & Co.Sirchinger Str. 15D - 72574 Bad Urach, GermanyTel: 0049 7125 133 0Fax: 0049 7125 133 202Email: [email protected]: www.uraca.de
PROGRESSIVE CAVITYAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Bornemann GmbHIndustriestrasse 2,31683 Obernkirchen, GermanyTel: +49 5724 3900Fax: +49 5724 390290Email: [email protected]: www.bornemann.com
Kaechele GmbHJahnstr.9D-73235 Weilheim/Teck, Germany Tel: +49 7023 103 123Fax: +49 7023 103 188Email: [email protected]: www.w-kaechele.comManufacturer of stators in a variety of rubber qualities for PC Pumps; moulded rubber parts and others.
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
Weir Minerals NetherlandsPO Box 249, Venlo,NL-5900 AE, NetherlandsTel: 00 31 77 389 5200Fax: 00 31 77 382 4844Website: www.weir.nl
Rotomac Industries Pvt LtdD-4A, Panki Industrial AreaSite- I, Kanpur – 208022IndiaTel +91 (512) 2691 704 or 2691 705Fax + 91 (512) 2691 [email protected]
Roto Pumps Ltd.Roto HouseNoida Special Economic ZoneNoida – 201 305, Uttar PradeshIndiaTel: +91 120 3043901/02/03/04Fax: +91 120 2562561E-mail: [email protected]: www.rotopumps.comLeading manufacturers of Progressive Cavity Pumps and Twin Screw Pumps for almost every application. ISO 9001Quality Accreditation
Seepex GmbH + Co KGScharnhoelzstrasse 344, 46240 Bottrop, GermanyTel: +49 2041 9960Fax: +49 2041 996400Email: [email protected]: www.seepex.com
PROPORTIONING & DOSINGPCM DosysZ.A. Bel Air10, rue Mège Mourlès, BP 10178513 Rambouillet CedexTel: +33 1 30 46 50 00Fax: +33 1 30 59 88 02Email: [email protected]: www.pcm.eu
PROPORTIONING &METERINGFluid Metering Inc.5 Aerial Way, Suite 500 Syosset, NY 11791, USA Tel: 516 922 6050Toll free: 800 223 3388Fax: 516 624 8261Email: [email protected]: www.fmipump.com
Watson-Marlow Bredel Hose PumpsFalmouth, Cornwall, TR11 4RU, UKTel: +44 1326 370370Fax: +44 1326 376009Email: [email protected] Website: www.watson-marlow.com Manufacturer of peristaltic pumps.World’s fastest growing pump type.Find out why and how they can improve your processes.
RECIPROCATINGDawson Downie Lamont LtdUnit 31, Rutherford RoadSouthfield Industrial EstateGlenrothes, Fife, KY6 2RT, UKTel: +44 1592 775577Fax: +44 1592 775517Email: [email protected]: www.ddl-ltd.com
Ram Pumps LimitedUnit C, Decoy RoadDominion WayWorthing, West SussexBN14 8ND, UKTel: +44 (0) 1903 206622Fax: +44 (0) 1903 205511Email: [email protected]: www.rampumps.co.ukDesign, development and manufacture of reciprocating process pumps to recognised international industry standards including API 674.
ROTARY LOBEPUMPSPCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
SCREWAlbany Engineering Co Ltd Church Road, LydneyGlocesterGL15 5EQ, UKTel: +44 1594 842275Fax: +44 01594 842574Email: [email protected]
Allweiler AG,Postfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Bornemann GmbHIndustriestrasse 2,31683 Obernkirchen,GermanyTel: +49 5724 3900Fax: +49 5724 390290Email: [email protected]: www.bornemann.com
KRAL AGBildgasse 40Industrie Nord6890 LustenauAUSTRIATel: +43 5577 86644-0Fax: +43 5577 88433Email: [email protected]: www.kral.atScrew pumps with sealing options, i.e. high quality mechanical seals. Hermetically sealed magnetic coupling to reduce lifecycle costs. Leak-free no collection of residues. Extremly low maintenance. Operating temperatures up to 250°C.
Leistritz Pumpen GmbHMarkgrafenstrasse 29-39, D-90459 Nuernberg, GermanyTel: +49 911 4306 0Fax: +49 911 4306 439Email: [email protected]: www.leistritz.com
SEALLESSAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Finish Thompson Inc.921 Greengarden Rd., Erie, PA 16501, USA, Tel: +1 814 455 4478 Fax:: +1 814 455 8518Email: [email protected] Website: www.finishthompson.com
HMD Kontro Sealless PumpsBrampton Road,Hampden Park Industrial Estate,Eastbourne, East Sussex,BN22 9AN, UK.Tel: +44 1323 452000Fax: +44 1323 503369Email: [email protected]: www.hmdkontro.comMagnet drive pumps to ISO, ANSI & API 685. Temperatures to 450°C and flow rates up to 1500 m3 / hour(Incorporating Caster)
Rütschi Fluid AGHerzogstrasse 11, CH 5200, BruggTel: +41 56 460 5500Fax: +41 56 460 5505E-mail:[email protected]: www.rutschifluid.ch
SELF-PRIMINGAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7732 86436Email: [email protected]: www.allweiler.com
Davey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
OSNA-Pumpen GmbHBruckenstrasse 3, Osnabruck D-49090, GermanyTel: +49 5411 2110Fax: +49 5411 211220Email: [email protected]: www.osna.de
Sterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
SELF-PRIMING CENTRIFUGALDavey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
Gorman-Rupp CompanyPO Box 1217Mansfield,OH 44901-1217, U.S.A.Tel: +1 419 755 1011Fax: +1 419 755 1251Email: [email protected]: www.GRpumps.com
OSNA-Pumpen GmbHBrückenstr., 3, 49090 Osnabrück, GermanyTel: +49 541 12110Fax: +49 541 1211220Email: [email protected]: www.osna.de
Sterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
SLURRYFELUWA Pumpen GmbHBeulertweg, D-54570 MuerlenbachGermanyTel: +49 (0)65 94 100Fax: +49 (0)65 94 1640Email: [email protected]: www.feluwa.com
GIW Industries, Inc.5000 WrightsboroGrovetown, GA 30813-9750, USATel: +1 706 863 1011Fax: +1 706 863 5637Email: [email protected]: www.giwindustries.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
Metso Minerals (Sala) ABP.O. Box 302SE-733 25 Sala, SwedenTel: + 46 224 570 00Fax: + 46 224 169 50Email: [email protected]: www.metsominerals.com/pump
Netzsch Mohnopumpen GmbHGeretsrieder Str. 1, 1156, Waldkraiburg, D-84478, GermanyTel: +49 8638 630Fax: +49 8638 67 999
Weir Minerals Netherlands P O Box 249Venlo, NL-5900 AE, NetherlandsTel: 0031 77 389 5200Fax: 0031 77 382 4844Website: www.weir.nl
Wirth Maschinen und Bohrgeraete-Fabrik GmbHKoelner Str 71-73, D-41812 Erkelenz, GermanyTel: +49 2431 830Fax: +49 2431 83267Email: [email protected] Website: www.wirth-europe.com
SOLID HANDLINGMetso Minerals (Sala) ABP.O. Box 302SE-733 25 Sala, SwedenTel: + 46 224 570 00Fax: + 46 224 169 50Email: [email protected]: www.metsominerals.com/pump
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
STAINLESS STEELAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
OSNA-Pumpen GmbHBrückenstr., 3, 49090 Osnabrück, GermanyTel: +49 541 12110Fax: +49 541 1211220Email: [email protected]: www.osna.de
STEAM DRIVENDawson Downie Lamont LtdUnit 31, Rutherford RoadSouthfield Industrial EstateGlenrothes, Fife, KY6 2RT, UKTel: +44 1592 775577Fax: +44 1592 775517Email: [email protected]: www.ddl-ltd.com
SUBMERSIBLE BOREHOLEBombas Ideal S.A.Pol. Ind. Mediterraneo-CID 8 Massalfassar, 46560 Valencia, Spain.Tel: +34 96 140 21 43Fax: +34 96 140 21 31Email: [email protected] Wesite: www.bombas-ideal.com
Ideal Pumps UK Mr Steven WalkerPhone: 0871 218 0151Cell phone: 07958 028491Fax: 0871 218 0141E-mail: [email protected]
WORLD PUMPS August 2009
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Product finder
Caprari S.p.AVia Emilia Ovest, 900 41100 Modena, ItalyTel: +39 059 897611Fax: +39 897897Website: www.caprari.com
C.R.I Pumps (Pvt) Ltd54-A, Avarampalayam RoadGanapathy, Coimbatore -641 006IndiaTel: +91 422 3911606/ 3911608/ 2562091Fax: +91 422 2562065/2562144Email: [email protected]: www.cripumps.com
Davey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179, AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
Jiangmen Ruirong Pump Industry Co LtdNo.68 Longbang Industrial Zone, Road North, Duruan, Jiangmen,Guangdong, ChinaTel: 00 86-750-3656332/3656339Fax: 00 86-750-3656300/3656303Email: [email protected]/eg @ruirong.comWebsite: www.ruirong.comContact persons: Selina Lam/Chen Guo Rong
Lubi Group of IndustriesNear Kalyan Mills,Naroda RoadAhmedabad 380025, IndiaTel: +91 79 2220 4711 - 18Fax: +91 79 2220 0660Email: [email protected]: www.lubipumps.comIndia’s leading ISO9001 Company, with 2,500 varieties of pump & motors.
OSNA-Pumpen GmbHBrückenstr., 3, 49090 Osnabrück, GermanyTel: +49 541 12110Fax: +49 541 1211220Email: [email protected]: www.osna.de
SUBMERSIBLE CONTRACTORABS GroupRoskildevägen 1P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
HOMA Pumpenfabrik GmbHIndustriestrasse 1Neunkirchen - Seelscheid, 53819GermanyTel: 0049 2247 7020Fax: 0049 2247 70244
SUBMERSIBLE SEWAGEABS GroupRoskildevägen 1P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Caprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
C.R.I Pumps (Pvt) Ltd54-A, Avarampalayam RoadGanapathy, Coimbatore -641 006IndiaTel: +91 422 3911606/ 3911608/ 2562091Fax: +91 422 2562065/2562144Email: [email protected]: www.cripumps.com
Davey Water Products P\L6 Lakeview DriveScoresby, Victoria 3179, AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
DeTech Pumps Co. Ltd.303, East Xiongzhou Rd.Luhe, Nanjing, ChinaTel: 0086-13327700202Fax: 0086-25-57108715Email: [email protected]: www.lanshenpumps.com
HOMA Pumpenfabrik GmbHIndustriestrasse 1Neunkirchen - Seelscheid, 53819, GermanyTel: 0049 2247 7020Fax: 0049 2247 70244
SUBMERSIBLE SOLIDS HANDLINGABS GroupRoskildevägen 1P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
SUMPDavey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
Metso Minerals (Sala) ABP.O. Box 302SE-733 25 SalaSwedenTel: + 46 224 570 00Fax: + 46 224 169 50Email: [email protected]: www.metsominerals.com/pumps
VACUUMSterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
VACUUM EXTRACTIONSterling SIHI GmbHLindenstraße 170D-25524 ItzehoeGermanyTel: +49 4821 77101Fax: +49 4821 771274Email: [email protected]: www.sterlingsihi.com
VARIABLE CAPACITYFriatec-Rheinhütte GmbH & CoP.O.B. 12 05 45, D-65083 Wiesbaden, GermanyTel: +49 611 604-0Fax: +49 611 604-328Email: [email protected] Website: www.friatec.de
VERTICAL IN LINEAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
VERTICAL TURBINEBombas Ideal S.A.Pol. Ind. Mediterraneo-CID 8Massalfassar, 46560 Valencia, Spain.Tel: +34 96 140 21 43Fax: +34 96 140 21 31Email: [email protected] Wesite: www.bombas-ideal.com
Caprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
Ideal Pumps UK Mr Steven WalkerPhone: 0871 218 0151Cell phone: 07958 028491Fax: 0871 218 0141E-mail: [email protected]
Layne Bowler Pump Company Inc. Istanbul Karayolu 16.kPK3, 06930, EtimesgutAnkara, TurkeyTel: +90 312 255 96 51 Ext. 47Fax: +90 312 255 96 50Email: [email protected]: www.laynebowler.com.tr
Patterson Pump Ireland Ltd.Unit 14,Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
Pump ApplicationsAGRICULTUREDavey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
ASH HANDLINGMetso Minerals (Sala) ABP.O. Box 302, SE-733 25 SalaSwedenTel: + 46 224 570 00Fax: + 46 224 169 50Email: [email protected]: www.metsominerals.com/pumps
Weir Minerals NetherlandsPO Box 249 Venlo, NL-5900 AE, NetherlandsTel: 0031 77 389 5200Fax: 0031 77 382 4844Website: www.weir.nl
CHEMICAL PROCESS Richter Chemie-Technik GmbHOtto-Schott-Strasse 2,D-47906, Kempen, Germany,Tel: +49 2152 1460Fax: +49 2152 146190Email: [email protected]: www.richter-ct.com
DESALINATIONRam Pumps LimitedUnit C, Decoy Road,Dominion Way, Worthing, West Sussex,BN14 8ND, UK.Tel: +44 (0) 1903 206622Fax: +44 (0) 1903 205511Email: [email protected]: www.rampumps.co.ukDesign, development and manufactureOf reciprocating process pumps torecognized international industrystandards including APl 674.
DREDGINGMetso Minerals (Sala) ABP.O. Box 302SE-733 25 Sala, SwedenTel: + 46 224 570 00Fax: + 46 224 169 50Email: [email protected]: www.metsominerals.com/pumps
EFFLUENTABS GroupRoskildevägen 1P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Caprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
FOODSTUFFS & DRINKAllweiler AG,Postfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
GROUND WATERCaprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
INDUSTRIAL HEATINGAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
EDUR-Pumpenfabrik Eduard Redlien GmbH & Co. KGHamburger Chaussee 148-152, 24113 Kiel, GermanyTel: +49 431 68 98 68Fax: +49 431 68 98 800Email: [email protected]: www.edur.de
OSNA-Pumpen GmbHBrückenstr., 3, 49090 Osnabrück, GermanyTel: +49 541 12110Fax: +49 541 1211220Email: [email protected]: www.osna.de
IRRIGATION Caprari S.p.AVia Emilia Ovest, 900,41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
Davey Water Products P\L6 Lakeview DriveScoresbyVictoria 3179AustraliaTel: +61 3 9730 9222Fax: +61 3 9753 4100Email [email protected]: www.davey.com.au
LUBRICATINGAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
MARINE & SHIPSAllweiler AGPostfach 1140,78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
Bornemann GmbHIndustriestrasse 2,31683 Obernkirchen, GermanyTel: +49 5724 3900Fax: +49 5724 390290Email: [email protected]: www.bornemann.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
OSNA-Pumpen GmbHBruckenstrasse 3, Osnabruck D-49090, GermanyTel: +49 5411 2110Fax: +49 5411 2112 20Email: [email protected]: www.osna.de
MINE DRAININGAND DEWATERINGABS GroupRoskildevägen 1, P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
WORLD PUMPS August 2009
4444 Feature44 Feature4444 Product finder44
www.worldpumps.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
Weir Minerals NetherlandsPO Box 249, Venlo,NL-5900 AE, NetherlandsTel: 00 31 77 389 5200Fax: 00 31 77 382 4844Website: www.weir.nl
MINING (PUMPS MARKET)FELUWA Pumpen GmbHBeulertweg, D-54570 MuerlenbachGermanyTel: +49 (0)65 94 100Fax: +49 (0)65 94 1640Email: [email protected]: www.feluwa.com
Weir Minerals NetherlandsPO Box 249, Venlo,NL-5900 AE, NetherlandsTel: 00 31 77 389 5200Fax: 00 31 77 382 4844Website: www.weir.nl
Wirth Maschinen-und Bohrgeraete-Fabrik GmbHKoelner Str 71-73, D-41812 Erkelenz, GermanyTel: +49 2431 830Fax: +49 2431 83267Email: [email protected] Website: www.wirth-europe.com
OIL BURNER / FUEL INJECTIONAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7732 860Fax: +49 7732 86436 Email: [email protected]: www.allweiler com
REFRIGERANTSpandau Pumpen Motzener Str 35/37, Berlin D-12277, GermanyTel: +49 30 720 020Fax: +49 30 720 349
SEWAGE (EFFLUENT)ABS GroupRoskildevägen 1P.O. Box 394, SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
SEWAGE (SLUDGE) PUMPS MARKETABS GroupRoskildevägen 1, P.O. Box 394SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Bornemann GmbHIndustriestrasse 2,31683 Obernkirchen, GermanyTel: +49 5724 3900Fax: +49 5724 390290Email: [email protected]: www.bornemann.com
SEWAGE (TREATED) PUMPS MARKETABS GroupRoskildevägen 1, P.O. Box 394, SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
SLURRY PUMPS MARKETAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7723 860Fax: +49 7723 86436Email: [email protected]: www.allweiler.com
SLURRY & SLUDGEABS GroupRoskildevägen 1P.O. Box 394, SE-201 23 Malmö, SwedenTel: +46 40 35 04 70Fax: +46 40 30 50 45www.absgroup.com
Allweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: + 49 7732 86 0Fax: + 49 7732 86 436Email: [email protected]: www.allweiler.com
Grindex ABPO Box 7025 SE-17407, Sundbyberg, SwedenTel: +46 860 66600fax: +46 874 55328Email: [email protected]: www.grindex.com
PCM17 Rue Ernest Laval-BP 35, 92173 Vanves Cedex, FranceTel: +33 1 41 08 15 15 Fax: +33 1 41 08 15 00Website: www.pcm.eu Germany Tel: +49 611 609 770United Kingdom Tel: +44 1536 740200Asia Tel: +86 21 623 62521PCM Moineau, PCM Delasco, PCM Preci-Pompe, PCM Dosys, PCM Moineau Oilfield
WATER-BORNE SOLIDS & SEWAGEAllweiler AGPostfach 1140, 78301 Radolfzell, GermanyTel: +49 7732 860Fax: +49 7732 86436 Email: [email protected]: www.allweiler com
DrivesELECTRIC MOTORSSUBMERSIBLECaprari S.p.AVia Emilia Ovest, 900, 41100 Modena, ItalyTel: +39 059 897611Fax: +39 059 897897Website: www.caprari.com
Materials SuppliersPLASTIC IMPELLERS & DIFFUSERSJyoti Plastic Works Ltd 94 B.T. Compound, Malad (West), Mumbai 400064. Tel: +91 22 28823231 / 42 / 4448Fax: +91 22 28820629Email: [email protected]
Poly Products Plot No 34, Sector 2The Vasai Taluka Ind Coop Estate LtdGauraipada, Vasai (E), Thane 401 208, IndiaTel +91 250 245223/ 2234/ 3200205/ 6527071Fax + 91 250 2452233Email: [email protected] / [email protected]
Moldwell ProductsNo. 19, Dhanalakshimi NagarNew SiddhapudurCiombatore - 641 044, IndiaTel: +91 422 221 6549Fax: +91 422 220 0690Email: [email protected]: www.moldwell.com
WEAR-RESISTANTCOMPONENTS & BEARINGSCarbone Lorraine Composants41, rue Jean Jaurès - BP 148F-92231 Gennevilliers , FranceTel: +33 (0)1 41 85 45 13Fax: +33 (0)1 41 85 43 06Email: [email protected]
Junty Industries LtdD-601, Guoheng Jiye MansionNo. 7 Bei Tu Cheng Xi LuBeijing, 100029People’s Republic of ChinaTel: +86 10 8227 5316 +86 10 8227 5326Fax: +86 10 8227 5331US Fax & Voicemail: +1 815 642 4953Email: [email protected]: www.sealchina.comSiC, TC, Carbon, Ceramic & 316SS, etc ISO 9001 certified supplier for Seal Rings & Pump Bushing in SiC, TC, Carbon, Ceramic, etc.
Ancillary Products and ServicesBEARINGSCarbone Lorraine Composants41, rue Jean Jaurès - BP 148F-92231 Gennevilliers, FranceTel: +33 (0)1 41 85 45 13Fax: +33 (0)1 41 85 43 06Email: [email protected]
BEARINGS/BUSHINGJunty Industries LtdD-601, Guoheng Jiye MansionNo. 7 Bei Tu Cheng Xi LuBeijing, 100029People’s Republic of ChinaTel: +86 10 8227 5316 +86 10 8227 5326Fax: +86 10 8227 5331US Fax & Voicemail: +1 815 642 4953Email: [email protected]: www.sealchina.comSiC, TC, Carbon, Ceramic & 316SS, etc
COUPLINGS, FLEXIBLERexnord Industries, LLC4701 W Greenford Avenue,Milwaukee, WI 53214, USATel: +1 414 643 3000Fax: +1 414 643 3087Email: [email protected] Website: www.rexnord.com
PACKINGSCPS Cathay Packing & Sealing Co.,Ltd.#26 Tonghui South Road,Xiaoshan, Hangzhou, Zhejiang, ChinaPost code: 311201Tel: +86-571-82700086Fax: +86-571-82737227e-mail: [email protected]: www.xxseal.com
PACKAGING SYSTEMSMidland Combustion Ltd.Station WorksFour Ashes, Wolverhampton, WV10 7BX, UKTel: +44 (0) 1902 790541Fax: +44 (0) 1902 791526Email: [email protected]: www.mid-com.co.uk
Patterson Pump Ireland Ltd.Unit 14, Mullingar Business Park,Mullingar, Co. Westmeath, IrelandTel: +353 44 47078Fax: +353 44 47896Email: [email protected]: www.ie.pattersonpumps.com
PULSATION DAMPERSBlacoh Fluid Control601 Columbia AvenueBuilding D, RiversideCalifornia, 92507Tel: +1 951 342 3100Fax: +1 951 342 3101Email: [email protected]: www.blacoh.com
Flo-Dyne LimitedFlo-Dyne PlaceAsheridge Business CentreAsheridge Road Chesham, Bucks, HP5 2PT, UKTel: +44 (0) 1494 770088Fax: +44 (0) 1494 770099Email: [email protected]: www.flo-dyne.net
Seal SuppliersMECHANICAL SEALSAESSEAL PlcGlobal Technology Centre,Mill Close, Bradmarsh Business Park,Rotherham, S60 1BZ, UKTel: +44 1709 369966Fax: +44 1709 720788Email: [email protected]: www.aesseal.com
Huhnseal ABBox 288 Jarvgatan 1, 261 23 Landskrona, SwedenTel: +46 418 44 99 40Fax: +46 418 44 99 69Email: [email protected]
Roplan ABBox 120,Skyttbrinksvägen 20, S-147 22,Tumba, SwedenTel: +46 8 449 9900Fax: +46 8 449 9990Email: [email protected]: www.roplan.com
Shanghai Trisun Mechanical Parts Co. Ltd(Mechanical Seal Division)Room 05-06, 30th Floor,SIno-life TowerNo 707 ZhangYang St.,Pudong, Shanghai, ChinaTel: +86 21 5835 5541 / 5835 3145Fax: +86 21 5835 3141Email: [email protected]: www.trisunltd.com
SEAL RINGS FOR MECHANICAL SEALSCarbone Lorraine Composants41, rue Jean Jaurès - BP 148F-92231 Gennevilliers, FranceTel: +33 (0)1 41 85 45 13Fax: +33 (0)1 41 85 43 06Email: [email protected]
Junty Industries LtdD-601, Guoheng Jiye MansionNo. 7 Bei Tu Cheng Xi LuBeijing, 100029People’s Republic of ChinaTel: +86 10 8227 5316 +86 10 8227 5326Fax: +86 10 8227 5331US Fax & Voicemail: +1 815 642 4953Email: [email protected]: www.sealchina.comSIC, TC, Carbon, Ceramic & 316SS, etc ISO 9001 certified supplier for Seal Rings & Pump Bushing in SiC, TC, Carbon, Ceramic, etc.
CE
LEBRATING
YEARS
Celebrating 50 years of World Pumps1959 to 2009
World Pumps is proud to celebrate this milestone with pump manufacturers
around the world. We look forward to the next 50 years of bringing you fresh ideas
and innovative solutions.
WORLD PUMPS August 2009World Pumps464646
www.worldpumps.com
Literature Showcase
Wastewater solutions
Patterson Pump Company offers
16 pages of Unparalleled Solutions
in Wastewater Pumping provided
by their full line of modern, high
performance wastewater pumps
and Flo-Pak® engineered prepack-
aged municipal pump systems.
Industries served include municipal,
industrial, commercial, stormwater,
fl ood control and irrigation.
Contact Patterson Pump CompanyP.O. Box 790 Toccoa, GA 30577 U.S.A.Tel: 1-706-886-2101Fax: 1-706-886-0023www.pattersonpumps.come-mail: [email protected]
WORLD PUMPS August 2009Advertisers' index 47
www.worldpumps.com
Index to advertisersWORLD PUMPS August 2009
ABB Oy 13
Caprari S.p.A IFC
Gorman-Rupp Company OBC
Haitima Corporation 19
Hermetic-Pumpen GmbH 9
Ningbo Ocean Fine CeramicTechnology Co., Ltd 46
Oswal Pumps Limited 2
Patterson Pump Company 46
Shanghai Top Motor Co., Ltd 11 & 46
Thompson Pump & Manufacturing 7
Vogelsang Drehkolbenpumpen GmbH 19
europump informationEuropump is a pan-European organisation composed of national pump manufacturer associations in 18 countries. In total the organisation comprises more than 450 member companies – manufacturers and distributors.The Executive Council is the board of Europump. Its members – company presidents, managing directors or CEOs – are elected representatives of their national associations. The Europump President is the head of the Council. The Council’s work is administered by the General Secretary and his staff.
EUROPUMP Member Associations
EUROPUMP OfficialsPresidentK Hall, Diamant Building, 80 Boulevard Reyers, 5th Floor, 1030‚ Brussels, Belgium. Tel: +32 2 706 82 30; Fax: +32 2 706 82 50
General SecretaryG van Doorslaer, Diamant Building, 80 Boulevard Reyers, 5th Floor, 1030‚ Brussels, Belgium. Tel: +32 2 706 82 30; Fax: +32 2 706 82 50
AT
BCH
CZ
D
DK
ES
F
FI
GR
I
PLRO
NL
STRUK
CIS
FMSO, Wiedner Hauptstrasse 63, Postfach 430 AT-1045 Wien, Austria. Tel: +43 150 105 3479; Fax: +43 150 51020
AGORIA, Diamant Building, Blvd Reyers 80, B - 1030 Brussels, Belgium. Tel: +32 2 706 79 74; Fax : +32 2 706 79 88
SWISSMEM, Kirchenweg 4, CH - 8008 Zurich, Switzerland. Tel: +41 1 38 44 852/111; Fax: +41 1 38 44 849/242
Russian Pump Manufacturers’ Association – RPMA, B Tatarskaya 13, CIS – 113184, Moscow, Russia. Tel: +70 95 951 8353; Fax: +70 95 951 8353
Czech Pump Manufacturers’ Association – CPMA Seat : Jana Sigmunda 79, CZ 783 50 Lutín, Czech Republic. Tel: +420 585 652 050. Fax: +420 585 944 294.
Fachgemeinschaft Pumpen im VDMA, Lyoner Strasse 18, D-60528 Frankfurt A/M, Germany. Tel: +49 69 66 030; Fax: +49 69 660 31690
Association of Danish Pump Manufacturers, c/o Hamworthy Svanehøj A/S, Fabriksparken 6, DK-9230 Svenstrup J. Denmark. Tel: +45 96372200, Fax: +45 98383156
Associacion Espanola de Fabricantes de Bombas para Fluidos,C/ Principe de Vergara n°74, 3°, 28006, Madrid, Spain. Tel: +34 91 411 1881; Fax: +34 91 411 1881
PROFLUID, Association française des pompes et agitateurs, des compresseurs et de la robinetterie. French Pump and Mixer, Compressor and Valve association. Maison de la Mécanique, 39–41 rue Louis Blanc, F-92400 Courbevoie, France. Tel: +33 147 17 62 98;Fax: +33 147 17 63 00
MET, Eteläranta 10, FI-00130 Helsinki 13, Finland. Tel: +358 91 923 1372; Fax: +358 96 24462
Union of Greek Metal Industries, Loudovikou Street 1, EVEP Building, GR - 185 31 Piraeus, Greece. Tel: +30 1 41 78 412; Fax: +30 1 41 73 974
Assopompe, c/o ANIMA, via Scarsellini 13, 20161Milan, Italy. Tel: +39 02 45 418 571; Fax: +39 02 45 418 703
Holland Pomp Groep, Vereniging FME, Boerhaavelaan 40, Postbus 190, NL-2700 Ad Zoetermeer, The Netherlands. Tel: +31 79 353 12 63/+31 79 353 13 37; Fax: +31 79 353 13 65
Polish Pump Manufacturers Association – PPMA, ul J Lelewela 15/13, PL 53-505 Wroclaw, Poland. Tel/Fax: +48 71 7836152
APPR, Str Ziduri Mosi nr 25, Bucuresti cod 021203, Sector 2, Romania. Tel: +40 21 2524713; Fax: +40 21 2527793
Swedish Pump Suppliers Association, PO Box 5510, S-11485 Stockholm, Sweden. Tel: +46 8 78 20 800; Fax: +46 8 66 03 378
POMSAD, Istanbul Karayolu 16, Km No 153 PK 3, 06790 Etimesgut, TR – Ankara, Turkey. Tel: +90 312 255 9651; Fax: +90 312 255 9650
BPMA, The National Metalforming Centre, 47 Birmingham Road, West Bromwich B70 6PY, UK. Tel: +44 121 601 6350; Fax: +44 121 601 6373
WORLD PUMPS August 2009Diary dates48
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All contributions, whether articles, news items, or letters, should be addressed to the Editor, World Pumps Magazine, PO Box 150, Kidlington, Oxford OX5 1AS, UK. Tel: +44 1865 843686; Fax: +44 1865 843973; E-mail: [email protected]
Diary DatesForthcoming features
on-linediary
eventsfor more
diary events go to
www.worldpumps.com
2009
13-16 SeptemberSeattle, USA
24th Annual WateReuse SymposiumContact: Water Environment FederationTel: +1 800 666 0206Fax: +1 703 684 2492www.wef.org
30 September – 2 OctoberSantiago, Chile
First International Seminar on Environmental Issues in the Mining IndustryContact: Enviromine 2009Tel: +1 604 683 2037Fax: +1 604 681 4166Email: [email protected]
6-8 OctoberLouisville, Kentucky, USA
H2O XpoContact: IRWATel: +1 217 287 2115Fax: +1 217 824 8638Email: [email protected]
10-14 OctoberOrlando, Florida,USA
WEFTEC 2009Contact: Water Environment FederationTel: +1 703 684 2552Fax: +1 703 684 2492Email: [email protected]
13-16 OctoberMoscow, Russia
PCV ExpoContact: MVK Exhibition CompanyTel/Fax: +7 495 925 34 82Email: [email protected]
14-16 OctoberViña del Mar, Chile
IFACMMM 2009Contact: GECAMIN LtdTel: +56 2 652 1500Fax: +56 2 652 1570Email: [email protected]
21-24 OctoberMendes, Brazil
Santos OffshoreContact: Santos Offshore Oil & Gas Expo and ConferenceTel: +55 11 3186 3744Email: [email protected]
29 October Namur, Belgium
M+R Namur 2009Contact: Fairtec NVTel: +32 3 354 0880Fax: +32 3 354 0810Email: [email protected]
29-30 OctoberMumbai, India
Pumps and Systems IndiaContact: Orbitz Exhibitions Pvt LtdTel: +91 222410 2801Fax: +91 222410 2805Email: [email protected]
9 -11 NovemberLeeds, UK
4th European Biosolids & Organic Resources Conference & ExhibitionContact: Aqua EnvironmentTel: +44 1924 257891Fax: +44 1924 257455Email: [email protected]
7 -12 November Dubai, United Arab Emirates
IDA World Congress 2009Contact: IDATel: +1 978 887 0410Fax: +1 978 88 0411E:mail [email protected]
9 -12 November Cape Town, South Africa
FlotationContact: Minerals EngineeringTel: +44 7768 234 121Fax: +44 1326 318352Email: [email protected]/flotation09
10 -13 NovemberKiev, Ukraine
Aqua Ukraine 2009Contact: Aqua UkraineTel: +38 044 201 11 66E-mail: [email protected]
17 -18 November 2009Kent, UK
Pneumatic Conveying of Bulk SolidsContact: The Wolfson Centre for Bulk Solids Handling TechnologyTel: +44 20 8331 8646Fax: +44 20 8331 8647Email: [email protected]/wolfson/education
17-19 November New York, USA
Chem Show 2009Contact: International Exposition CoTel: +1 203 221 9232Fax: +1 203 221 9260www.chemshow.com
18-20 NovemberTokyo, Japan
Inchem 2009Contact: The Secretariat of Inchem TokyoTel: +81 3 3434 1410Fax: +81 3 3434 3593www.jma.or.jp/INCHEM/en/index.html
18-20 NovemberBeijing, China
Water Expo ChinaContact: Messe FrankfurtTel: + 852 2802 7728Fax: +852 2598 8771E-mail: [email protected]
23 -27 November 2009Dubai, UAE
Big 5 2009Contact: DMG MediaTel: +971 (0)4 438 0355Fax: +971 (0)4 438 0356E-mail: [email protected]
September 2009
October 2009
November 2009
December 2009
January 2010
Essential information for the pump industry
www.worldpumps.com
Since 1933, Gorman-Rupp has defined growth for the pump industry as an innovator and leader. We design and manufacture pumps to exacting standards. Our passion for pumps and rigorous manufacturing techniques mean that Gorman-Rupp pumps are the best performing and most durable in the industry. It’s been that way for 75 years.
Visit GRpumps.com for more information on the pumps that are shaping the industry.
The Gorman-Rupp Company P.O. Box 1217 Mansf ie ld, Ohio 44901-1217 USAPhone: +1 419.755.1352 Fax: +1 419.755.1266 emai l : [email protected]
GRpumps.comF-457 © Copyright, The Gorman-Rupp Company, 2009 Gorman-Rupp – Mansfield Division is an ISO 9001 Registered Company