wirtgen group spreaders and technology

8/12/2019 Wirtgen group spreaders and technology

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www.wirtgen-group.com

Edition: April 2013

INNOVATIVE CONSTRUCTIONTECHNOLOGIES OUR PASSION.

ROAD AND MINERAL TECHNOLOGIES


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CONTENTS


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PREFACE PAGE 4

WIRTGEN GROUP PAGE 6

History Page 8

Company structure Page 10

BRANDS AND TECHNOLOGIES PAGE 12

Wirtgen Page 14

Vgele Page 22

Hamm Page 26

Kleemann Page 30

PRODUCTION PLANTS AND KNOW-HOW PAGE 32

Main plant of Wirtgen Page 34

Main plant of Vgele Page 36

Main plant of Hamm Page 38

Main plant of Kleemann Page 40

Local production plants Page 42

CUSTOMER SERVICE WORLDWIDE PAGE 44

Sales and service companies Page 46

Service and more Page 50

Consulting from A to Z Page 52

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SERVING THE WORLDS CONSTRUCTION INDUSTRY.


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Stefan Wirtgen Jrgen Wirtgen

These technologies, which are used on an

international scale, are served by the German

headquarters of the Wirtgen Group: Wirtgen,

Vgele, Hamm and Kleemann. With their

modern plants that we keep investing in on an

ongoing and long-term basis. In addition to

further plants located in Brazil, China and India,

which manufacture a selected range of prod-

ucts. And with their worldwide subsidiaries

the sales and service companies and a large

number of authorized dealers.

This fervour, the passion for genuine progress,

will continue to be our motivation in the future.

Because passion seems to us to be the best

driving force on the road of success.

Welcome to the world of the Wirtgen Group.

4 I 5

Fully committed to genuine progress

Any invention, any forward-thinking innovation

in the production of exciting machines which

complete jobs today that nobody would have

dared to think about in earlier times they are

all made possible solely by the people standing

behind them. Visionaries, engineers, techni-

cians and users. Individuals who join forces in

a combined effort when the maxim is: Lets

gather ideas, lets get started.

Because it is only from the fascination and res-

ponsibility for products and services epitomizing

genuine progress that the enthusiasm arises

which opens up new horizons. As a company

operating on a global scale, the Wirtgen Group

has therefore fully dedicated its services to the

construction industry in all parts of the world.

Technologies for road construction that is how

we perceive our core business. The underlying

philosophy reads: being a service provider. And

being a pacesetter and innovator for the

development of construction methods which

offer a high degree of economic efficiency and

environmental sustainability. Also being an

investor in environmentally friendly technologies

for the mining and processing of mineral raw

materials in the Mineral Technologies line of

business.


6/56GROUP TECHNOLOGIES PLANTS SERVICE

A GROUP OF COMPANIES AT HOME IN THE WORLD.


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The power of the Wirtgen Group comes from the strength ofits four core brands with their distinctive wealth of experience.State-of-the-art production plants in Germany and a global

sales and service network are the hallmarks today of theGroups successful business model.

As a global player, the Wirtgen Group focuses on two areasof business in which it has established a successful marketposition. Wirtgen Road Technologies comprises the technologiesfor the new construction and rehabilitation of roads. Wirtgen

Mineral Technologies encompasses the technologies for themining of mineral deposits and for the processing of mineralraw materials and recycling materials.


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1971:Built and operated by Wirtgen one of

over 100 Wirtgen hot milling machines

for surface course removal.

Four strong brands a major chapter of mechanical engineering in Germany

Each of the four brands of the Wirtgen Group Wirtgen, Vgele, Hamm and Kleemann

contributes a wealth of experience in machinery and plant construction. Altogether, this adds

up to 520 years. The employees of the specialized brands have played a vital part

at all times in the ongoing development of the processes in their core businesses.

1938:Self-propelled spreader from Vgele for even

asphalt paving.

1940:The first blacktop paver model from Vgele

with pre-compaction.

An innovator since 1836:

Joseph Vgele AG

Vgele has contributed numerous milestones to

the development of the road paver technology.

These include the infinitely variable hydraulic

drive, automated grade and slope control,

combined tamping and vibrating screed,

single-tube system for paving width control,electric screed heating, and pressure bars for

high compaction driven by pulsed flow hydrau-

lics. The latest development is a paving process

that enables two asphalt layers to be paved in

hot-on-hot application.

Over 50 years of pioneering technologies

for the world: Wirtgen GmbH

The company history of Wirtgen GmbH is

marked by numerous innovations for the new

construction and rehabilitation of roads. With

tremendous pioneering spirit, the company

worked its way up to become the world market

leader in road milling machines, set milestonesin the in-situ recycling of construction materials,

and perfected the automatic paving of concrete

slabs. The range of technologies is completed

by large machines for the mining of mineral

deposits.

PROGRESS IS TRADITION WITH US.

GROUP TECHNOLOGIES PLANTS SERVICE


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1911:Hamm builds the first road roller worldwide

equipped with a diesel engine.

1950:Hand-fed, wheeled mobile jaw crusher

with drum screen.

The Wirtgen Group and its

leading companies have

always played a major role

in the development and

maintenance of traffic

infrastructure on a global

scale.

Technology leader for over 150 years:

Kleemann GmbH

Kleemann began to get actively involved in

minerals processing as early as the 1920s,

developing and manufacturing the first mobile

crushing and screening plants. From the 1960s,

the company focused to an ever-increasing

extent on the production of stationary plants,and was among the pioneers in manufacturing

mobile tracked plants for the natural stone and

recycling industry in the mid 1980s.

Progress has been a hallmark

for over 130 years: Hamm AG

Being a trendsetter and pioneer, Hamm has

launched numerous innovations, thus setting

the standard in compaction technology.

Examples include the first road roller equipped

with a diesel engine, the first tandem roller

with all-wheel drive and all-wheel steering, ordynamic compaction using oscillation. These

and many other pioneering technologies are the

milestones in Hamms company history, which

goes back more than 130 years.

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Wirtgen Road Technologies:

Number 1 worldwide

Wherever roads are concerned, the Wirtgen

Group impresses with innovative solutions,

internationally recognized processes and a

comprehensive, state-of-the-art productportfolio which meets the highest demands.

Whether new construction or rehabilitation,

asphalt or concrete roads, from narrow bicycle

paths to airport runways capable of taking

extremely high loads the Wirtgen Group offers

its customers a compelling range of machines

and services, which have enabled it to success-

fully acquire the market leadership in mobile

road construction equipment.

SUCCESS IS ALSO A MATTER OF STRUCTURE.

ROAD TECHNOLOGIES MINERAL TECHNOLOGIES

Wirtgen Mineral Technologies:

On track for success

Wherever the mining of mineral deposits and

the processing of mineral raw materials are

concerned, the Wirtgen Group impresses with

innovative technologies designed for real-worldapplication and for meeting even the most

challenging operating conditions. Whether

mining hard rock or coal in 24/7 operation or

operating interlinked crushing and screening

plants in a quarry: highest reliability and low

operating costs are the hallmarks that ever

more frequently speak in favour of using

technologies from the Wirtgen Group.



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Wirtgen Group

One company, at home in the world

Wirtgen Beteiligungsgesellschaft is the holding

company of the Wirtgen Group. It comprises four

main plants in Germany, three local production

facilities outside of Germany, and 55 own sales

and service companies located in all parts of the

world. This successful business model includes

the cooperation with system partners, and

additional customer service through authorized

dealers. The clear structure of the Wirtgen Group

is characterized by family tradition and highly

decentralized responsibility.

HOLDING COMPANY:WIRTGEN BETEILIGUNGSGESELLSCHAFT

Main plants

in Germany

International

production facilities

Sales and service

companies

SALES

AND SERVICE

COMPANIES

55 own

companies worldwide

CIBER LTDA.Porto Alegre, Brazil

WIRTGEN GMBHWindhagen

JOSEPH VGELE AGLudwigshafen

HAMM AGTirschenreuth

KLEEMANN GMBHGppingen

WIRTGEN CHINALangfang, China

WIRTGEN INDIAPune, India


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OUR HALLMARKS:INNOVATIVE TECHNOLOGIES.



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Innovator market leader pacesetter pioneer trailblazer.There are many names for the strong position of the fourGerman brands united under the umbrella of the Wirtgen

Group. For Wirtgen, Vgele, Hamm and Kleemann haveshaped numerous tried-and-tested technologies for theconstruction industry and opencast mining industry worldwide.

This strength will continue to be a hallmark of the Wirtgen Group.

For innovative construction, mining and processing methods

made in Germany are more in demand than ever before, and are

appreciated by

investors and

users around

the globe.

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MILLING MACHINES FROM THE WORLD MARKET LEADER:THE BENCHMARK FOR HIGH PERFORMANCE.

1



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WIRTGEN COLD MILLING MACHINES

1 The W 250i is ideal for

fast work on large milling

job sites.

2 Wirtgen W 35 DC

small milling machine

removing the markings

on a country road.

3 This W 100 F cold mill-

ing machine from Wirtgen

is milling off the complete

asphalt pavement in re-

stricted space conditions.

4 A Wirtgen W 200 cold

milling machine in theprocess of rehabilitating

a surface course.

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Unmatched customer focus through core

competency in cutting technology

Wirtgens leading position is based in no small

part on its core competency in cutting technol-

ogy. It comprises everything, from low-wear

cutting tools and the various toolholder sys-

tems all the way to complete milling drums of

most diverse design. All components are

specifically tailored to fit the milling machine

they are used in. The Flexible Cutter System,

for example, permits milling drums to be

changed quickly and easily, thus enabling dif-

ferent types of jobs to be carried out by one

single machine. An unbeatable advantage when

it comes to using the machines in different

applications. The range extends from fine mill-

ing used to prepare surfaces for the application

of thin pavement layers all the way to the eco

cutters. These are milling drums with a wide

tool spacing, allowing large areas to be milled

at high production rates. In addition to the

comprehensive delivery range of standard

and optional milling drums, Wirtgen offers its

customers the design and manufacture of

special, customized milling drums.

Roads, motorways, airports, industrial

estates: rehabilitation using Wirtgen cold

milling machines

Wirtgen road milling machines remove individual

pavement layers on a large scale or complete

pavement packages at full depth. The reclaimed,

granulated material is a high-quality construction

material suitable for recycling which is directly

loaded into trucks for removal from site.

Typical of a rehabilitation project involving pave-

ment replacement: the new pavement is placed

immediately following the removal of the dam-

aged layer, thus permitting short construction

times for this type of rehabilitation project.

Wirtgen offers the broadest machine portfolio

worldwide of currently 26 models. Standard mill-

ing widths range from 30 cm to 2.20 m. The

worlds largest milling drum, manufactured by

Wirtgen, has a working width of 4.40 m. The

milled material is loaded via a detachable rear

loading conveyor in the small milling machines,

and via a two-stage conveyor system with front

loading conveyor in the large milling machines.


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WIRTGEN RECYCLERS

INNOVATIVE MACHINE CONCEPTS:BENEFICIAL TO ENVIRONMENT AND RESOURCES.

1 Wirtgen Remixer reha-

bilitating a bituminous

surface course by hot

recycling.

2 This Wirtgen 3800 CR

cold recycler with inte-

grated paving screed is

recycling a carriageway

lane across the full width.

3 Wirtgen KMA 220 cold

recycling mixing plant pro-

cessing milled material

near the paving site.

4 Soil stabilization with alimestone/cement mixture

for the construction of an

industrial site using the

WR 250.

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Recycling pavements and entire carriageways

Different technologies are used, which depend

on whether the damage is limited to the roads

surface course or has been caused by struc-

tural defects.

Hot recycling involves the rehabilitation of

bituminous surface courses a job that the

Wirtgen Remixer completes in a single pass.

In the process, the asphalt pavement is

softened, recycled with binding agents and

supplementary mix, and then placed again

immediately true to grade and slope.

In the cold recycling process, the bound and

unbound layers of the pavement structure are

milled at full depth and recycled by adding new

binding agents and additives to produce a

stable layer capable of withstanding traffic

loads. Using the innovative foamed bitumen

technology ensures superior performance

characteristics of the recycled layers and

additionally reduces the cost for binding

agents in the recycling operation.

Resource-saving technologies for

pavement rehabilitation

The time eventually comes for every road that

its service life is at an end, and rehabilitation

measures are required to preserve the pave-

ment substance. The worlds largest fleet of

recyclers from Wirtgen offers the cutting-edge

technologies to do just that. For an environmen-

tally gentle rehabilitation of road pavements,the

existing construction materials are fully reused,

which significantly reduces material costs. In

that way, the recyclers from Wirtgen are making

a major contribution to the future in all parts of

the world as environmental protection and the

considerate treatment of natural resources play

an ever-increasing role also in the domain of

road construction.



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4Stabilizing soil: for an extended lifespan

Offering a working depth of up to 56 cm and

tremendous area performance, the Wirtgen

stabilizers mill soil that lacks bearing capacity.

While evenly mixing in pre-spread binding

agents at the same time. Aiming to stabilize and

improve the subgrade of roads, car parks,

industrial facilities, airports, harbour facilities or

track beds. For an extended lifespan.


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WIRTGEN SLIPFORM PAVERS

THE BENCHMARK IN CONCRETE PAVING:PERFECTION.

1 using stringlines or wireless 3D systems, all the

way to the automatic insertion of dowel bars

and side tie bars. Whatever the job at hand is:

the Wirtgen slipform pavers can be relied on to

produce precise concrete profiles and made-to-

measure concrete pavements of high bearing

capacity.

Across all widths:

Automated concrete paving

Wirtgen slipform pavers do a precision job

wherever concrete slabs or monolithic profiles

need to be paved. In road construction, on

airports or in special applications. Numerous

intelligent systems work hand in hand in the

fully automated machines: from the charging

equipment ensuring uniform and continuous

concrete feeding, and precise levelling systems



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Tremendous performance:Paving high-quality concrete slabs

Concrete roads are extremely durable. Their

tremendous compressive strength prevents the

formation of wheel ruts even when used by a

high percentage of heavy vehicle traffic. Such

concrete pavements, which need to withstand

exceptional loads each and every day, are paved

and smoothed by the Wirtgen slipform pavers at

working widths of up to 16 m. The dual-layer

paving method is particularly economical. In

this process, the slipform paver places both the

stable bottom-layer concrete and the wear-

resistant top-layer concrete in one single

operation. This not only minimizes labour

requirements and reduces construction times

but additionally permits tremendous savings in

construction material.

Truly versatile:Monolithic profiles in offset application

The smaller slipform paver models work in off-

set application, which permits the production of

a nearly limitless variety of concrete profiles.

The slipform can be mounted either on the left

or on the right side of the machine to adapt to

the specific paving situation, such as accom-

modation of traffic in the area of the construc-

tion site. Fitted with an intelligent quick-change

system, the pavers are capable of completing

various different jobs on a single day, which

enhances both their flexibility and degree of

utilization.

1 Fully automatic paving

of a high-quality concrete

slab with the Wirtgen

SP 1600 slipform paver.

2 Paving a concrete

safety barrier with the

Wirtgen SP 15.

3 Paving a concrete

safety barrier with the

Wirtgen SP 25.

4 Paving a concrete slab

at an airport with the

Wirtgen SP 500.

4


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WIRTGEN SURFACE MINERS

AROUND THE CLOCK:HEAVY-DUTY MACHINES FOR TOUGH APPLICATIONS.

1 Mining and direct load-

ing of iron ore with the

2500 SM surface miner.

2 Mining and windrowing

of coal in an opencast

mining operation.

3 Mining lignite coal with

the 4200 SM surface

miner. The cut material

is loaded directly into

dumpers.

1 2

Economical mining of mineral depositsSurface mining is a method for the mining of

mineral deposits that is well established on an

international scale and dispenses with conven-

tional drilling, blasting and primary crushing.

Surface miners cut, crush and load the material

in one single machine pass meaning that one

single machine completes the job of many

different pieces of equipment. The mining

operation thus becomes simple and econom-

ically efficient because there is no need to

co-ordinate different sub-processes. The

surface miners produce small-sized material in

the mining operation, so that crushing of the

material in a separate work step is dispensed

with.

Selective mining of thin seamsensures high quality

The machines adjustable cutting depth allows

even thin seams to be mined selectively and

with high purity, thus contributing to a better

exploitation of the mineral deposit. While mate-

rials of different qualities are mixed when using

conventional methods involving blasting, and

need to be separated again afterwards in a

highly complex process, selective mining using

Wirtgen surface miners results in an improved

quality of the useful mineral mined, which also

entails lower processing costs.



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3Maximum machine availability

Surface miners are used as the principal mining

technology and are typically operated on a

24-hour basis. To ensure maximum machine

availability, Wirtgen offers a unique customer-

specific service for large-scale projects: in close

cooperation between the German main plant

and the Wirtgen Groups local subsidiary,

Wirtgen sets up additional service facilities in

the immediate vicinity of the customers site.

Service centres ensure the professional repairor overhaul of surface miners while enabling a

comprehensive parts inventory to be stocked at

the same time. It goes without saying that, as

part of the efficient service concept, highly

qualified Wirtgen Group specialist staff is

present at the service centre and mine all the

time to ensure optimal machine support.


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BUILDING ROADS FASTER.

TRACKED AND WHEELED ROAD PAVERS

1


1 Vgele Super 2100-3i

maximum comfort and

high performance with

minimum fuel consump-

tion.

2 Paving a surface course

in special asphalt to en-

sure the durable perfect

grip of a Formula-1 race

track in Texas, USA, with

the Super 2100-2.

3 The SUPER 800 is idea

for small to medium-sized

jobs.

4 The VISION Paver 5103-2

was specially designed for

the US market.


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A comprehensive road paver portfolio

Vgele offers a finely tiered product portfolio

of both tracked and wheeled road pavers.

Customers can choose from a range of state-

of-the-art, highly reliable machines extending

from mini and footpath pavers all the way to

large pavers capable of working at paving

widths of up to 16 m.

Vgele pavers are distinctive for their innovative

and reliable engineering. All machines feature

state-of-the-art control technology and heavy-

duty, reliable components for conveying the

material to be paved.

The drive concept of all tracked pavers from

Vgele offers maximum precision and traction,

enabling them to work at powerful advance

speeds all the time. Wheeled pavers are

distinctive for their excellent manoeuvrability

and ease of transport on their own wheels.

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Pioneering development:

The ErgoPlus operating concept

All machines in the dash 3 generation are

equipped with the highly ergonomic and readily

comprehensible ErgoPlus 3 operating concept.

The innovative operating concept offers the

machine operator a perfect working environment

to ensure no-fatigue working. It gives the operator

excellent all-round visibility on the paver, enabling

him to monitor and control all processes on the

construction site at all times.

The ErgoPlus operators consoles have been

arranged with functionality and clarity in mind,

enabling the machine operator and the screed

operator to perform all paving functions safely

and easily.


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The InLine Pave methodThe new InLine Pave concept offered by Vgele

is a highly innovative paving method that is

particularly suitable for the hot-on-hot paving

of compact asphalt structures. InLine Pave

enables the binder course and the surface

course to be paved in a single operation,

which not only results in a perfect bond but

also in an excellent interlock between layers,

both of which are essential prerequisites for

the durability of roads.

The SprayJet process

SprayJet technology from Vgele offers an

economical and clean alternative wherever

pre-spraying and subsequent paving are

required.

Paving screedsThe range of paving screeds offered by Vgele

caters to a broad variety of most diverse

applications. Standard and extending screeds

from Vgele enable paving operations to be

carried out at widths ranging from 0.5 m to

16 m. In addition to asphalt, Vgeles high-

precision screeds are also ideally suited to

paving other materials, such as concrete,

gravel or special mixes.

Whether footpaths, bicycle paths, landfills or

squares, the construction of country roads and

motorways, or the high-precision paving of rac-

ing circuits or airport runways placing highest

demands on evenness road builders and civil

engineering companies can depend on the

Vgele paving screeds to perform any job with

maximum precision and reliability.

PAVING TECHNOLOGY MEETING HIGHEST DEMANDS.

PAVING SCREEDS AND SPECIAL MACHINERY

1 2

3



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1 Technology leadership

in action: a screed paving

asphalt at a working width

of 16 m.

2 The spray paver Super

1800-2 SprayJet applies

emulsion which is then

immediately paved over

with asphalt.

3 InLine Pave enables two

asphalt layers to be paved

in a single machine pass.


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MAXIMUM QUALITY IN ASPHALT COMPACTION.

1



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2 3

Just the right roller for any application

User-friendly, extremely productive, built to field

requirements, easy to service, economical

these are the hallmarks of the tandem rollers

from Hamm. Not for nothing have nearly all

machines in the current product portfolio been

awarded major international prizes for their

user-friendly and innovative design. The well-

balanced design of the small rollers in the

CompactLine, or of the tandem rollers in the

HD+ or HD series with operating weights of up

to 14 tons, provides operators with a perfect

view of the roller drums and the working envi-

ronment on site. The tandem rollers with all-

wheel steering in the DV series impress with

their panorama concept and innovative driving

and steering system allowing the operator to

drive forward all the time. The product portfolio

is complemented by pneumatic-tyred rollers

and static three-wheeled rollers.

Oscillation:

Higher strength in fewer roller passes

Achieve higher density in fewer roller passes,

and compact dynamically where other rollers

can work in static mode only these are the

main highlights of oscillation compaction from

Hamm. The principle: the roller drum is made to

vibrate horizontally instead of vertically while

maintaining contact with the ground all the

time. The technology thus increases the perfor-

mance in standard applications, such as the

construction of base or binder courses. But

thats not all because it permits dynamic com-

paction also when paving asphalt on bridges,

compacting surface courses, producing thin

pavement layers or compacting in the vicinity of

vibration-sensitive structures.

1 The oscillation technol-

ogy of the HD+ rollers de-

veloped in Tirschenreuth

has proven an excellent

choice for compacting

surface courses on Grand

Prix race tracks.

2 The articulated tandem

rollers and combination

rollers of the award-win-

ning CompactLine offer

a perfect view of the

drum edge.

3 The DV 90 tandem roller

with all-wheel steeringoffers roller drivers an

ergonomically optimized,

fully equipped workplace.


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OFFERING ECONOMICAL STRENGTH:SINGLE-DRUM COMPACTORS FROM HAMM.

1 The high-climbing H 20i

the Hammtronic intel-

ligent microprocessor

control permits a grade-

ability of up to 70%.

2 The three-point articu-

lated swivel joint guaran-

tees unsurpassed direc-

tional stability and highest

driving comfort.

3 Area-wide compaction

monitoring via HCQ

ensures the quality and

durability of the road.

1 equipped with either smooth drums or padfoot

drums. Single-drum compactors in VIO design

are even capable of compacting with vibration

or oscillation. Their wide variety of possible

applications makes these single-drum compac-

tors versatile and highly economical multi-

purpose machines.

Creating the foundation

Earth compaction rollers need to produce

ground of high bearing capacity. Single-drum

compactors from Hamm guarantee maximum

productivity and quality in performing this job

while offering low consumption rates and ease

of operation at the same time. The broad prod-

uct range comprises machines from 5 to 25 tons



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HCQ Hamm Compaction Quality:

The modular measuring and documentation

system for compaction

Measure compaction parameters, such as asphalt

temperature or stiffness, evaluate any changes,

and document compaction results HCQ is capa-

ble of all that. The HCQ GPS Navigator, for exam-

ple, permits continuous compaction control in

earthmoving operations, which produces ground

of uniform bearing capacity even when compact-

ing large areas with different types of subsoils. In

asphalt compaction, HCQ is synonymous with

complete process evaluation. It supports the roller

drivers in compacting asphalt surfaces systemati-

cally and homogeneously, thus preventing insuf-

ficient or excess compaction while increasing

compaction quality at the same time.

Hammtronic

the intelligent co-pilot of the roller driver

HAMMTRONIC is an electronic machine

management system which ensures optimum

performance of the rollers in any working

situation. HAMMTRONIC monitors all engine

and machine functions, in particular travel drive,

vibration, oscillation and engine speed. The

system adjusts both vibration and travel speed

to the operating conditions prevailing on site,

prevents spinning of the roller drums or wheels,

and enables compaction even on gradients of

up to 70%. In addition, HAMMTRONIC ensures

low fuel consumption rates and low noise

emissions.

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2 3


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FOR FINEST AGGREGATE FRACTIONS:HEAVY-DUTY CRUSHING AND SCREENING PLANTS.

1 This three-stage crush-

ing plant from Kleemann

with screening of fines

produces up to seven

different final aggregate

fractions.

2 The high performance

offered by crushers from

Kleemann is crucial for

the economic efficiency

of a quarry.

3 The new mobile jaw

crushers in the Mobicat

EVO series set standards

in terms of performance,economic efficiency and

consumption.

1



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Impressive: up to 1000 t/h, 6 sizes, approx.150 different configurations

Kleemann offers leading technologies for the

processing of mineral raw materials and for the

recycling of construction materials. The compa-

nys range of products comprises six jaw crusher

models of various sizes, a variety of impact

crushers of different sizes, as well as gyratory

crushers and screening plants. For a broad

performance range extending from 100 t/h to

1000 t/h. The delivery range includes tracked

mobile plants suitable for low-loader transport

with 150 different customer-specific plant

configurations.

Economic efficiency through mobilityThe operation of tracked mobile crushing and

screening plants right on the production site

offers a high degree of economic efficiency.

In quarries or in the recycling of concrete,

asphalt or other construction materials. The

economical performance of a plant is enhanced

even further by tailoring it to accurately fit the

customers specific requirements. The major

parameters include: prevailing local conditions,

the processing operation, and requirements on

the quality of the final product. Experience

gained in many decades plays an important role

when Kleemann offers turnkey processing

plants for all sectors of the primary industry.

In planning, production, assembly and initial

operation.


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FROM WINDHAGEN TO LANGFANG:WHERE OUR PROS ARE AT WORK.



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Wirtgen, Vgele, Hamm and Kleemann these four highlyspecialized main plants are united under the umbrella of theWirtgen Group. Each of the four plants contributes its own,

specific technological know-how. The entire process chain,from engineering all the way to manufacture and assemblyof the machines, is precisely tailored to the brand-specificproduct ranges.

State-of-the-art manufacturing processes and sophisticatedsystems for quality assurance are in place not only in the

German main plants but also in the local production facilitiesin Brazil, China and India. A global strategy implemented tolast.


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WIRTGEN MADE IN WINDHAGEN.

1 66 machine models produced in one location

Windhagen is home to the biggest main plant of

the Wirtgen Group. Milling machines, hot recyclers,

cold recyclers, slipform pavers and surface miners

are built here in the main plant of Wirtgen GmbH.

Parts production is highly versatile as a result,

comprising in particular those parts that are essen-

tial components of Wirtgens core competencies.

It includes the entire sphere of cutting technology,

that is, the production of milling drums for road

milling machines, recyclers, soil stabilizers andsurface miners. The high-quality construction

machines with their practical equipment features

are then produced on the various assembly lines.

Targeted plant expansion in 2012

Doubling the production space for its range of

special-purpose machinery, Wirtgen responds to

their exceptional market success. The new ca-

pacities guarantee an even faster and more ef-

ficient assembly of the complex large machines.

In addition to that, processes are optimized sig-

nificantly by moving the Steel Construction divi-

sion to the immediate neighbourhood of the final

assembly plant for special-purpose machines. Al-

together, the concept of minimizing distances is akey theme across the entire production plant as

the assembly lines at the final assembly plant for

the series machines have also been consistently

optimized with a view to short lead times.



35/5634 I 35

32

1 The high-quality con-

struction machines from

Wirtgen are manufactured

at this plant. The Wirtgen

Groups head office is

also located here in

Windhagen.

2 Cutting technology is a

core competency: high-

precision manufacture of

milling drums.

3 Flow assembly of cold

recyclers and soil stabiliz-

ers for consistently high

quality and short through-put times.


36/56

VGELE MADE IN LUDWIGSHAFEN.

1 2

In-house production for

highest component quality

Vgeles experienced core workforce produces

the complete range of market-leading tracked

and wheeled road pavers at the companys lo-

cation in Ludwigshafen. The production of indi-

vidual parts and assembly groups in pre-fabri-

cation is distinctive for specialized

manufacturing methods and a high degree of

automation. Welding robots and highly flexible

machining centres with computer-controlled

workpiece and tool control are used, for exam-

ple, guaranteeing the production of high-quality

products. Material flow is controlled by state-

of-the-art methods, thus ensuring short lead

times and enabling fast adjustment to the parts

demand resulting from customer requirements.

The new Vgel plant

manufacturing facility of superlatives

Since 2010, the machines of the world market

leader have been built at and shipped from the

worlds most modern plant for road pavers in

Ludwigshafen on the Rhine. It ranks among the

most significant decisions to invest throughout

Europes machine construction industry. Build-

ing the new production plant on a green belt

site enabled the entire workflow to be designed

and implemented in line with process optimiza-

tion principles so as to ideally match Vgeles

requirements. For example, all model ranges

have been restructured to flow production. In

addition, the cycle times of the individual as-

sembly lines have been optimized further to im-

prove synchronization of the different model

ranges on one line. Machines with customized

equipment features are thus continuously pro-

duced to highest quality standards and in ex-

tremely short lead times. After attaching the

screed to the tractor unit, each paver is sub-

jected to extensive quality testing prior to leav-

ing the plant.

1 Assembly is organized

in accordance with flow

production principles,

thus enabling optimum

material flow.

2 Vgele experts use

state-of-the-art measur-

ing technology, such as

the coordinate measure-

ment machine, to detect

any deviations in quality.

3 The production of road

pavers is in full swing at

the new main production

plant of Joseph Vgele AG.



37/5636 I 37

A new dimension in instruction and training

In addition to the new production facilities, spe-

cial emphasis is placed on the new Centre for

Training and Technology, short CTT. Ongoing

training of the operators of Vgele road pavers

takes place in the nearly 3,000-m large training

centre. Training courses at Vgele take place in

an environment that is ideal in terms of both

space and functionality.

A separate training ground is available, for ex-

ample, which allows the training participants

from all parts of the world to simulate the pro-

cess of road construction and to learn how to

perfectly control the Vgele technology.


38/56

The birthplace of state-of-the-artcompaction technology

Hamms employees produce the world-

renowned rollers of highest quality at the

companys location in Tirschenreuth. In two

large assembly plants, the single-drum com-

pactors, tandem rollers and static rollers are

produced on cyclic assembly lines. Highly

qualified expert staff assembles the rollers from

individual parts and pre-assembled component

groups, customizing them in accordance with

customer requirements. Following assembly,

each machine must pass stringent quality

checks prior to being shipped to customers

in all parts of the world. The smart logistics,

intelligent warehouse systems and organization

of the assembly lines have earned the location

its name it is called the plant of short

distances.

HAMM MADE IN TIRSCHENREUTH.

1 2

1 The drums for the

world-renowned Hamm

rollers are manufactured

from thin steel sheets on

state-of-the-art produc-

tion lines.

2 Cyclic assembly lines

ensure efficient manufac-

turing and high quality in

series production.

3 Everything to do with

compaction is produced

at the Tirschenreuth loca-

tion.



39/5638 I 39

3

of both the markets and the products, enabling

Hamm to respond to enquiries flexibly and in an

extremely short period of time.

Maximum flexibility

at consistently high quality

Hamm AG has expanded its capacities yet

again in 2008 by building the worlds most

modern plant for drum production. Processes

in the new section of the plant are essentially

tailored to series production but permit an

efficient assembly of very small lot sizes as

well. This aspect is becoming increasingly

important in times of an ongoing diversification


40/56

KLEEMANN MADE IN GPPINGEN.

1



41/56

Flexibility in plant assembly,

efficiency in parts shipping

Optimized supply of production materials is

ensured by the large warehouse covering a total

area of 2,600 square metres, which enables

flexible adjustment to the assembly process.

Plants from different product lines can be

manufactured in the assembly division quite

easily to fully adapt to current order levels.

Yet another mark in favour of the new produc-

tion facility: combined with the large ware-

house, state-of-the-art logistics systems enable

highly efficient shipping of original parts to any

destination around the globe.

Series production with maximum

productivity and product quality

From prefabrication all the way to final

assembly at Kleemanns new main plant in

Gppingen, all production processes have now

been brought together under one roof. Short

distances and state-of-the-art manufacturing

processes enable Kleemanns staff to produce

their leading-edge crushing and screening

equipment under optimal conditions.

Process innovations, such as the environmen-

tally friendly powder coating plant, improve the

quality of the core components manufactured

at the new production facility. Assembly of the

crushing and screening plants in cyclic assem-

bly at four production lines increases productiv-

ity while minimizing delivery times, with a con-

sistent quality assurance system guaranteeing

adherence to the high quality standards.

40 I 41

1 Short distances and

optimal manufacturing

processes are the hall-

marks of Kleemanns new

main production facility at

the Stauferpark industrial

estate in Gppingen.

2 Qualified technicians

and a high vertical inte-

gration make for premium

end products.

3 Cyclic assembly at four

production lines reduces

the lead times in the as-

sembly of the crushingand screening plants.

32


42/56

LOCAL PRODUCTION FACILITIES:WORLD CLASS LOCAL PRESENCE.

1 The headquarters near

Pune offer sufficient

production capacities to

supply large unit numbers

to the Indian market.

2 The production plant of

Vgele America is located

in the heartland of the

American market.

3 Construction machinery

for the Latin American

markets is produced at

Ciber in Porto Alegre.

1



43/5642 I 43

32

The Wirtgen Group operates local production facilities in Brazil, China and India which ensure

optimum coverage of country-specific demands by producing close to the market and with a local

procurement share. In doing so, their focus is always on one common goal: fully satisfying the

requirements of our customers.

Ciber:

Products for Latin America

Ciber, a company of the Wirtgen Group head-

quartered in the Brazilian city of Porto Alegre,

produces mixing plants for road construction in

Latin America. The plants are also exported to

Africa. Wirtgen road milling machines and Hamm

single-drum compactors for the Latin American

market also roll off the assembly line.

Wirtgen China:Machine assembly and more

In Langfang, close to the Chinese capital of

Beijing, the Wirtgen Group has set up a base

that not only accommodates an assembly plant

but also includes a sales and service centre

with workshop and parts warehouse. The local

product range includes selected models of

Wirtgen cold milling machines, Vgele road

pavers and Hamm rollers. The percentage of

parts and assembly groups procured locally is

increasing continuously, with the same strict

quality standards being applied as in the

German main production plants.

Wirtgen India: Single-drum compactors

made for India

The Indian subsidiary of the Wirtgen Group is

based near the industrial centre of Pune in the

northwest of the country. The new sales and

service centre also houses a final assemblyplant, workshop, blasting facility, painting facil-

ity and spare parts depot. Licence production

of the 311 single-drum compactor a Hamm

model specifically developed for the Indian

market has begun in 2011. A new chain of lo-

cal suppliers has been established in Pune that

ensures the reliable supply of high-quality

components.


44/56

THE SALES AND SERVICE COMPANIES:DYNAMIC PARTNERS AT YOUR DOORSTEP.



45/5644 I 45

Our sales and service network is distinctive for professional localpresence, always offering solutions that focus on customerrequirements. These high-level services are ensured not only

by the Groups own sales and service companies but also byauthorized dealers.

The local experts can rely on additional support by themain production plants at any time in order to always offercustomers a maximum degree of professional expertise.


46/56

Own sales and service companies

Countries where Wirtgen Group brandsare represented by dealers

EXPERTISE KNOWS NO FRONTIERS.

BRAZIL

BELGIUM

DENMARKIRELAND

NETH

NORWAY

ITALY

GERMANY

GREAT BRITAIN

FRANCE

USACZECH REPUBLIC

AUSTRIA



47/5646 I 47

NEW ZEALAND

MALAYSIA

INDIA

THAILAND

CHINAJAPAN

TAIWAN

PHILIPPINES

SINGAPORE

AUSTRALIA

IRAN

TURKEYUZBEKISTAN

KAZAKHSTAN

SERBIA

BULGARIA

ROMANIA

RUSSIA

ANDS

SWEDEN

FINLAND

ESTONIA

LATVIA

LITHUANIA

SOUTH AFRICA

YA

POLAND UKRAINE

SLOVAKIA

Present in all parts of the world: sales and service companies of the Wirtgen Group.

From left to right: USA, Australia, Italy, Netherlands, Turkey, Taiwan.


48/56

THE OBVIOUS CHOICE:ALL BRANDS, ONE WORKSHOP.

Workshop services from A to Z

Fully equipped workshops with an excellent

service infrastructure ensure that our custom-

ers can count on reliable local support on all

continents. Covering the full range of services

that a dependable workshop located at the

customers doorstep has to offer: from

inspection, servicing and maintenance of the

machines all the way to repair and general

overhaul. Special facilities are additionally

available, for example, for the repair of paving

screeds or milling drums.

1 Excellent availability at

all times in the parts

warehouse.

2 Professional repair of

assembly groups in the

workshops.

3 Replacement of worn

parts with original spare

parts professionally

installed by specialist

personnel.

4 Wirtgen Zwickau: a

typical Wirtgen Group

workshop, committed tohigh performance in their

customer service offer.

1 2

Parts warehouse ensuring fast availability

Large, well-stocked parts warehouses close

to the customers location ensure that their

machines can resume operation without any

undue delay. At the subsidiaries and service

companies around the world, our customers

benefit from readily available Wirtgen Group

Original Parts of superior quality and high

durability.

Parts and More

the help system for parts ordering

Parts and More, the Wirtgen Group expert

system for spare parts, offers both clarity and

safety when ordering Wirtgen Group Original

Parts. Catalogue, DVD and Internet offer cus-

tomers and users the necessary support on

everything to do with spare parts, information on

servicing or aspects of application technology.

3



49/5648 I 49

4


50/56

1 We are wherever you

need us: reliable support,

however remote the

construction site.

2 Always reaching the

customer fast: Wirtgen

Group spare parts

service.

3 Trust is built on local

expertise.

4 Expert help conveys

safety in everyday

operation on the job site.

1

MOBILITY IS OUR STRENGTH:SERVICE ON THE CONSTRUCTION SITE.



51/56

helpers are always there when it counts.

The range of working tools of our highly quali-

fied service technicians includes WIDOS, the

electronic documentation system that contains,

in great detail, all relevant technical information

on the machine type in question. From operat-

ing manual and hydraulic, electric and hosing

diagrams all the way to machine specifications,

safety manual and spare parts catalogue.

Mobile service kits containing measuring in-

struments for electric and hydraulic compo-

nents guarantee that any malfunctions are

diagnosed quickly and reliably. The mobile

workshops in our fully equipped service vans

also provide first-class support. For on-site

service that caters to any and all needs.

Troubleshooting on site

Quick support is needed in the event of mal-

functions on the construction site that cannot

be remedied unaided. The same is true also

when spare parts are needed in order to get a

construction machine up and running again as

quickly as possible. It is therefore an integral

part of the Wirtgen Groups service philosophy

to be fully present for quick troubleshooting

and support on the construction site whenever

needed.

Experienced service technicians provide

direct support

Specially trained mobile service technicians of

the Wirtgen Group provide technical support

worldwide when it comes to getting machines

up and running again quickly. Whether in the

customers yard or on the machines job

location. Whether on remote job locations or

at unusual working hours our experienced

50 I 51

32 4


52/56

TALK TO US YOULL BE WELL ADVISED:WHEREVER, WHENEVER.

1



53/56

Profitability increases with knowledge

Whether in the preliminary stages of a sched-

uled construction project or relating to the

implementation of a particular application the

highly qualified engineers and application

experts of the Wirtgen Group offer professional

consulting services to customers around the

globe. For Wirtgen, Vgele, Hamm and Klee-

mann machines. On the optimum use of control

and levelling systems. On special processes

and methods, such as oscillation compaction,

pre-spraying of emulsion with the SprayJet

module, the rehabilitation of road pavements

using InLine Pave, fine milling or cold recycling

with foamed bitumen. To enable customers to

gain the knowledge that will optimize their

applications, ensure optimum work results

and open up new business opportunities.

52 I 53

Training knowledge is the key to success

Well-trained employees work more efficiently.

The main plants and subsidiaries of the Wirtgen

Group support them in doing just that by offer-

ing broadly based training programs for all rel-

evant target groups. Because qualified operator

training is the key to using the machines from

the Wirtgen Group efficiently in all applications.

Training offers are tailored, for example, to roller

drivers, screed operators, service technicians,

site managers or maintenance staff. The Wirtgen

Groups highly qualified training experts ensure

optimum learning results by keeping the learn-

ing groups small and providing state-of-the-art

learning equipment. So that customers in all

parts of the world can count on employees

who are top-qualified for their particular jobs.

1 Applications support at

your doorstep custom-

ers benefit from our rich

experience.

2 To ensure perfect work-

ing results, Wirtgen Group

experts are on hand to

explain the advantages of

our machine technology.

3 Professional operator

training increases produc-

tivity in operation.

32


54/56

SATISFACTION GUARANTEED.


55/5654 I 55

Satisfaction right from day one: it is the be-ginning of a long-term partnership for all thosewho decide in favour of a machine from the

Wirtgen Group fleet. Because it does a top jobevery day on construction sites around theglobe and with tremendous efficiency, too.Whether in opencast mining, in quarries, or inthe construction of roads and motorwaysaround the world. Operators join in the chorus: satisfactionguaranteed thanks to unique comfort and ease of operation.

The service philosophy has earned itself top marks as well.The employees of the Wirtgen Group are right there when-ever they are needed. Fast, reliable, professional. And thatholds true for a whole machine lifetime. We of the WirtgenGroup call it: Close to our customers. Our customers call it:

Satisfaction all round.


56/56

KLEEMANN GMBH

HAMM AGHammstr. 195643 Tirschenreuth Germany

Phone: +49 (0) 9631/80-0Fax: +49 (0) 9631/80- 120

www.hamm.eu

JOSEPH VGELE AG

Joseph-Vgele-Str. 167075 Ludwigshafen Germany

Phone: +49 (0) 621/8105-0Fax: +49 (0) 621/8105- 461

www.voegele.info

WIRTGEN GMBHReinhard-Wirtgen-Str. 253578 Windhagen Germany

Phone: +49 (0) 26 45/131-0Fax: +49 (0) 26 45/131-242

www.wirtgen.de

arewithoutobligation.

Subjectto

technicalchanges.No.

2176014

WG-01-10

EN-04/13byWirtgenGmbH2013Printedin

Germany

wirtgen group spreaders and technology

Documents