why choose srs engineering?c1-preview.prosites.com/36139/wy/docs/srswebbro.pdfbase...
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Why Choose SRS Engineering?
At SRS Engineering quality, safety, and reliability are keys to our success. Count on SRS to provide:
Experience: Over 25 years process technology experience with 60+ Engineers on staff (Electrical, Process, Application, Project, Mechanical, Chemical, Civil, Structural, and Controls)
Trust: As an International provider with an established customer-base, SRS is a true Engineering OEM (Original Equipment Manufacturer) capable of delivering site & feedstock-specific solutions to all their clients.
Advanced Technology: SRS Engineering has the mostadvanced biodiesel technology available with state-of-the art plant control systems as well as:
• HighFFApretreatmentsystems• Highefficiencyreactors• Highpuritymethanolrecoverysystems
Cost Effectiveness: Lowest operating costs in the industry
• Lowestenergyconsumption• Plantautomationresultsinminimalstaffrequirements• Highestefficiencymethanolrecoveryavailable
Plant Automation: Provides added safety, reliability and predictability
• Lessmanualadjustmentsmade,thuslesshumanerror• Lessplantdowntime• Entireoperationintegratedintoasinglemanagementsystem• Automationincorporatesallprocesstechnologyequipment• Safetyengineered(tagalarms,I.S.wiring,nitrogenutilization, and more) • Integrateswithover30differentDCSsystems• MonitoredandoperatedfromanywhereviaanInternet connection
Environmental Responsibility: SRS is committed to the environment. Our dedication to a clean environment, alternative fuel and economic independence drives us to help companies build biodiesel plants with optimal efficiency.
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Turnkey Biodiesel Refinery
10 Steps to Success
SRS Engineering understands the steps required to
buildandmaintainabiodieselplant.Fromsiteselection
and permitting to producing ASTM/EN grade fuel, SRS
has the capability and the facilities to complete every
aspect of your biodiesel plant construction. We have
the staffing and resources to assist you with:
• Plantsizedetermination
• Selectinganappropriatesite
• Permitting
• Biodieselplantengineering
• Determiningyourbiodieselequipment needs
• Plantinstallation
• ASTM/ENqualityandBQ-9000considerations
• Plantstartupandtraining
• Plantmanagement
• Planningforthefuture
SRSBiodieselcanhelpyouwithanyandallofthese
steps in order to assist you in building a profitable
biodiesel production facility.
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Existing Biodiesel Plants
SRS Engineering offers first aid to the challenged and incomplete biodiesel plant.
Is your biodiesel plant experiencing any of the following symptoms?
• Inactive due to being incomplete or lacking other essential equipment
• Sluggish and does not meet expected process rates
• Noteconomical with excessive consumable material consumption or lacking sufficient recycling components
• Limitedtoaparticularfeedstock and not abletousehighFFAfeedstock
• Excessiveproductyieldloss as a result of usinghighFFAfeedstock
• Lackinginquality and not meeting specifications
• Laborintensive due to lack of automation
• Lackinginproperoperationsor maintenancetraining
SRSEngineeringBiodieseldoesn’tjusthandlenew up-and-coming biodiesel refineries, we also specializeinofferingalllevelsofassistancetoexisting biodiesel plants. Many of our clients in fact have come to SRS as a result of their dissatisfaction with their existing biodiesel technology. Our team of biodiesel specialists are fully equipped to help you diagnose your currentplant’sproblemswhilemakingappropriate recommendations to cure them. SRS’trainedteamofbiodieselprofessionalsprovide a high level of expertise to assist challenged biodiesel plants to become functioning and profitable once again.
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Biodiesel Continuous“Waterless” ReactorSRSEngineeringCorporation’scontinuousflow“waterless”transesterification system is the most effective biodiesel reactor on the market. Capable of using feedstock containing upto4.5%FFA,SRS’BCP-SeriesmodelprovidesacompletereactiontoesterifytheFFAintomethylesterswhilepreventingsoap formation and leaving behind only small trace amounts of water.
TheBCP-SeriesmodelisdesignedtoaccommodateallfeedstockswithFFAashighas4.5%andwaterat400PPM.Becausenotallfeedstockswillmeetthisrequirement,SRSincorporatestheFSP-Seriespretreatmentunittoensurethatall feedstocks are pretreated in the most economical way prior totheBCPtransesterificationsystem.Thisappliestoanimal-fat based feedstocks such as beef tallow or chicken fats, as well as the new emerging feedstocks such as algae oil, palm, or jatropha.
The BCP-Series System is a “waterless” continuous flow transesterification system with a number of key benefits:
• Deliveredasaself-containedmodularskid
• Extremelyspace-efficientunit
• Single-pointconnectionsforallfeedsandutilities
• Veryfewmovingparts,resultinginlessmechanical problems
• Utilizationofproprietarynano-cavitationtechnologyin conjunction with special dosing methodologies
• Preventssoapformation
• Scalableto500k-150MMGY
• Highlyenergyefficient-usingupto80-90%LESS energy than most reactors
MeetsUL,CSAandIECstandardsandcomplieswithOSHAregulations
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Feedstock Pretreatment / HighFFA PretreatmentIntoday’smarkethavingyourplantbemulti-feedstockcapableisnotonlyacompetitiveadvantage–it’sabusinessnecessity. If you have a plant designed to use only refined oils,addinghighFFApretreatmentopensupaworldofnewfeedstock opportunities. Whether it be animal-fat based feedstocks such as beef tallow or chicken fats, or one of the new emerging feedstocks such as algae oil or jatropha, they allshareonethingincommon,theyallhaveFFAtoohighforbase transesterification and thus require pretreatment. SRS offersascalable,continuous-flow,skid-mountedsystemthatcan front-end any existing biodiesel system, efficiently convertingFFAintouseableoilwithnoyieldloss.
SRSEngineeringdesignedtheFSP-Seriesacidesterificationpretreatment system to enable new and existing plants theabilitytoincorporatemultiplehigh-FFAfeedstocks.
The FSP-Series system is a continuous flow acid esterification system with a number of keybenefits including:• Deliveredasaskid-mounted,space-efficientunit
• Singlepointconnectionsforallfeedsandutilities
• Utilizesheat,pressure,staticmixing,andspecial dosing methodologies
• Scalablewithflowratesfrom500,000to150milliongallons
Key advantages of the FSP-SeriesPretreatment System • Noyieldloss
• Preventssoapformation
• Scalableto15%FFAorhigher,sizedfrom500k-150MMGY
• Energyefficient
• Quickreturnoninvestment
• Mitigatesriskforhigh-FFAfeedstockenvironment
Feedstockpretreatment/acidesterificationareasimportantastransesterification and without it biodiesel plants will operate with little to no profits.
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Biodiesel Methanol Recovery
SRSBiodiesel’shigh-puritymethanolrecoverysystem
has the solution for recovering your unused methanol.This unique unit is unlike first-generation vacuum based systems that suffered from low recovery rates, water contamination, glycerin, biodiesel carry-over in the recoveredmethanol,andhighenergyusage.SRS’struefractionaldistillationcolumnsefficientlyrecover>99.9%of all unused methanol, returning it clean and dry to your bulkmethanoltankata>99.9%purityrate.Thisresultsin no wet methanol and no off-site reprocessing costs.In fact, your recovered methanol is often of a higher purity than the new methanol you purchase.
The SRXC-Series Removes methanol from the glycerin stream
• >99.9%purityrange
• Typicalpurityofcrudeglycerinis80-85%
• Reducesglycerinstreamto<0.05%methanol (non-hazardous)
• Automaticself-adjustingcontrolsystemforvariable parameters
• Modularizedskidforeasyinstallation
• Continuousoperation
• Pre-wired,pre-pipedandtestedpriortodeliveryat customer site
ASV-Series (Biodiesel Dryer) Recovers excess methanol allowing for cleaner unwashed fuel
• Methanolisdirectedtostoragetankforhighpurity column processing
• Reducestypicalwashtimesassociatedwith dry/wet washing
• Reducesdrywashconsumablesand/orlongerwearlifeof ion materials
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