who we are? page 1/9 kalıp... · part design: advanced part development according to the necessary...

10
Who WE Are? Form Kalıp company is a new re-organised formation by senior experts in part development, tool design, injection process development, paint coating and different asembly/applications on plastic part/product field. Accumulated know-how which is based on high level talent/ability/ experineced engineering and empowered by lean approach let Form Kalıp be able to launch plastic part/product production from the preliminary concept to mass production delivery to OEM and TIER(X) clients. Form Kalıp is ambitious to develop by the level of modern industrial knowledge and eager to grow by turnover. Vision: Being a global sloution partner for automotive OEM clients in all plastic injection products from the concept design to the mass production. Mission: Focusing on engineering know-how and lean culture both by launching of measure, record, analysis and correction plan (PDCA) cycle to be able to achieve sustainable improvement. Quality Policy: Our Quality Policy is defined and strongly driven by the following management principles and behaviours: • Build a mutually profitable relationship with our customers, ensuring their long-term success, through the understanding of their needs and the needs of their customers as well • Achieve our commitments for quality, cost, and schedule • Enhance the systematic research and use of best preventive practices at all levels and ensure reliable risk management • Drive continual improvement and innovation based upon efficient business processes, well-defined measurements, best practices, and customer surveys • Develop staff competencies, creativity, empowerment and accountability through appropriate development programs and show strong management involvement and commitment Page 1/9

Upload: others

Post on 12-Sep-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

Who WE Are?

▪ Form Kalıp company is a new re-organised formation by senior experts in part development, tool design, injection process development, paint coating and different asembly/applications on plastic part/product field.

▪ Accumulated know-how which is based on high level talent/ability/ experineced engineering and empowered by lean approach let Form Kalıp be able to launch plastic part/product production from the preliminary concept to mass production delivery to OEM and TIER(X) clients.

▪ Form Kalıp is ambitious to develop by the level of modern industrial knowledge and eager to grow by turnover.

▪ Vision: Being a global sloution partner for automotive OEM clients in all plastic injection products from the concept design to the mass production.

▪ Mission: Focusing on engineering know-how and lean culture both by launching of measure, record, analysis and correction plan (PDCA) cycle to be able to achieve sustainable improvement.

▪ Quality Policy: Our Quality Policy is defined and strongly driven by the following management principles and behaviours:• Build a mutually profitable relationship with our customers, ensuring their long-term success, through the understanding of their needs and the needs of their customers as well• Achieve our commitments for quality, cost, and schedule• Enhance the systematic research and use of best preventive practices at all levels and ensure reliable risk management• Drive continual improvement and innovation based upon efficient business processes, well-defined measurements, best practices, and customer surveys• Develop staff competencies, creativity, empowerment and accountabilitythrough appropriate development programs and show strong management involvement and commitment

Page 1/9

Page 2: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

What We Do? Design

Industrial Design: Advanced surface & solid modeling for any plastic product

Part Design: Advanced part development according to the necessary visual and durability performance demands.

Mechanical Design: Enhanced plastic based mechanisms according to the necessary spec. and durability performance demands.#We are a reliable leader for you in the journey of changing components from metal to plastic.

Page 2/9

Page 3: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

What We Do? Tooling

Advanced Tooling Technologies:• Standard Injection• Prototype tools (low quantity and/or preliminary production)• 2 & 3K applications• Overmoulding• Gas Assist Injection• Low preasure injection (injection on foil, fabric leather etc.)

Page 3/9

Page 4: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

What We Do? Trial & Approval Process Page 4/9

At Form Kalıp Tool trial & approval process as one of the main bases of APQP process is following methodically as below:T"0" : First plastic injection into the newly finished tool. This trial considers as tool maker internal trial. Client will not normally attend on this stage.T"1" : First client attended trial, ISIR (measurement report) will be prepared for 5 samples from each cavity taken over a suitable process. Client's trial checklist will be completed at this stage. Tool and component corrections will be followed after this trial according to reports from production, toolshop, Q.A dep. & customer’s reports. It would be more efficient if you use PFUS (Problem Follow up Sheet) as the only valid document for following all corrections.T"2" : Trial after all corrections necessary for both tool and component noted at T"1" have been completed. This trial will done normally under the responsibility of tool maker, unless specified before. New measurement report will be prepared by tool maker again for 5 samples from each cavity. Normally just incorrect dimensions noted at T"1" need to be measured again. It’s expected that T"2" will produce suitable samples to get customer approval for the next operations such as grain, mirror polishing etc. if is required.T"3" : Trial to make cosmetically and dimensionally acceptable parts that are fully corrected. This trial will normally be extended to allow for a small capability / statistical study of the parts produced to give an indication that the tooling will produce consistently good parts in production plant. There may still be some simple points to finish against the general specification and checklist such as external accessories or painting, but tool should be fully complete in general at this stage. Intended process parameters should be fully recorded at third trial. Shipment approval will be released in this trial.T"4" : This is the 1.st in-house trial at client's production facility. The tool should be completely at this stage with no outstanding points from checklists or otherwise to be finished. This trial is normally for technician familiarisation with tool and production. Tool maker should be prepared to attend this trial when requested by client.T"5" : 2.nd in-house trial at client's production facility. This will be the extended trial that will provide the samples for a full capability study. Tool has to be approved and launched into the serial production in this stage.

Page 5: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

Certificates

• Applied for ISO 9001:2015• Preperations are in process, Audit will

be done at end of March 2020.

Page 5/9

Page 6: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

Equipments

1. HURON Brand KX10 Model CNC High Speed Machine Center (24000 U/min).

2. HURON Brand KX10 Model CNC High Speed Machine Center (24000 U/min) With Pallette Changer.

3. LAGUN Brand FBFL Model Bed Type CNC Milling Machine.4. FIRST Brand Conventional Milling Machine.5. FIRST Brand Universal Conventional Milling Machine.6. KING SPARK Brand E59PM ZNC EDM Machine.7. FOREMAN Heavy Duty Radial Drilling Machine.

Page 6/9

Page 7: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

Sample Products Page 7/9

Page 8: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

Sample Tools Page 8/9

Page 9: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic

References Page 9/9

Page 10: Who WE Are? Page 1/9 Kalıp... · Part Design: Advanced part development according to the necessary visual and durability performance demands. Mechanical Design: Enhanced plastic