when to use the generative sheetmetal design workbench?€¦ · 31st catia/smarteam users’ forum,...

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When to Use the Generative Sheetmetal Design Workbench? Examples and Reminders 31 st CATIA FORUM 27/09/2018 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET EDMS 2029554 https:// edms.cern.ch/document/2029554/1

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Page 1: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

When to Use the

Generative Sheetmetal Design

Workbench?

Examples and Reminders

31st CATIA FORUM

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

EDMS 2029554

https://edms.cern.ch/document/2029554/1

Page 2: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

Table of Contents

Page

1 – Why use Sheetmetal Design? 3

2 – Sheetmetal Design, for which type of parts? 4

3 – Minimum internal bending radius 23

4 – Conclusion 26

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

Page 3: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

1 – Why use Sheetmetal Design?

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

- Design simpler than Partdesign for the sheet metal parts

- Modify easily all the parameters of the sheet metal fabrication

(thickness, general radius, cutting)

- Sheetmetal design parts are closer to the real part

- Allows generation of the unfolded part and the dxf file for water jet or

laser cutting

- Hybrid design with Sheetmetal Design and Partdesign

Page 4: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

Table of Contents

Page

1 – Why use Sheetmetal Design? 3

2 – Sheetmetal Design, for which type of parts? 4

3 – Minimum internal bending radius 23

4 – Conclusion 26

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

Page 5: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

1st case – Bent + Welded Box

Different automatic cutting

Generation of different geometries for the angles

Page 6: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

1st case – Bent + Welded Box

ADVANTAGE : Input parameters are

easily modifiable

Page 7: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

1st case – Bent + Welded Box

Simple modification of the thickness and internal radius

Page 8: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

2nd case – RF contact

With Part Design

1/ 2 / 3 /

4 /

Need to recognize the part as a sheet

metal part to have the unfolded part

Page 9: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

2nd case – RF contact

With Sheetmetal design

1/ 2 / 3 /

ADVANTAGES :

Simple to design and the dxf file of

the raw material is easy to extract

Page 10: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

Impossible configuration

Difficult to identify with a

classic Part Design construction

The system refuses to compute a

hole pattern because of the overlapping

2 – Sheetmetal design, for which

type of parts?

3rd case – Riveted Bent Corner Bracket

Page 11: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

ADVANTAGES :

- Helps you to improve design

- Hybrid design possibility

- Advanced shapes easy to design

Ge

ne

rative

Sh

ee

tme

talD

esig

nP

art

Desig

n

Counterdrilled holes realized in

Part Design don’t appear on the

developped view however they

appear on the final model

Advanced shapes : stamps, beads, louvers, …

2 – Sheetmetal design, for which

type of parts?

3rd case – Riveted Bent Corner Bracket

Overlapping cancelled

through chamfers adding

Page 12: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

2590

20

85

Check the raw material on the unfolded part :SHEET - Cu-OFE - EDMS 790780 thickness 2mm

=> 1000x2000 => too small, add sheets

by welding or mechanical tightening

4th case – Thermal shield

Page 13: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

27/09/2018

ADVANTAGES :

- The Recognize function enables

transformation of a Part Design model into a

Sheetmetal model

- Watch out where you apply it !

- Overall dimensions of the raw plate

immediately accessible

Holes disappeared, because they

have been done with Partdesign

31st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

2 – Sheetmetal design, for which

type of parts?

Page 14: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

5th case - bending part with machining after bending

Machining after bending Unfolded part without final

machining

Pa

rt D

esig

nS

he

etm

eta

lD

esig

n

ADVANTAGES :

The dxf file of the raw material is easy to extract

Page 15: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

6th case - bending part with machining before and after bending

Machining before bending on the

unfolded part, cut out with

sheetmetal design

Thickness 10mm Thickness 20mmHoles, opening and gasket

interface performed with

partdesign

Sh

ee

tmeta

lD

esig

nP

art

Desig

n

ADVANTAGES :

The dxf file of the raw material is easy to extract

Page 16: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

7th case – transition part

Extremity sketches Creation of guiding lines and surfaces

Page 17: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

7th case – transition part

ADVANTAGES :

Conform to the real part and the dxf file of

the raw material is easy to extract

Unfolded part

Page 18: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

7th case – transition part

Wrong directive lines

Page 19: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

7th case – transition part

Page 20: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

8th case – hole in a rolled part

With no

deformation on

the rolled part

With

deformation on

the rolled part

Unfolded view

Unfolded view

Page 21: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

2 – Sheetmetal design, for which

type of parts?

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

8th case – hole in a rolled part

With no

deformation

With

deformation

Hole in the unfolded part

Page 22: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

Table of Contents

Page

1 – Why use Sheetmetal Design? 3

2 – Sheetmetal Design, for which type of parts? 4

3 – Minimum internal bending radius 23

4 – Conclusion 26

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

Page 23: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

3 – Minimum internal bending radius

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

EDMS document 2001803

https://edms.cern.ch/document/2001803/2

Page 24: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

3 – Minimum internal bending radius

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

Page 25: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

3 – Minimum internal bending radius

27/09/201831st Catia/SmarTeam Users’ Forum, Pierre-Francois

Marcillac, Pascal SECOUET

Page 26: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

Table of Contents

Page

1 – Why use Sheetmetal Design? 3

2 – Sheetmetal Design, for which type of parts? 4

3 – Minimum internal bending radius 23

4 – Conclusion 26

27/09/201831st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal SECOUET

Page 27: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

27/09/2018

31st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal

SECOUET

4 – Conclusion

If you are no sure or if you have some questions about your design

and his fabrication:

Don’t hesitate to ask to the workshop

The preparation service from the section FS will be enjoy to help you

Page 28: When to Use the Generative Sheetmetal Design Workbench?€¦ · 31st Catia/SmarTeam Users’ Forum, Pierre-Francois Marcillac, Pascal SECOUET 2590 2085 Check the raw material on the

THANKS YOU FOR YOUR ATTENTION !!!

27/09/2018

31st Catia/SmarTeam Users’ Forum,

Pierre-Francois Marcillac, Pascal

SECOUET