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What a tree can do innovation enabling a more sustainable future Jim Biasca, Country manager US operations Stora Enso, Biomaterials division

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Page 1: What a tree can do innovation enabling a more …caets2018.aniu.org.uy/wp-content/uploads/2018/09/7...2018/09/07  · innovation enabling a more sustainable future Jim Biasca, Country

What a tree can do –innovation enabling a more sustainable futureJim Biasca, Country manager US operations

Stora Enso, Biomaterials division

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The renewable materials company – our target

Everything that’s made with fossil-based materials

today can be made from a tree tomorrow

9/22/2018

Stora Enso Key Facts

2

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Film: What a tree can do

4/5/20163

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Examples of our solutions replacing fossil-based materials today

EcoFishBoxby Stora Enso can replace

polystyrene packaging

Wooden construction

elements can replace concrete in buildings

Dissolving pulp can be

used for producing

textiles

Lignin can replace e.g. fossil-based

phenol in adhesives

Trayforma by Stora Enso can replace

plastic in e.g. frozen food packaging

9/22/2018

Stora Enso Key Facts

4

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30 countries, 26 000 stories

• A leading provider of renewable solutions

• Some 26 000 employees in 30 countries

• Sales in 2017: EUR 10.0 billion

• Shares listed on Nasdaq in Helsinki and Stockholm

9/22/2018

Stora Enso Key Facts

5

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Stora Enso worldwide

9/22/2018

Stora Enso Key Facts

6

Countries where Stora Enso has

production, plantations, or projects

Stora Enso’s markets

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Supported by the global megatrends

Major global trends drive the world’s demand for renewable

materials. Bio-based products are not only reusable, but also

renewable.

Growing

population

Growing

middle class

Urbanisation

Global

warming

DigitalisationChanging

lifestyles

Ecoawareness

9/22/2018

Stora Enso Key Facts

7

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Stora Enso strategy

9/22/20188

Customer insightDeveloping offerings in

accordance with customers’

needs to create value and growth,

with sales excellence.

Structured

processesClear roles and

responsibilities,

standardised and

harmonised working

methods, operational

excellence.

Motivated employeesFocus on inspiring leadership,

good communication,

performance management, and

target setting.

InnovationFocus on bio-based materials

and chemicals, digitalisation,

intelligent packaging, and

new packaging solutions.

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9

Our road to success in the bioeconomy

Stora Enso Key Facts

9

xxxx xxxx xxxx xxxxIntroducing

new products

and services

Addressing

attractive

end-use

segments

Delivering

sustainable

profitable

growth

Generating

superior

ROCE

9/22/2018

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Portfolio aimed at growth

Consumer

Board –

Expansion of

relative

market share

in profitable

niches

Packaging

Solutions –

Selective

profitable

growth

Wood

Products –

Accelerating

growth

Paper –

Strategy for

maximum

cash

generation

+Biomaterials –

Strengthening

current

business and

creating new

profitable

growth

+ ++

9/22/2018

Stora Enso Key Facts

10

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Biomaterials division is in the heart of company transformation

7/3/201811

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4 R&D centres

2 new products since 2014

6 strategic partnerships on innovation

7 digitalisation projects

Only 18% of our external

market pulp sales are geared to

the graphic paper market

60 countries

1 376 MEUR sales 2016

+13.5% Q3 YOY 2017

Well managed certified renewable raw material

Biomaterials has the widest offering in the market

14.8% ROOC Q3/2017

203 MEUR EBITQ1-Q3/2017

5 pulp millsFinland, Sweden, Brazil,

Uruguay

2.15MT market pulp

1 700 employees22% are women

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Our three focus areas

Maximize value from eucalyptus pulp

• Continue to improve production efficiency

• Improve cost competitiveness in Montes del Plata

Differentiate our Nordic pulp business

• Reduce exposure in softwood

• Grow in fluff and dissolving pulp

• Continue to improve production efficiency

• Innovate on pulp applications with current customers

Create new platforms for growth

• We build and develop strong business on:-Improved pulp properties-Regenerated cellulose and MFC-Lignin-Bio-based chemicals-Extraction and separation technologies

8 November 2017

Stora Enso CMD

13

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Efficient use of raw material enable us to get many everyday products already today

14

30% of the wood can be used for sawn products.

70% for pulp and paper.

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But through innovation we can get out more

7/3/201815

Technology platform for extraction & separation

Improved pulp

properties

Regenerated

cellulose & MFC

Lignin

Bio-based

chemicals

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Innovation is key for sustainable profitable growth

1. Improved

pulp properties

2. Regenerated

cellulose & MFC3. Lignin

Technology platform for extraction & separation

4. Bio-based

chemicals

Product platforms

8 November 2017

Stora Enso CMD

16

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Platform 1: improving pulp properties for existing products

8 November 2017 17

Pulp

• Hygiene and health, growing by 3.6% per year

• Life expectancy and increased disposable income in developing countries

• Improve fluff pulp properties to increase customer value

• Dissolving pulp to textiles is a 6.1 Mt market, growing 6.8% per year

• The increase of cellulosic fibre in textiles is driven by global brand owners

• Improve quality to be able to differentiate in the value chain

Fluff pulp

Dissolving pulp

Pulp for specialty papers

Stora Enso CMD

• Flexible packaging, labels, security, décor, among others

• 28 Mt market, growing 1.8% per year

• Fibre improvements, special additives, sustainable coatings & barriers, source

reduction and other innovation opportunities Source: Smithers Pira, Hawkins Wright

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Platform 2: Developing new technologies for using wood fibre in textiles, non-woven and specialty papers

8 November 2017 18

• Participate in the development of new technologies for using wood fibre in textile

• Growing interest from global brand owners increases demand for renewable fibres

• Opportunity to leverage on existing assets to enter this new market

• MFC has potential to be used in specialty papers and non-woven

• MFC is a versatile material with potential to work as strength enhancer, additive,

binder and barrier material

• Stora Enso has a long history in the research of MFC and has a demonstration

plant in Imatra, Finland

Regenerated cellulose

MFC

Stora Enso CMD

Source: Stora Enso

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Platform 3: Lignin – big opportunities in many markets

8 November 2017 19

Lignin

• Phenolic resins is a 2.8 Mt market, growing at 4% CAGR

• It replaces phenol in adhesives for plywood, OSB (oriented strand board),

laminates, LVL and other wood construction materials

• The carbon footprint for lignin is roughly 1/10 of the carbon footprint of phenol

• Light-weight high performance composites

• 70–80 Kt market, growing at 9–12% CAGR

• Low-carbon-footprint carbon fibre is unoccupied market space

• Substitution of conventional hard carbon anode materials in energy storage,

namely Li-Ion Batteries and Supercapacitors

• Market growing on average by 20% CAGR

• Key applications: portable consumer electronics, power tools, electrical vehicles,

stationary applications and back-up systems

Phenol replacement

Carbon fibre

Energy storage

Stora Enso CMD

Source: Stora Enso, Carbon Composites, IDTechEx,

LuxResearch, Markets and Research, Zion Research

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Platform 4: Bio-based chemicals replacing fossil-based materials

8 November 2017 20

• Key application is the xylitol (sweetener) market (approximately 120 Kt at 4–6%

CAGR)

• Compared to C6 sugars it still is a rather undeveloped market, mainly due to

lack of pure xylose availability. This is changing with the biorefinery concepts

• Growing interest and developments taking place in the market

• Stora Enso well positioned to be a frontrunner here

• Growing interest in packaging/bottling markets for renewable solutions

• Reduction on carbon footprint and enhanced properties are key target areas

• Market clearly favoring second generation biomass as the raw material source

• It is a very populated market place, thus, strategic alliances will be crucial to win

in this industry

Xylose

Bioplastics and intermediates

Stora Enso CMD

C5 and

C6

sugars

from

wood

Source: PwC, Kline and Industry experts

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Enocell

dissolving

pulp

Strategic steps for new business and differentiationPulp business - New platforms for growth

Stora Enso CMD

8 November 2017 21

2012

Virdia

acquisition

2014

2015

2016

2017

Future growth

options

Montes del

Plata

hardwood

Sunila lignin

Innovation

centre for

biomaterials

Partnership with

Rennovia

B2X demo plant,

Raceland USA

2018

Skutskär

increased fluff

Grow in fluff

and dissolving

New business from

R&D platforms

Improve efficiency

and increase

output in existing

operations

2019

Enocell

dissolving pulp II

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Lignin for Phenol ReplacementSunila mill, Finland

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The LignoBoostTM processIn the mill

Black liquor outCooking chemicals and

organic substances

H2SO4

Pulp mill

Evaporation

Lime kiln

Lignin extracted

Dried lignin used as fuel in lime

kiln

Drying

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Lignin opportunities

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Potential in phenol replacement

Phenolic Resins 2,8 Mt Stora Enso

lignin production

1,6%

Total phenol market: 9,4 Mt

Other

6,6 Mt

Potential Market Value

for Lignin: ~1,7 B EUR

4% CAGR

Stora Enso lignin

production 50Kt

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Benefits of replacing phenol with lignin

Improved

environmental footprintA safer alternative

Cost efficiency and

cost stability

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Chemical

producers

OEMs

Testing lignin throughout the value chain

Resin producerPlywood/

OSB/HPL/LVLDistributors

End use

application

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Microfibrillated Cellulose

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Potential of microfibrillated cellulose (MFC)

7/3/201829

• Board and paper – strength, light weight, source reduction, barrier, surface properties

• Coatings and Adhesives – film formation, barrier, rheology

• Home and Personal care – texture, rheological profile

• Value added composites – strength, processing aid

• Food – texturizing agent, stability, rheology profile

• Natural product – renewable, biodegradable

• High surface area

• Strength enhancement

• High water retention capacity

• Recovers from high shear quickly

• Biodegradable and non-toxic

• Stable in a wide range of temperatures, pH and

salts

• Film forming properties

Properties Application area examples

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Xylose for Natural SweetenerRaceland plant, USA-

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New renewable products – xylose

• Our plant in Raceland, Louisiana, will extract xylose from sugar cane bagasse.

• The xylose will be further processed into xylitol, a natural sweetener.

• Our xylose can be used for example in food or oral care products.

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Doing more with sugar cane waste

• This means that we will turn sugar cane bagasse, considered as agricultural waste, into a renewable and valuable product.

• Doing more with waste, and more out of the same agricultural land.

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Bagasse to Xylose Process

Fiber de-

ashing

Hemicellulose

extraction

Crude xylose

refining

Xylose

polishing

Xylose

enrichment

(65% to 80%)

Xylose storageCustomers

(xylitol producers)

Bagasse storage

Partially

processed

bagasse for

glucose and

lignin production

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From C5 sugars to xylitol market showing 4-6% CAGR

Sources PwC, Kline and Industry experts.

C5

sugars

BiomassLiquid

xylose

120 Kt market

4-6% CAGR

Xylitol producersStora Enso technology

Our Output: 7 Kt liquid xylose 4-6 Kt xylitol

End customers

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Thank you!