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OREGON STATE UNIVERSITY
Terra Preta Technologies
Team 9 Biochar
Wenqian Chen, Yuhang He, Qinqing Song, Jordan Stutzman
Integrated Business Project 2013
Terra Preta Technologes
Team 9 Biochar
By
Wenqian Chen
Yuhang He
Qinqing Song
Jordan J. Stutzman
A THESIS
Submitted to
Oregon State University
In partial fulfillment of
the requirements for the
degree of
Master of Business Administration
Presented May 23, 2014
Commencement June 2014
© Copyright by
Wenqian Chen
Yuhang He
Jordan J. Stutzman
Qinqing Song
May 23, 2014
All Rights Reserved
Master of Business Administration thesis of Wenqian Chen, Yuhang He, Jordan J. Stutzman, and
Qinqing Song presented on May 23, 2014
APPROVED:
Alex Vestel: _______________________________
John Becker-Blease: _________________________
Inara Scott: ________________________________
I understand that my thesis will become part of the permanent collection of Oregon State
University libraries. My signature below authorizes release of my thesis to any reader upon
request.
Wenqian Chen:________________________________
Yuhang He: __________________________________
Jordan J. Stutzman: ____________________________
Qinqing Song: ________________________________
ACKNOWLEDGEMENTS
The authors express sincere appreciation for the efforts and guidance of the following individuals
during the research and writing of this thesis:
Evan Smouse
John Mentler
John Turner
Alex Vestal
John Becker Blease
Inara Scott
Bob Mayes
Contents
Executive Summary ................................................................................................................................................ 1
The concept, the industry, and the product ...................................................................................................... 4
The Industry ......................................................................................................................................................... 4
The Concept and the Value .............................................................................................................................. 4
The Product and the Service ............................................................................................................................ 5
Market Research and Analysis ......................................................................................................................... 10
Market Size and Trends ................................................................................................................................. 10
Potential Customers ........................................................................................................................................ 11
Estimated Market Share ................................................................................................................................. 11
The Economics of the Business ....................................................................................................................... 13
Biochar Production Cost Estimation .......................................................................................................... 13
Product Costing – 27.5 yd. Bioswale Installation. ................................................................................. 13
Sales and Margin Estimation ........................................................................................................................ 14
Profit Sustainability......................................................................................................................................... 15
Fixed and Variable Costs .............................................................................................................................. 15
Marketing Plan ...................................................................................................................................................... 18
Overall Marketing Strategy - Advertising and Promotion ................................................................... 18
Pricing Strategy ................................................................................................................................................ 19
Sales Estimates and Tactics .......................................................................................................................... 19
Service and Warranty ..................................................................................................................................... 19
Distribution Plan .............................................................................................................................................. 20
Design and Development Plan ......................................................................................................................... 21
Technology Readiness.................................................................................................................................... 21
Infrastructure Requirements ......................................................................................................................... 21
Development Status and Tasks .................................................................................................................... 22
Difficulties and Risks ..................................................................................................................................... 22
New Products and Applications .................................................................................................................. 23
Cost Structure For Design ............................................................................................................................. 23
Proprietary Issues............................................................................................................................................. 23
Legal, Intellectual Property, and Ethical Issues........................................................................................... 24
Selection of a Business Entity ...................................................................................................................... 24
Managing Legal Obligations and Risks of Owners and Managers ................................................... 25
Developing and Protecting the IP of the Business ................................................................................. 26
Regulatory Issues ............................................................................................................................................. 27
Managing Other Legal Liability Risks ...................................................................................................... 28
Identifying and Managing Ethical Issues.................................................................................................. 28
Manufacturing and Operations Plan ............................................................................................................... 30
Operating Cycle ............................................................................................................................................... 30
Geographic Locations and Rationale ......................................................................................................... 30
Facilities and Improvements......................................................................................................................... 31
Strategy, Plans, Manufacturing, and Operations .................................................................................... 31
Supply Chain Strategy and Design ............................................................................................................. 32
Sustainability Plans ......................................................................................................................................... 33
Management Team ............................................................................................................................................... 34
Management Team and Responsibilities .................................................................................................. 34
Board of Directors ........................................................................................................................................... 34
Compensation and Ownership ..................................................................................................................... 35
Employment and Other Agreements .......................................................................................................... 35
Shareholders Rights and Restrictions ........................................................................................................ 36
Supporting Professional Advisors and Services ..................................................................................... 36
Overall Schedule ................................................................................................................................................... 37
Key Milestones and Target Dates. .............................................................................................................. 37
Summary of Overall Venture Implementation Schedule ..................................................................... 37
Critical Risks, Problems, and Assumptions .................................................................................................. 39
Major Risks to the Venture and Investors ................................................................................................ 39
Financials ................................................................................................................................................................ 41
Financial Summary ......................................................................................................................................... 41
Sales Estimation ............................................................................................................................................... 41
Cost Controls .................................................................................................................................................... 43
Operations Capital Plan ................................................................................................................................. 44
Sensitivity Analysis......................................................................................................................................... 44
Proposed Venture Offering ................................................................................................................................ 46
Investor Profile ................................................................................................................................................. 46
Required Financing ......................................................................................................................................... 46
Harvest Strategy ............................................................................................................................................... 47
Use of Funds ..................................................................................................................................................... 48
Works Cited ........................................................................................................................................................... 50
Appendix A ............................................................................................................................................................ 52
Appendix B ............................................................................................................................................................ 56
Appendix C ............................................................................................................................................................ 58
Appendix D ............................................................................................................................................................ 60
List of Figures Figure 1 - Cross section of a typical bioswale (Dept. of Public Utilities, Columbus, OH, 2014)........................................................................................................................................................................................ 6
Figure 2 - Removal of heavy metals using biochar. .................................................................................. 7
Figure 3- Annual precipitation in the U.S. (U.S. Global Change Research Program, 2013) .... 10
Figure 4 - Months to breakeven. ................................................................................................................... 16
Figure 5 - Time to positive cash flow. ......................................................................................................... 17
Figure 6 - TPT’s estimated operating cycle. ............................................................................................. 30
Figure 7 - Management organizational structure. ................................................................................. 35
Figure 8 - Summary of TPT's first five years of operation. ................................................................. 38
Figure 9 - TPT's operating margins over the first 10 years. .............................................................. 43 Figure 10 (cont.) - Monte Carlo Simulation outputs for 10, 20, 30, and 50% changes in estimated
number of units sold ............................................................................................................................................ 45
Figure 11 - Capitalization Table for round A & B of investment (for details on this table see Appendix D). ......................................................................................................................................................... 48
List of Tables Table 1 - 2012 Stormwater Budget for the City of Portland, Oregon. ............................................ 12
Table 2- Market share estimate. ................................................................................................................... 12
Table 3 - Biochar cost estimation. ................................................................................................................ 13
Table 4 - Product costing information (Variable Cost). ....................................................................... 14
Table 5 - Gross Profit. ........................................................................................................................................ 15
Table 6 - Service Costing for contaminated biochar removal, replacement, and disposal. ... 20
Table 7 - Difficulties and risks associated with developing biochar for stormwater management. ........................................................................................................................................................ 22
Table 8 - Business entity comparison. ........................................................................................................ 24
Table 9 - Intellectual property concerns. .................................................................................................. 26
Table 10 - List of suppliers. ............................................................................................................................. 32
Table 11 - Human resources requirements at operating year 4. ..................................................... 35
Table 12 - Key milestones. .............................................................................................................................. 37
Table 13 - TPT's revenue stream for the first five years. .................................................................... 41
Table 14 - Estimated units sold. .................................................................................................................... 42
Table 15 - Sensitivity Analysis Results (1000 iterations). .................................................................. 44
Table 16 - NPV for various scenarios. ......................................................................................................... 45
List of Equations Equation 1 - Units sold calculation. ............................................................................................................. 42
Equation 2 - Venture capital valuation equation ................................................................................... 46
1
Chapter 1
Executive Summary
Many cities and municipalities around the country and around the world have a common problem.
They must deal with the runoff from rain that is referred to as stormwater. This runoff has a habit
of picking up pollutants of various types as it makes its way from streets, parking lots, and
driveways, into to storm drains, and ultimately to the nearest river, stream, or watershed. This
runoff is a serious cause of water pollution in our rivers and streams. The Clean Water Act
(CWA) of 1972 and the National Pollution Discharge Elimination System (NPDES) require that
pollution from stormwater runoff from a point source be reduced to certain levels before being
discharged to navigable waterways. Failure to comply can result in penalties and fines. TPT’s
bioswales and other biochar applications aim to reduce the cost of compliance and reduce the
potential for fines.
A bioswale is a gently sloped, planted stormwater collection area that is designed to remove
pollutants through filtration. These bioswales are constructed of various types of substrate and
soil and are designed to minimize the flow rate in order to maximize the amount of pollutants
that can be removed before being discharged to the stormwater drainage system.
Biochar is a product that tests have shown to be capable of removing significant amounts of
heavy metals from water. By inserting this product into the bioswale design structure the amount
of pollutants and heavy metals that can be removed can be greatly increased. Bioswales are not
the only application of biochar in the stormwater management industry. Additional applications
include filtration systems in the rainwater collection systems of commercial buildings,
construction sites, curbside stormwater drains, and bridges and overpasses.
Given the number of potential application sites and the number of cities that experience
precipitation the marketplace for this product is huge, biochar as a product is in its infancy and
has not yet been applied to the stormwater management industry creating a competitive first
mover advantage for Terra Preta Technologies. Bioswales are a landscape feature that can not
only prevent pollution but also help to beautify the community. Terra Preta Technologies can
install these features at a cheaper price than is currently being done with conventional materials
and with a more effective result. There is also the possibility of Terra Preta Technologies cashing
2
in on the carbon credit market place as protocol for this market is being drafted in the state of
California, potentially providing an additional source of revenue.
Terra Preta Technologies’ business model is centered on first developing performance metrics on
biochar in the bioswale application and then contracting with local municipalities to install these
features. The second phase will see Terra Preta Technologies producing our own biochar and
continuing to develop relationships with local governments in the Pacific Northwest. Finally,
Terra Preta Technologies will seek to expand to cities in the wettest portions of the United States
through licensing of our process, designs, and formulas.
Terra Preta Technologies was founded by four students at Oregon State University in pursuit of
their master’s degree in Business Administration. Their experiences cover the key areas of
business including management and operations, sales and marketing, accounting, and
engineering. These individuals also represent the international community and the possibility for
expanding Terra Preta Technologies, as well as significant diversity of race and gender. These
four founders represent the executive management team and owners of Terra Preta Technologies.
Terra Preta Technologies will also add engineers and scientists to its list of employees as well as
skilled laborers, creating new jobs and opportunities to workers and the economy.
Terra Preta technologies believes that this market is wide open for new technology and for new
entrants and that there is great opportunity for growth. Initial investors in this new company can
expect to receive a 28.77% ownership stake in TPT with the opportunity to cash out through
acquisition or IPO in 6 years. Based on comparable companies in the pollution and treatment
controls industry and the venture capital valuation model TPT will be valued at $ 39.6 million at
year 6.
In order to enter the market and begin operations Terra Preta technologies requires two rounds of
investment. $1 million is required in round one in order to begin operations and demonstrate
biochar’s viability and performance in the stormwater management industry. These funds will
also be used to begin installation of bioswales and continuous research and development of
additional applications of this product to the industry. Round two of investment will allow Terra
Preta Technologies to purchase the necessary property, plant, and equipment to begin biochar
3
production operations and expand operating area to a greater portion of the northwest. Round two
will require $ 500,000.
4
Chapter 2
The concept, the industry, and the product
The Industry
Stormwater is water that originates from precipitation. When this water makes contact with roads
and bridges, buildings and houses it picks up contaminants and becomes polluted. This polluted
stormwater runs into storm drains and associated sewer systems, and, although some of it may be
treated in a water treatment facility, the majority of it discharges untreated to the nearest river,
stream, or watershed (Pitt, 2005). In an effort to mitigate the growing pollution concerns
congress passed the Clean Water Act (CWA) in 1972 and the stormwater management industry
was born.
Provisions in the CWA created the National Pollutant Discharge Elimination System (NPDES)
which is a permitting system that covers industrial and municipal discharges of stormwater and
provides for oversight from the federal Environmental Protection Agency (EPA) or equivalent
state’s environmental quality department. Permits granted under the NPDES allow organizations
to discharge stormwater to receiving waterways or sewers provided it meets the requirements set
forth in the CWA. This permitting applies to municipalities as well as private organizations and
requires governments to meet certain pollutant prevention requirements prior to discharging
urban runoff to receiving waterways. The EPA enforces these regulations with both civil and
criminal penalties and fines (Congress, United States, 1972).
The Concept and the Value
Terra preta or black earth refers to a dark soil of the Amazon basin that was created by mixing
the charred remains of biomass with the soil. This mixture of charcoal and dirt was known by
Amazonian tribes to produce a very fertile soil that improved crop yields. Today this terra preta,
created from waste biomass, is known as biochar and has been shown to not only have properties
that are good for plant growth but properties that are excellent for removing pollutants from
water.
TPT will use biochar in the stormwater management industry as a filtration medium for heavy
metals and other pollutants. New systems would be designed and adapted to current drainage and
sewer systems providing a retrofitted filtration system to remove contaminants. Terra Preta
5
Technologies (TPT) plans to obtain contracts with governments at all levels, as well as private
companies, to reduce the environmental impact from stormwater runoff. TPT also plans to
produce the necessary biochar to meet contract obligations. This will allow TPT to have better
control of product quality and costs associated with production.
Each Bioswale is a unique application and installation costs vary. The average cost per sw. ft. for
the city of Portland was found to be around $ 50.00 (Hauth, 2014). TPT can install a product
with improved filtration and pollutant removal capabilities for around $ 45.00 per sq. ft. This will
improve the quality of water being discharged to local rivers and streams and relieve some of the
concerns of potential fines and penalties associated with NPDES permitting and government
oversight. Additionally, the production of biochar is a green process that has the potential to
create revenue from carbon offsets1. Protocol for the production and sale of these offsets is
currently being debated in the state of California (Kauffman, 2014).
The Product and the Service
Terra Preta Technologies’ innovative product uses a process called pyrolysis to turn biological
waste such as corn cobs and stocks and wood debris from forests and mills into a form of
charcoal called biochar (Liu, Quek, & Hoekman, 2012). This charcoal product has properties that
make it an excellent filtration medium, similar to activated carbon, capable of removing
pollutants from water sources including heavy metals such as Zinc (Zn), Cadmium (Cd), Copper
(Cu), and Lead (Pb) (Hamill, Kumar, & Schafran, 2013). By applying biochar to current
stormwater management systems, organizations can more confidently comply with NPDES
requirements. These systems include but are not limited to point-source runoff sources such as
gutter systems and downspouts, runoff from construction sites, and bioswales2.
1 A carbon offset is a carbon savings or reduction created through a green process in one area in
order to offset an excess production of carbon in another area. 2 A bioswale is a sloped ditch or channel filled with a filtration medium such as porous rock,
compost etc. and is designed to remove pollutants from stormwater runoff before its discharge
into a receiving waterway or sewer system. Bioswales are in common use along roadways and
around parking lots.
6
Figure 1 - Cross section of a typical bioswale (Dept. of Public Utilities, Columbus, OH, 2014).
Not only is biochar cheaper than other carbon products used for water filtration, such as activated
carbon, it is also environmentally friendly (Miedema, 2013). The pyrolysis process used to
produce biochar is a chemical reaction that does not require energy. Furthermore the reaction
actually produces thermal energy. This surplus energy can be used to generate electricity to
power equipment and keep the lights on at the warehouse or sold to the local utility company to
help offset overhead costs (Kimmel, Hannah, Ovesen, & Stearns, 2012). This process not only
produces energy, it also reduces greenhouse gasses. By turning bio-waste into charcoal we are
actually arresting or sequestering Carbon that would otherwise be released to the atmosphere
through biological decay (Lehmann, 2009). This could potentially provide us with the
opportunity to sell carbon offsets to various local companies or governments3. Currently this
market has not been fully developed but represents a prospective revenue source in the future.
3 A Carbon offset is a reduction in the emission of a greenhouse gas in one area to make up for an
equal emission somewhere else. A carbon credit created by company A can be sold to company
B in order for Company B to meet emissions requirements in its operations.
Biochar
7
BIOCHAR PERFORMANCE EXPERIMENT
Heavy metal removal testing and results conducted by researchers from Old Dominion
University at NASA’s Langley Research Center.
Figure 2 - Removal of heavy metals using biochar.
0%
20%
40%
60%
80%
100%
30 min 1 hr 2 hrs 6 hrs 24 hrs 48 hrs 72 hrs
Copper Removal (%) - CuSO4.5H2O
2 g/L biochar 1 g/L biochar .5 g/L biochar
0%
20%
40%
60%
80%
100%
30 min 1 hr 2 hrs 6 hrs 24 hrs 48 hrs 72 hrs
Cadmium Removal (%) - Cd(NO3)2.4H2O
2 g/L biochar 1 g/L biochar .5 g/L biochar
0%
20%
40%
60%
80%
100%
30 min 1 hr 2 hrs 6 hrs 24 hrs 48 hrs 72 hrs
Lead Removal (%) - PbNO3
2 g/L biochar 1 g/L biochar .5 g/L biochar
Biochar performance information. An excerpt from Old Dominion Study.
“Biochar worked so well because of the presence of oxygen containing functional groups such a carboxyl (COOH), lactone (C=O) and hydroxyl groups.
Porous structure, irregular surface, high surface to volume ratio and presence of functional groups give biochar the ability to absorb both organic pollutants and heavy/trace metals.
The presence of O2 rich organic compounds on the biochar surfaces adds substantial cation exchange capacity or the molecular ability to grab other molecules.
Reported to absorb dissolved organic
compounds from the soil solution and make them less bioavailable.
High molecular weight polycyclic
aromatic hydrocarbons (PAH) have been reported to be absorbed strongly to biochar surfaces.
Biochar produced at higher
temperatures have benefits of high pH, cation exchange capacity and surface area. (Hamill, Kumar, & Schafran, 2013)”
TPT will consult with experts from the NW Biochar Consortium and OSU to determine the best starting point for proprietary formulation. Ultimately the configuration best suited to our application will be determined by TPT’s scientists and engineers.
8
Entry and Growth
Entry into this market will begin with developing and implementing a series of pilot tests to
demonstrate the viability of biochar in the stormwater management application. We will seek
these contracts with local municipalities such as the City of Corvallis or the City of Portland.
Year zero4
The first year will focus on developing the mechanisms and systems necessary to retrofit biochar
to the stormwater management industry.
1. Create Terra Preta Technologies Inc.
2. During the first year we will obtain a contract with a local government to conduct a pilot
test or demonstration project. Funding for this project could come from the government
organization itself or from outside investors. Additional funding for follow-on projects
will be obtained up front but contingent on the outcome of the demonstration project.
3. Engineers in the civil discipline will be hired to develop the designs necessary to retrofit
biochar to the stormwater management mechanisms already in place.
4. At this point TPT would not be producing our own biochar and would need to contract
with current biochar producers to obtain the necessary product. Costs could be saved by
consulting with John Miedema, a local scientist and biochar expert, who can produce
biochar in quantity at the desired quality.
Year one
Year one will consist of implementing the demonstration project developed during the first year.
1. Construction and installation of the demonstration projects will begin.
2. Once the system is installed and operational, monitoring and testing will be necessary to
ensure proper operation and efficiency of the system. Results of the demonstration will be
properly documented to facilitate intellectual property applications and validity of the
project.
4 Year zero refers to time = zero and represents the first year of operation. Thus the end of year
four is actually referring to the end of the fifth year of operation.
9
3. No design or application of biochar will be specific to every situation. During this second
year additional research and development will need to be conducted to fit the stormwater
management needs of potential customers.
4. Applications for intellectual property will be drafted and submitted.
Year two
At this point a positive outcome has been reached and it has been concluded that biochar
performance is confirmed and was as anticipated.
1. A follow on contract will be obtained with the initial government organization
facilitating the demonstration project and additional contracts sought in the Pacific
Northwest area.
2. At this point TPT will begin installation operations of bioswales as well as beginning to
produce our own biochar. The necessary production equipment and facilities will be
acquired and set up. TPT’s employees will begin to facilitate obtaining contracts with
other government agencies or private companies who have NPDES permitting
requirements.
3. We plan to receive a provisional patent at this point.
Year three
This year of operation will see TPT expand our production facility to meet growing demand.
1. We will seek to increase our market share in the Pacific Northwest.
2. TPT will also begin to obtain contracts with municipal governments outside the northwest
region. Based on our market analysis discussed in chapter 3, we will seek these contracts
in the southeastern United States.
3. In order to fulfill these out of state contracts we will license our intellectual property to
local biochar producers. Design work will reside with TPT in the Northwest while
biochar production and construction/installation will be contracted.
Year four
Year four will see our out of state licensing operations begin.
10
Chapter 3
Market Research and Analysis
Market Size and Trends
According to the EPA the stormwater treatment and management market in the United States has
been valued between three and six billion dollars annually and is projected to grow (Stormwater
Management Market Set for Growth, 2013). This presents a significant opportunity for TPT. All
cities experience rain at varying levels during the year and thus deal with stormwater on some
level. According to the U.S. Global Change Research Program the wettest states in the U.S. are
in the southeast, Midwest, and a portion of the northwest (U.S. Global Change Research Program,
2013). These areas represent the market segment that TPT will target. As an example, according
to the annual compliance report from Oregon Department of Environmental Quality, “The City
of Portland has invested more than $1.01 billion in stormwater management services and
facilities during permit years 1 through 18 (Portland, 2013).” In fiscal year 2012 Portland spent
$101 million on stormwater management requirements.
Figure 3- Annual precipitation in the U.S. (U.S. Global Change Research Program, 2013)
11
Potential Customers
The target customers of TPT are government agencies or departments as well as private
companies who must comply with the CWA’s NPDES requirements. Most cities in the United
States, depending on their size, have a public works department that will handle stormwater
management. This means that potential customers could potentially include any city government
in the world that has a stormwater management program. This also applies to the Departments of
Transportation for the fifty states who deal with stormwater runoff from highways, bridges, and
overpasses. The amount of rainfall that a city or state receives annually will have an effect on the
number of customers in this area. A second customer base would be private companies who have
to deal with NPDES permitting requirements. Industrial and construction companies are
examples of potential customers in this area that would benefit from our product.
Estimated Market Share
Market share was estimated by looking at the stormwater management budget for the City of
Portland and extrapolating it, based on population, to the 101 wettest cities in the United States
based on annual rainfall (101 Wettest Cities in the United States, 2013). This does not represent
the total market potential but a segment that represents the cities most likely to have a high
commercial need for stormwater management. Portland is generally regarded as a fairly
progressive city when it comes to green technologies and their implementation. Choosing
Portland as a reference city for market estimation presents a downside as an overestimation of the
market may occur. Portland has a well-documented history on stormwater management and an
eighteen year old program for bioswale installation representing the full potential of the bioswale
application. TPT assumes that The City of Portland’s effort in this area is indicative of the market
potential for bioswales in both the public and private sectors. Additionally, Portland is not even
one of the 101 wettest cities in the United States discussed above. These facts make the reference
information a reasonable assumption because it allows for the progressive nature of Portland’s
approach.
12
City of Portland Stormwater Management Budget (2012)
Major Program Category Requirements Percentage Share
Enforcement and Development Review $11.2 million 11%
Watershed program & Habitat Restoration 13.9 million 14%
Facilities Operations and Maintenance 29.0 million 29%
Capital Improvements 46.0 million 46%
Total Revenue Requirements $101.0 million
Table 1 - 2012 Stormwater Budget for the City of Portland, Oregon.
It is estimated that TPT’s product falls into the Watershed Program and Habitat Restoration
(13.9%) and Facilities Operations and Maintenance (29%) budget requirement areas. It is
assumed that biochar can capture 20% of the monies set aside for these requirements or $8.6
million. We extrapolated these numbers to estimate the market share from the 101 wettest cities
in the United States discussed above.
Stormwater Management Market Share Estimate
(Based on the 101 Wettest U.S. Cities)
Total Spent on Stormwater
Management
Total Spent on Bioswale Related
Applications (43%)
TPT Potential Market Share of
Bioswale Related Applications
(20%)
$2,188,594,755 $ 941,095,744 $188,219,149
Table 2- Market share estimate.
Competition and Competitive Advantage
Currently biochar is not used in the stormwater management industry. However, if biochar is
determined to be a viable product in this application other biochar producers may seek to enter
this market and capture market share. TPT’s competitive advantage is in the development of
proprietary designs for biochar’s application to existing infrastructure. By licensing this
intellectual property TPT can mitigate competition by contracting with other producers to fill
growing demand.
13
Chapter 4
The Economics of the Business
Biochar Production Cost Estimation
In order to estimate the cost of producing biochar we took the price of biochar found online and
removed the estimated packaging costs. We then calculated the cost per pound without the
packaging costs. We then estimated a $ 0.50 production costs (Table 3). This estimation was
based off the table below and personal interviews with biochar expert John Miedema
Biochar Cost Estimation5
(Buy Activated Charcoal) (U.S. Plastic)
25 lb (1.6 cu. ft.) Packaging Costs Selling Price Estimated Production Cost
$ 45.00 $ 5.00 $ 1.60 /lb $ 0.50 / lb
Table 3 - Biochar cost estimation.
Product Costing – 27.5 yd. Bioswale Installation.
TPT’s estimate for product cost was based on a bioswale channel 1 ft. wide (.33 yds.), 1 ft. deep
(.33 yds.), and 82.5 ft. long (27.5 yds.). This is the volume that three cubic yards of material will
fill. The filtration medium requirements were estimated at 1 yd3 each of sand, gravel, and biochar.
Variable costs associated with the installation were researched and estimated at $ 4,029 (Table 4).
This is only one example of potential stormwater management projects available in this industry
but we estimate that it will be one of the most commonly used and applicable to biochar.
5 Cost estimates are based on biochar products available in 5 gallon buckets (25 lbs.) at
buyactivatedcharcoal.com and 5 gallon bucket prices from and usplastic.com.
14
Product Costing Based on Per Unit (27.5 yd.) Bioswale installation
1 yd3 Biochar $ 684.00
1 yd3 Sand $ 35.00
1 yd3 Gravel $ 35.00
Labor (3 workers @ $20.00 per hr. for 3 days) $ 1,440.00
Drainage Pipe $ 130.00
Earthmoving Equipment Rental (3 days) (Earthmoving
Equipment)
$ 1,200.00
Drainage Fabric $ 100.00
Dump Truck Rental (Earthmoving Equipment) $ 305.00
Other Expense (utilities etc.) $ 100.00
Total $ 4029.00
Table 4 - Product costing information (Variable Cost).
The City of Portland budgets $ 50 per sq. ft. for their “Green Streets” bioswale program.
TPT’s product costing and pricing comes in at $ 45 per sq. ft. The city of Portland is looking
to explore the possibility of utilizing biochar in this application (Hauth, 2014).
Sales and Margin Estimation
Sales were estimated based on estimated units installed on an annual basis in the city of Portland
and extrapolated, based on population, to cities in Oregon, Washington, and Idaho. The table
below shows the estimated gross margin and net income for the first 5 years of operation.
15
Gross Profits6
Year 0 Year 1 Year 2 Year 3 Year 4
Sales - - 1,073,884.43 3,844,771.43 6,801,268.07
Variable Costs - - 326,312.55 1,168,279.50 2,066,646.15
Gross Profit - - 747,571.88 2,676,491.93 4,734,621.92
Gross Profit Margin - - 69% 70% 70%
Table 5 - Gross Profit.
Profit Sustainability
Profit sustainability will be determined largely on the results of the pilot testing discussed chapter
two. Stormwater management is a problem for any city that experiences precipitation7. We have
already discussed expanding from the Pacific Northwest to the 101 wettest cities in the United
States, most of which are located in the southeast (101 Wettest Cities in the United States, 2013).
Further profits can be obtained and sustained by developing new applications to retrofit biochar
to stormwater management as well as expanding TPT into new markets both domestic and
international. Additional profits will be obtained from services provided for the removal and
replacement of contaminated biochar. These services are estimated to be required at 5 years after
installation (Massie, 2013). Pilot testing will be required to confirm this.
Fixed and Variable Costs
Fixed and variable costs were estimated based on the operations timeline in chapter 2 and are
listed below.
Fixed cost for the first five years will include:
● Property, Plant, and Equipment costs: TPT plans to acquire the necessary PP&E assets in
year one at an estimated cost of $500,000.
6 For detailed financial table see Appendix A. 7 The vast majority of cities have a public utilities department that will have a stormwater
management office. The cities of Salem, OR, Corvallis, OR, Portland, OR, The Dalles, OR, and
Columbus, OH are referenced in this report. This statement can be verified by visiting a cities
website and searching for “public utilities” or “stormwater.”
16
● Monthly rent and utility fees: The monthly rent cost is estimated to be $4,000 in the first
two years with rent increasing in year three and onward as PP&E is acquired.
● Patent/ IP fees: TPT will apply for patent in year one with application fee/cost of $20,000
for each patent (Sather, 2014).
● Research and development: TPT plans to invest $200,000 annually in R&D.
● Salaries and general administrative expenses: Estimated annual costs are $200,000.
Variable cost:
● Cost of raw material: This cost will include payment for purchase such as sand, gravel,
drainage pipe etc. and are discussed above8.
● Fuel Cost: Fuel costs will not be incurred until operating year four and will be used to
operate heavy equipment as PP&E is acquired.
Months to Breakeven: The breakeven point was calculated to be 35.61 months.
Figure 4 - Months to breakeven.
8 For detailed breakdown of raw material costs see table 4.
$0
$1
$2
$3
$4
$5
$6
$7
1 2 3 4 5 6
Mil
lio
ns
Years
Breakeven
Revenue
Total Costs
17
Time to Positive Cash Flow: Positive cash flow was calculated at 47.81 months
Figure 5 - Time to positive cash flow.
($2)
($1)
$0
$1
$2
$3
$4
$5
1 2 3 4 5 6
Mil
lio
ns
Years
Cumulative Cash Flow
Cash Flow
18
Chapter 5
Marketing Plan
Overall Marketing Strategy - Advertising and Promotion
Terra Preta Technologies’ marketing strategy will not center on biochar itself but on the benefits
that its use carries. The general public is very familiar with the stormwater runoff problem and
the pollution that it can cause but is generally unfamiliar with biochar and its benefits. As a result
our marketing strategy will target both governments and the general public they serve. Content
will focus on cleaning up pollution, reducing greenhouses gasses and how Terra Preta
Technologies (TPT) can accomplish both. Our strategy will be carried out in three phases:
Phase 1 – Social Media Campaign
As TPT begins pilot testing biochar and associated designs, a social media campaign will be
started at the beginning of the operation. The purpose of this campaign is to raise general
awareness of TPT and the progress being made. This campaign will be composed of a Facebook
page, twitter handle and a YouTube channel.
Phase 2 – Advertising and Publishing Results in Professional Journals
As positive results are realized TPT will seek to publish official results in the professional
journals of the stormwater remediation industry as well as environmental, government, and
academic publications and magazines. Some examples of these publications include Stormwater
Magazine, Environmental Protection magazine, and Scientific American.
Phase 3 – Seminars and Conferences
In order to garner further attention to TPT and biochar, we will attend a series of various
seminars and conferences in the stormwater management and environmental protection
disciplines. These events will serve a similar purpose to publishing in professional journals but
could also carry the added benefit of putting us into contact with potential investors. An example
of a seminar we would like to attend is “Managing Stormwater in the Northwest,” which is held
in Tacoma, WA.
19
Pricing Strategy
TPT’s pricing is based on the installed cost per 27.5 yd. bioswale discussed in chapter 4 (The
Economics of the Business). A design fee of $5,700 per unit and a 15% markup are added in
order to obtain an installed cost per unit of $11,188 (Regulation, 2013). The design fee is an
arbitrary price set by TPT and may need to be adjusted as design progresses through pilot testing.
In researching allowable markups when working with government contracts they were found be
dependent on which government entity you were working with but that 15% was the maximum
allowable markup. As a result, we assumed a 15% markup when finalizing our pricing strategy.
Sales Estimates and Tactics
Sales estimates were discussed in chapter three (Sales and Margin Estimation) and were based on
the average demand for bioswales over the past twenty years in the City of Portland. Sales are
expected to exceed $5.7 million by year five of operation.
Sales tactics will be centered on a face-to-face strategy, primarily to government officials. This
will allow us to tailor each application and installation to the specific needs of the customer. We
will accomplish this by generating awareness of our product and its benefits through the first
three phases of our marketing strategy discussed above. This will help to generate credibility and
facilitate opportunities to schedule meetings with the appropriate individuals. Networking will
also be a key tactic that will be employed. By constantly networking we will be able to build our
reputation and broaden our customer base and expand into new regions.
Service and Warranty
Pilot testing will determine the carrying capacity of biochar and consequently how often biochar
will need to be replaced. This time period will vary with each application based on the amount of
pollutants in a certain area and is estimated to be five years (Massie, 2013). TPT will provide this
replacement and disposal service at an additional cost. Warranty packages will not be offered for
bioswale products. Warranties may be offered in the future on additional stormwater
management products. Service fees may be included in initial Bioswale installation contract or
added at a later date. If the latter option is chosen an additional 15% markup will be included.
20
Service Costing for Biochar Removal, Replacement, and Disposal.
(Based on Per Unit (27.5 yd.) Bioswale)
1 yd3 Biochar $ 684.00
Labor (3 workers @ $20.00 per hr. for 1 day) $ 480.00
Earthmoving Equipment Rental (1 days) (Earthmoving
Equipment)
$ 400.00
Dump Truck Rental (Earthmoving Equipment) $ 305.00
Disposal Fee $ 20.00
Other Expense (utilities etc.) $ 100.00
Total $ 1,989.00
Table 6 - Service Costing for contaminated biochar removal, replacement, and disposal.
Distribution Plan
For the bioswale application of biochar there are no distribution channels. Sales will be obtained
face-to-face with government agencies and departments and installed on a Just-In-Time basis.
Materials will be produced or purchased as needed and no inventory will be carried. In the future,
as additional designs and applications are explored and tested, additional distribution channels
will need to be developed. These channels could potentially include online orders and retail
operations.
21
Chapter 6
Design and Development Plan
Technology Readiness
Biochar is a created through a process that is known and understood. Studies have shown that
biochar possesses the capability to remove heavy metals from water (Hamill, Kumar, & Schafran,
2013). However, there are several factors that affect the quality of biochar and its heavy metal
and pollutant filtration capability (Miedema, 2013). The type of feedstock used and the
temperature at which it is cooked as well as the length of the cook time are examples of these
variables. Research will need to be done in order to determine the properties that will provide the
best filtration capability for stormwater filtration. Biochar cannot simply be inserted into current
stormwater management systems. In order to retrofit a biochar filtration capability to existing
systems proprietary designs will need to be developed. These designs will be specific to each
situation. For example the City of Portland’s stormwater drainage system will be different and far
more complicated than the City of Corvallis. Additionally each application of a bioswale will be
dependent on its location and length. Because of these factors the technology is at the
development level of readiness. A pilot test or demonstration project will be critical in preparing
the technology for the marketplace.
Infrastructure Requirements
Initial requirements for TPT will be minimal. A modest office will be required for the design and
development work as well as the executive staff. A 5,000 sq. ft. office space is adequate to fulfill
our initial needs9. This type of office space is readily available in various cities in the state of
Oregon and would require minimal modification or outfitting to begin operations. In year three of
operation, we are projecting begin to acquire the necessary infrastructure to expand our
operations and begin producing biochar. This will require us to obtain a significantly larger
industrial facility to house our production equipment. Production equipment will need to be
installed and the facility modified to house the equipment.
9 This estimate was made off of a familiar 2000 sq. ft. residence. The team estimated that
approximately twice the space would be needed for the initial startup with an extra 1,000 sp. ft.
allowance for early growth.
22
Development Status and Tasks
Currently TPT is in the beginning stages of developing this application of biochar. Development
will begin with the bioswale application and then move to other applications within the
stormwater management industry. Tasks that need to be accomplished include:
Conduct experiments to determine the appropriate biochar formula to maximize filtration
potential.
Conduct Research and development on how to dispose of contaminated biochar.
Source appropriately formulated biochar for pilot test.
Document and publish results.
Obtain contract to conduct bioswale pilot test/demonstration project.
Apply for patent protection.
Conduct stormwater infrastructure design research.
Explore additional applications of biochar to this industry such as filtering stormwater
runoff from commercial buildings, bridges and overpasses, and managing runoff from
highways.
Difficulties and Risks
TPT believes that there are difficulties and risks associated with developing biochar for this
application.
Difficulties Risks
Obtaining initial funding to begin
research operations
Pilot testing may prove biochar to be
inadequate in this application.
Developing a successful design for a
demonstration project that will adequately
demonstrate biochar’s value to the
stormwater management industry.
Inability to obtain patents for the
information obtained from pilot testing.
Developing methods to dispose of
contaminated biochar.
Competitors developing the same
technology and uses for biochar.
Expanding the use of biochar beyond the
bioswale application.
Potential changes in government
regulation.
Table 7 - Difficulties and risks associated with developing biochar for stormwater management.
23
New Products and Applications
As TPT moves forward we will seek to develop additional ways to apply biochar to the
stormwater management problem. These ideas include ways to remediate stormwater from
commercial buildings and private residences as well as runoff from agricultural lands. Significant
research and development will be necessary to develop these ideas into viable products. These
products will allow us to expand our customer base from government agencies to private
companies. Because biochar possesses filtration capabilities similar to active carbon there is
potential to insert biochar into every application where active charcoal is used currently. This
will allow us to expand our business to other industries and significantly widen our customer
base.
Cost Structure For Design
The cost structure associated with the development and testing of our product in the first two
years of operation will consist of the salaries for engineers and design team, materials, tools and
equipment required for implementing experiments and pilot testing, and the lawyer and
application fees associated with obtaining patents for proprietary information obtained from
development efforts. Cost structure related to design will include:
Salaries for engineers
Research and development costs
Pilot test implementation
Proprietary Issues
The development of proprietary information is critical to our business. The process to produce
biochar (pyrolysis) is not patentable. However, the specific quality (based on temperature and
oxygen controls) and formula (feedstock mix and cooking duration) for producing biochar with
properties that maximize filtration capabilities is proprietary information that may be patentable.
The design of the system utilized to retrofit biochar to existing stormwater infrastructure, whether
it be a bioswale or another application, certainly would be patentable. This type of information is
crucial to securing market share and profitability for TPT.
24
Chapter 7
Legal, Intellectual Property, and Ethical Issues
Selection of a Business Entity
Terra Preta Technologies has chosen to file for incorporation as a C-Corporation (C-Corp). There
are several factors that have led us to this decision. The first reason is that three of TPT’s
founders are not citizens of the United States but are in the country on student visas (Wood,
2012). This limits our options to a C-Corp. The second reason is that TPT needs that opportunity
to obtain venture capital. This is less likely when using an S-Corp or LLC. As the business
becomes successful and grows, TPT would also like to maintain the option to take the company
public (Bagley & Dauchy, 2008). There are several advantages of being a publically traded
company, which can benefit TPT. For instance, one advantage is the ability to raise capital for
financial and operational systems. At the same time going public can help raise public awareness
of the company, which may increase market share (Balasubramaniam, 2009). There are some
advantages and disadvantages to taking this approach, such as double taxation, but TPT expects
to grow rapidly in the first 10 years of operation and the benefits a C-Corp carries outweigh these
initial disadvantages (AICPA, 2007).
C Corp S Corp LLC
Taxation Double taxation - Company
income is taxed at corporate tax
rate (roughly 34%); shareholders
also pay tax on dividends or
profits distributed (roughly 20%)
Single taxation (Profit or loss
are passed directly to
shareholders)
Single taxation - Profit or
loss are passed directly to
members (top bracket
39.6%). Can elect to be taxed
as a corporation.
Legal Entity Separate entity from shareholders
(owners), who cannot be
normally held liable for any fiscal
obligations
Separate entity from
shareholders (owners), who
cannot be normally held
liable for any fiscal
obligations
Separate entity from
partners, but members may
be held liable for non-fiscal
obligations
Ownership Shareholders are owners Shareholders are owners Members
Suitable
for…
Medium-size to large businesses
with many shareholders
(including institutional investors)
Small businesses with less
than 100 shareholders,
consisting of US citizens
and/or resident aliens for
income tax purposes.
Smaller businesses with few
shareholders
(C corporation vs. LLC, 2014)
(C Corporation vs. S Corporation, 2014) Table 8 - Business entity comparison.
There are costs associated with filing for incorporation. TPT has allowed for $2,000 - $3,000 in
legal and filing fees (Nancy King, 2014). TPT will require legal patent services as well and will
25
make an effort to utilize a firm that can assist with intellectual property issues and legal entity
formation. Terra Preta Technologies has decided to register for incorporation in the State of
Oregon, which will provide various benefits. For example, it will be easier to raise capital.
Owners cannot be held personally liable for company debt and obligations (Incorporating Your
Business, 2014).
TPT will need to perform the following steps in filing for incorporation:
Decide on company name and check with the secretary of state to ensure that it is not in
use and that there are no trademark issues10.
File for trademark protection.
Draft articles of incorporation
Draft bylaws
Obtain Federal Employer Identification Number.
Obtain a general business operating license.
Open a bank account.
Issue stock certificates to TPT founders and shareholders.
Hold initial meeting of the board of directors.
Managing Legal Obligations and Risks of Owners and Managers
There are several factors that need to be taken into account when starting a new business (10
Steps to Starting A Business, 2014). These factors include ensuring that state and federal labor
laws are properly adhered to, employees are properly classified and paid, and that requirements
for maintaining a corporation are followed. TPT will designate one of the founders to manage the
legal obligations surrounding our operations. As the company grows and more employees are
required a legal department will be created to handle the extra legal issues.
Initially the legal risks for TPT are fairly low. As pilot testing proves successful and the company
begins installation operations of bioswales and other applications additional risks will become
necessary to take into consideration such as Occupation Health and Safety Administration
requirements for job sites and the potential for worker’s compensation claims. These concerns
10 We were able to search Oregon’s online database for Terra Preta Technologies and no results
were returned.
26
will not be relevant until year two of operation when installation of pilot testing begins but TPT
will need to be prepared to deal with these requirements and concerns.
Developing and Protecting the IP of the Business
TPT intends to immediately begin a social media campaign to spread the word about our product
and techniques11. Securing and protecting a domain name is critical to accomplishing this as well
as a YouTube Channel, Twitter handle, and Facebook page.
As discussed in chapters two and three, developing and protecting our intellectual property is
crucial to our success. This intellectual property is centered on the process of producing biochar
and the designs for its insertion into the stormwater system. The first is the development of a
specific process and “formula” for biochar production with regard to feedstock, cooking
temperature, cooking duration, and oxygen control. This formula may not be patentable due to it
being closely related to a natural process. If that is found to be the case this information will
become a trade secret that will need to be closely guarded. The second are the proprietary designs
that will allow for biochar’s use in the stormwater management industry. These designs will be
developed as part of our pilot testing and ongoing research and development and protection will
sought through a utility patent application (Sather, 2014). TPT will utilize legal counsel
(discussed previously) to ensure that we are not infringing on other’s intellectual property rights.
Intellectual Property IP Law Protection Owner Action/Strategy Biochar Formula
Trade Secret/Patent TPT Draft and enforce rules and procedures to
safeguard trade secrets.
Bioswale and other
application designs Patent Law (utility
patent) TPT
Ensure employees sign and adhere to
appropriate agreements i.e. invention
assignment, non-disclosure etc.
“Terra Preta
Technologies” business
name
Trademark TPT Verify that it is not in use and register
with the State of Oregon.
Terra Preta
Technologies Logo Trademark TPT Create an original logo, verify it’s
originality, and put it into use as soon as
possible
Domain name ICANN TPT Register as soon as possible.
Table 9 - Intellectual property concerns.
11 See Chapter 5 for details.
27
Regulatory Issues
All regulation in the stormwater industry stem from the Clean Water Act and the associated
National Pollution Discharge Elimination System’s (NPDES) permitting program. City and state
regulations come from the requirements of this program (Congress, United States, 1972).
Ensuring that our products meet and exceed the minimum requirements for pollution discharge is
critical to our viability as a company. This will require TPT to work closely with city officials
and employees to ensure that our products are in compliance with city, state, and federal
requirements.
Another aspect is the different design requirements that may be specified by city officials for
bioswales and other stormwater management facilities. TPT is presenting a new technology in
biochar that may achieve the same results within different design criteria. Pilot testing will
determine if this is in fact the case. TPT’s designs will need to be approved by city officials
before contracts could be obtained (City of Portland, 2008).
Regulations governing the disposal of contaminated materials will also need to be taken into
consideration (U.S. Environmental Protection Agency, 2012). Pilot testing will determine what
contaminates biochar that has been used in this application contains. These test results will
determine if this contaminated biochar will be able to be disposed of at landfills or if additional
treatment and/or remediation before disposal will be required (Kauffman, 2014).
Three of TPT’s founders are Chinese nationals who are in the United States on student visas.
H1B work visas will need to be obtained for these individuals.
In year two of operation TPT will begin installation of pilot test projects. This work will require
TPT to be licensed and insured in accordance with requirements of the State of Oregon. TPT will
also need to register with the Construction Contractor’s Board (CCB) (Construction Contractors
Board, 2014) (Construction Contractors Board).
Oregon has a Minority and/or Women Business Enterprise certification. All four founders of TPT
meet the requirements for this certification and it may provide an incentive for city governments
in Oregon to work with us (Business Oregon, 2014). For example, TPT may have opportunity to
28
work with more subcontractors and may have less paperwork to fill out and less insurance and
bonding requirements (York)
Managing Other Legal Liability Risks
Two potential liability issues have been identified.
1. Liability associated with installation of bioswales. Heavy equipment will be utilized
during these installations and may take place along busy roads or highways. These factors
produce a risk to our employees and a liability for the company. Safety procedures will
need to be developed to ensure that risk associated with construction activities is kept at a
minimum and that TPT is exercising its duty to employees to ensure their safety.
2. Liability associated with biochar production. The biochar production process (pyrolysis)
is one that involves a high temperature chemical reaction and is fed by combustible
material. This creates the potential for careless employees to be burned and the potential
for fire. Procedures for the operation of this equipment will need to be developed in order
to ensure the safety of employees and company equipment.
Both of these issues will need to be addressed with the aid of our legal counsel to ensure that
legal liability for TPT has been addressed in each of these cases (Beesley, 2012).
Identifying and Managing Ethical Issues
Terra Preta Technologies is based on a green technology that produces a useful product from
waste that is carbon negative and whose production produces energy. Ethical issues may arise
when dealing with certain processes that are contrary to this basic premise. TPT will seek to keep
a low carbon footprint and reduce waste wherever possible.
29
Ethical issues relating to business operations, contractual obligations, employee/employer
relations, and investor relations will be carefully dealt with by the founders and at meetings of
the board of directors and will maintain a high standard of ethical conduct12.
12 When conducting market research and looking for an application for biochar it was discovered
that the horticulture industry, specifically marijuana growers, were using biochar as a growing
medium. TPT’s founders are aware of the controversy and legal issues surrounding the
recreational and medicinal use of marijuana and made the ethical decision to forgo this
potentially lucrative market.
30
Chapter 8
Manufacturing and Operations Plan
Operating Cycle
TPT’s operating cycle will vary greatly depending on the contents of the contract that is obtained.
Some contracts obtained may be for one 10 yd. bioswale while another may be for three
bioswales of 40 yds. The City of Portland’s average bioswale is 300 sq. ft. per facility (Hauth,
2014). Operating cycles will be very different in these situations.
Figure 6 - TPT’s estimated operating cycle.
Fourteen days of preparation time are allowed for between contract signing and when
construction begins. These fourteen days include an allowance for the city or municipal
government to accomplish any preparations to the construction site or to allow for other factors
such as school or road closures or other traffic implications. Seven days are also allowed for the
biochar producers to source the feedstock and produce the required amount of biochar13. Three
days are allowed for installation per our discussion of product cost in chapter 4. Thirty days are
allowed between the completion of construction and the receipt of payment (BizFilings.com,
2012).
Geographic Locations and Rationale
The State of Oregon and the Pacific Northwest was chosen as the area to begin operations.
Oregon is the home state or state of residence of TPT’s founders as well as our technical advisor
13 In the first four years of operation biochar will be sourced from local produces. TPT will
produce our own biochar in the following years. In either case 7 days will be allowed for the
production of biochar with regard to the operating cycle.
31
and biochar expert John Miedema and so was chosen as company headquarters. The Pacific
Northwest is home to many of the biochar suppliers required for our early operations. This
portion of the country is also known for its rainy climate and the requisite need for stormwater
management programs. The people and governments of the Pacific Northwest, especially in
Portland, OR, tend to be more open and accepting to green technologies and ventures (Hauth,
2014).
Our research showed that contrary to popular opinion the wettest cities in the United States are
not in the Pacific Northwest (101 Wettest Cities in the United States, 2013). The 101 wettest
cities in the United States discussed in chapter 2 are in the southeastern part of the country.
TPT’s plans to expand the business into this region of the country by the fifth year of operation in
order to take advantage of these wet cities and the market they represent.
Facilities and Improvements
Facilities requirements for TPT in the initial three years of operation are minimal. An adequate
office space, discussed in Chapter 4, is all that will be necessary. Without these facilities, we will
not be able to provide technical and administrative support to our operations system, which will
lead to the failure of our plan. Year three of operation will require industrial production facilities
to house biochar production equipment and other heavy equipment necessary for the expansion
of TPT. Corvallis, Salem, and Portland Oregon are being considered as possible locations for this
office and industrial space. In year three of operation, when biochar production begins, we will
seek to co locate our production and office facilities in order to monitor production and reduce
logistical expense.
Strategy, Plans, Manufacturing, and Operations
TPT intends to employ and three step strategy.
1. Purchase biochar from suppliers. – In the first three years of operation TPT will source
biochar from local producers. This will allow TPT to complete pilot testing and determine
the product’s effectiveness without a large capital expenditure.
2. TPT produces its own biochar. – After pilot testing is complete and product efficiency is
proven TPT will begin to acquire the necessary PP&E to produce its own biochar. This
will allow TPT to have better control over the efficiency of its operations and effectively
practice Just-In-Time manufacturing.
32
3. TPT expands to the Southeastern United States. – TPT will plan to license our intellectual
property associated with biochar production processes and design to biochar producers in
the southeast. This could be done through franchising or by TPT opening a production
facility located in one of those states.
Supply Chain Strategy and Design
During the first two years, TPT will purchase Biochar from local producers for our pilot testing and
production purposes. Pilot testing will determine the proper formula for appropriate biochar
applications with respect to feedstock, cooking temperature and duration. Meanwhile, TPT’s
engineers will be designing bioswales that fit into different communities’ unique municipal
stormwater systems and adhere to municipal regulations. The goal of our supply chain strategy is to
have easy and efficient access to our suppliers, and maintain a relationship that allows for cost-
effective sourcing of high-quality materials. In the first two years TPT will be sourcing material from
suppliers in the northwest region as we develop markets in that region.
Beginning in operating year three, TPT will expand its biochar production in accordance with
growing demand. In order to eliminate out-of -state shipping expense and long-distance monitoring
issues, TPT will work with local suppliers in the states where bioswale contracts are obtained. In
order to operate in multiple states TPT will license its intellectual property to local biochar producers
while TPT’s main office in the northwest will be responsible for the design work.
Suppliers Products
Various (unknown) Feedstock
Local sand and gravel company Sand and Gravel
Local construction supply company Drainage Pipe
Local construction supply company Drainage Fabric
Local producers (NW) Biochar
Local rental companies Rental equipment
Table 10 - List of suppliers.
33
Sustainability Plans
Sustainability in manufacturing and operations can be attacked on several fronts.
1. Expansion through licensing of TPT’s IP to biochar producers in regions where TPT has
obtained contracts. Research has shown that this is most likely to occur in the
southeastern United States but will not be limited to that region.
2. Expansion by acquiring smaller biochar production facilities/producers14.
3. Sustainability through removal and replacement of saturated and contaminated biochar
from installed bioswales. These services could be negotiated as part of an original
contract or provided at an additional fee. It could also extend to convert existing
bioswales to biochar.
14 In a personal conversation with Biochar Supreme, former TPT researcher obtained
information that led him to believe that biochar supreme could be acquired for a reasonable price.
This company could be indicative of many smaller biochar producers around the country
(Anderson, 2013).
34
Chapter 9
Management Team
Management Team and Responsibilities
TPT’s senior management will be made up of the company’s founders, and will comprise the
following:
1. Chief Executive Officer, Jordan J. Stutzman – The CEO will be responsible for the
overall operations and decision making of TPT. Maintaining the strategic vision of TPT
and overall direction will fall to this officer.
2. Chief Operating Officer, Wenqian Chen – This individual will be responsible for the day
to day operating decisions and management of TPT as well as legal, human resources,
sales, marketing, and public relations operations.
3. Chief Financial Officer, Qinqing Song – This individual will be the keeper of the business
model, ensuring that TPT’s business model and operations remain consistent. They will
also be responsible for maintaining all financial and accounting reports and
communicating with investors and higher management.
4. Chief Technology Officer, Yuhang He – The CTO will be responsible for managing the
design team and the development of the specific formula for biochar’s use in stormwater
management as well as the designs necessary to retrofit biochar to existing stormwater
infrastructure. Decision making with regard to managing TPT’s R&D budget, research
focus, and maintaining the integrity of IP will fall to the CTO.
Board of Directors
The first three years of operation will see the board of directors made up of the founders and the
engineers and scientists on TPT’s staff. Additional members will not be added to the board of
directors until TPT reaches a more developed stage. Once this is achieved the board will be made
up of six members. The four founders of TPT will each hold a seat as well as one
representative/expert from the biochar industry and one representative/expert in finance and
35
business. One seat on the board may be considered for investors as part of the negotiation process.
This will render a good mix of expertise and experience.
Figure 7 - Management organizational structure.
Compensation and Ownership
Compensation paid to TPT’s senior management (four founders) listed above is budgeted to
$ 30,000 per year for the first three years and then will increase to $ 50,000 depending on the
success of pilot testing. TPT is valued at $ 3.3 million and will issue 2,866,898 shares. The four
founders will control 70% of those shares through round one and 66% through round two.
Employment and Other Agreements
In the first two years of operation the four founding members of TPT will conduct the sales,
marketing, accounting, and other operating activities required to conduct business. The engineer
and scientist will be the only initial hires and their salaries are covered in R&D budgets. Legal
council will be a contracted with a legal firm and will handle all legal matters on an as needed
basis. Table 8 shows projected human resources requirements at year 4.
Position Quantity Compensation Department
Receptionist 1 Hourly Operation
Sales Agent 2 Salary Operation
Engineer 1 Salary Technology
Scientist 1 Salary Technology
Accountant 2 Salary Finance
Lawyer 1 Hourly Operation
Table 11 - Human resources requirements at operating year 4.
Board of Directors
Chief Executive Officer
Chief Operating Officer
Sales and Marketing
Team
Chief Financial Officer
Financial and Accounting
Team
Chief Technology
Officer
R&D Team
36
Shareholders Rights and Restrictions
The board of directors will consist of seven voting members, TPT’s founders, two additional
members discussed in chapter 7, and TPT’s initial investors. The founders will each hold two
votes and the three additional members and investors will each hold one.
Supporting Professional Advisors and Services
A board of advisors will be created in order help TPT develop its technology and further the
awareness and potential uses of biochar. This advisory board will consist of specialists and
experts in the biochar/biomass industry. Members on this board would receive minimal
compensation and would include members of Oregon State University, the NW Biochar
Consortium, and professionals from government and the stormwater management.
37
Chapter 10
Overall Schedule
Key Milestones and Target Dates.
There are five major events in the overall plan to get TPT off the ground, operating and growing.
Each represents a key milestone that must be met in order for the company to move forward and
grow. These milestones are listed in the table below.
Key Milestones Target Date (begin) Begin Pilot Testing and Experimentation July 2015
Conduct Demonstration Project January 2016
Begin Installation Activities July 2016 Obtain Applicable Intellectual Property15 May 2017
Begin Biochar Production Operations July 2017
Begin Licensing Activities July 2019
Table 12 - Key milestones.
Summary of Overall Venture Implementation Schedule
The implementation schedule that has been developed for TPT is ambitious but allows for a
quick path to profitability. This adds some risk to the venture due to the fact that there is little
room for error in the timeline. Part of this is due to the necessity of conducting pilot testing and a
demonstration project to prove biochar’s validity in this application. Critical risks will be further
discussed in chapter 11.
15 This milestone represents the date that patents would be issued. Applications would be submitted approximately one year prior to this date. Any installation activities that occurred prior to patents being issued would be conducted with trade secret protections and agreements in place.
38
Figure 8 - Summary of TPT's first five years of operation.
39
Chapter 11
Critical Risks, Problems, and Assumptions
Major Risks to the Venture and Investors
There are several risks that have been identified regarding the creation of TPT.
The most significant risk is that the pilot testing and demonstration projects will not produce the
estimated results. This would ultimately render the business useless. We have identified research
from reputable institutions that provide data that show biochar is capable of effectively removing
contaminants from water, particularly zinc (Zn), lead (Pb), copper (Cu), and cadmium (Cd), and
that TPT’s tests will be successful (Hamill, Kumar, & Schafran, 2013) (Miedema, 2013).
However, testing of biochar in the bioswale application has not been done and may produce
different results.
The second risk is our estimates of the demand for bioswale products. The number of bioswales
was estimated using the average number of annual bioswales installed in the city of Portland over
the past 20 years (Hauth, 2014). This information was used to estimate average demand per city
in Oregon, Washington, and Idaho. This was done in a similar manner to the market size
estimation done in chapter 3 using the 101 wettest cities in the United States and the stormwater
management budget of the City of Portland16. This estimation is based on one data point, the
experiences of the city of Porltand, and may not be representative of the demand in the rest of the
101 wettest cities in the United States. This concern is further addressed in Chapter 12.
The third risk is that TPT will work with government organizations which all adhere to the Clean
Water Act’s NPDES provisions. Each municipality will have its own rules for ensuring
compliance. These differences may present a challenge to our operations. The volatility of
budgets and public priorities may result in a situation where fewer dollars are set aside for
stormwater management projects. This volatility will vary from city to city.
The installation/construction portion of our business model is one that could prove to be
unnecessarily problematic. Construction companies typically have lower operating margins and
16 See Chapter 3 for a detailed description of how this estimation was made.
40
P/E ratios and competition in the industry is stiff. By acting as the general contractor for
installation of bioswales TPT can ensure that they are installed properly, with high quality, and
that they function properly. Retaining an installation capability will become more critical as TPT
moves into other applications for biochar. However, using an independent contractor to install
bioswales and additional products may prove to be a more viable option as it would allow TPT to
focus more on developing new applications for this technology.
Note: For a detailed risk analysis see Appendix C.
41
Chapter 12
Financials
Financial Summary
TPT will post negative net income for the first two years of operation with revenue beginning in
year 3 of operation. Year four and following show an increasing trend in revenue and operating
margin. This is largely due to the rapid growth of the business as TPT expands throughout
Oregon and the Pacific Northwest. The breakeven point for is 35.6 months (see figure 3 in
chapter 4) and Positive cash flow will be reached at 47.8 months (see figure 4 in chapter 4). The
unit breakeven point is 99 units after the fourth year of operating. As TPT moves into the
licensing portion of the business model revenue will continue to increase as the northwest market
becomes saturated and operations are expanded to the southeast.
Revenue Stream
Year 0 Year 1 Year 2 Year 3 Year 4
Units Sold 0 0 81 290 513
Sales - - 1,073,884.43 3,844,771.43 6,801,268.07
Variable Costs - - 326,312.55 1,168,279.50 2,066,646.15
Gross Profit - - 747,571.88 2,676,491.93 4,734,621.92
Fixed Costs 444,000.00 444,000.00 557,428.57 707,428.57 707,428.57
Net Income (444,000.00) (444,000.00) 125,494.59 1,299,581.81 2,657,947.61
Operating Margin 11.69% 33.80% 39.08%
Table 13 - TPT's revenue stream for the first five years.
Sales Estimation
Sales Estimations are based on the units sold for TPT beginning in year 2. Units sold was
estimated using data from the City of Portland. The average number of bioswales installed
annually was reported at an average of 82.6 units (based on TPT’s 27.5 yd. unit) (Hauth, 2014).
The annual average was used to calculate the average unit per person in the state. A multiplier
42
was used to determine the percentage of the population reached annually. This strategy allowed
us to estimate the units sold in the target market in the five years.
PDX average units installed annually 82.6
PDX population 583,776
Average units per person 0.000141493
Oregon (Pop. 2,669,923) Washington (Pop. 4,369,618) Idaho (Pop. 1,076,510)
Time Target
Population* Multiplier
Units
Sold
Target
Population* Multiplier
Units
Sold
Target
Population* Multiplier
Units
Sold
Year 0
Year 1
Year 2 1,334,962 0.43 81
Year 3 2,669,923 0.43 162 2,184,809 0.33 102 538,255 0.33 25
Year 4 2,669,923 0.48 181 4,369,618 0.43 266 1,076,510 0.43 65
* Target population is intended to be representative of the region that TPT will reach in a given year. Year 2 shows half the
population, meaning TPT will seek contracts in the northwestern portion of the state. These contracts would be obtained in the
cities in this region. Year 3 shows the total population, representing the entirety of Oregon’s geographic area. The multiplier
represents the percentage of that region that TPT can sell to. This method was used for Washington and Idaho.
Table 14 - Estimated units sold.
𝑈𝑛𝑖𝑡𝑠 𝑠𝑜𝑙𝑑 = 𝑇𝑎𝑟𝑔𝑒𝑡 𝑃𝑜𝑝𝑢𝑙𝑎𝑡𝑖𝑜𝑛 x 𝑀𝑢𝑙𝑡𝑖𝑝𝑙𝑖𝑒𝑟 x 𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑈𝑛𝑖𝑡𝑠 𝑃𝑒𝑟 𝑃𝑒𝑟𝑠𝑜𝑛
Equation 1 - Units sold calculation.
The cities in the three states listed above are not mentioned in the list of the 101 wettest cities in
the United States which would indicate that the stormwater management problem in the Pacific
Northwest is not the largest. EarthShare.org states that:
“In the United States, our infrastructure isn’t designed to handle the increased
floods and droughts that come with global warming. Consider Florida, where
coastal cities are spending billions of dollars on pumps and desalination plants to
deal with flooding…Clearly, we need to be smarter about our precious water
supply in the coming years. Many cities are already getting a jump start on smart
43
water solutions and their work provides models for other places dealing with
water challenges. (Cities Go Water Smart, 2013)”
Although Portland is a progressive city when it comes to green initiatives, the stormwater
problems in other parts of the country indicate that Portland’s model of using bioswales to
manage and filter runoff can be used as a model for other cities that have similar problems and
are spending large amounts of money on stormwater management. For this reason and those
discussed in Chapter 3 we believe using Portland for sales estimation is reasonable.
Cost Controls
Cost control responsibility will belong to the CFO. Design, manufacturing and installation
operations do not begin until a contract has been obtained with the customer. This will allow TPT
to operate on a Just-In-Time basis, reducing or eliminating inventory costs, and keeping overall
costs low and the operating cycle short (see figure 6). Licensing of the biochar “formula” will
allow biochar producers around the country to produce product for TPT. TPT will maintain
design and contracting operations from the Northwest but production and installation will be
done locally. Once licensing operations begin TPT will be able to increase market share without
expending large amounts of capital to open production locations in the southeastern United States.
This will allow TPT to maintain low costs and generate larger profits.
Figure 9 - TPT's operating margins over the first 10 years.
0
0.1
0.2
0.3
0.4
0.5
1 2 3 4 5 6 7 8 9 10
Operating Margin
Operating Margin
44
Operations Capital Plan
Initial capital of $ 1 million will be utilized to create the company and begin the R&D necessary
to conduct plot testing and develop the designs and IP necessary to TPT’s longevity. The second
round of capital at $ 500,000 will be used to purchase the necessary PP&E to begin production
operations. This PP&E includes the biochar production equipment and the increased rents for
larger facilities to house our operations. TPT will also utilize these funds to acquire additional
heavy equipment as necessary. Daily operations will be covered with these initial investments.
Sensitivity Analysis
A Monte Carlo simulation was conducted on the NPV of TPT’s cash flows over the first ten
years of operation. This was done in order to test how sensitive TPT’s NPV is to the number of
units sold. The estimation for number of units sold is the most risky portion of our revenue
estimation. The probabilistic input was the number of units sold annually. Units sold were varied
by plus or minus 10, 20, 30 and 50 percent to conduct the simulation.
Sensitivity Analysis Results
Minimum Maximum Mean Std. Dev. Values
10% $ 978,777.61 $ 1,272,349.05 $ 1,133,869.14 $ 49,080.06 1000
20% $ 843,315.20 $ 1,399,237.09 $ 1,133,866.88 $ 93,833.54 1000
30% $ 648,011.27 $ 1,521,646.50 $ 1,133,863.63 $ 142,346.39 1000
50% $ 394,308.72 $ 1,874,858.41 $ 1,133,873.52 $ 243,850.10 1000
Table 15 - Sensitivity Analysis Results (1000 iterations).
45
All simulations were run 1000 times and returned a positive NPV.
Figure 10 (cont.) - Monte Carlo Simulation outputs for 10, 20, 30, and 50% changes in estimated
number of units sold
This simulation on units sold was done to alleviate concerns that the City of Portland is not
indicative of the demand of other cities. Positive NPV’s were returned in all scenarios showing
that even if the reference data from the City of Portland, on which our assumptions lie, is
inaccurate the project would remain profitable.
A separate analysis was done in order to determine how variability in different aspects of the
business will affect value. Present values were calculated for a number of these scenarios. All
scenarios returned a positive NPV. Changes in the price per unit returned the largest decrease in
NPV.
Scenario Percent Change NPV
Normal Operation N/A $ 19,645,387.54
Price 30% Decrease $ 5,586,710.34
Units Sold 30% Decrease $ 12,887,705.05
Fixed Cost 30% Increase $ 18,627,755.20
Table 16 - NPV for various scenarios.
46
Chapter 13
Proposed Venture Offering
Investor Profile
Terra Preta Technologies is looking for angel investors interested in seeing the development and
growth of the green technology industry. This venture has significant development and testing
requirements associated with it. Investors who understand this and are willing to accept the added
risk without demanding excessive and hindering involvement are ideal. Venture capitalists with
similar views and goals will also be considered.
Required Financing
In order for TPT to begin operations $ 1 million is required. TPT is offering 866,898 shares to
Round A Investors with a share price of $1.15. This will give investors a 30.24% ownership
stake in the company and a 50% annual return on their investment over six years. During year 3
of TPT’s operation additional funding of $ 500,000 will be required. For Round B TPT will offer
146,185 shares at a price of $3.42. This will obtain a 4.85% ownership stake in the company and
a 40% annual return on investment over four years. Round B fund raising will dilute Round A
investors ownership percentage to 28.77 % (See figure 10).
TPT is a startup company in the early development stage in the Pollution and Treatment Controls
industry. The company valuation was done using the venture capital valuation method (Melicher,
2014).
𝑃𝑒𝑟𝑐𝑒𝑛𝑡 𝑂𝑤𝑛𝑒𝑟𝑠ℎ𝑖𝑝 = 𝐼𝑛𝑣𝑒𝑠𝑡𝑚𝑒𝑛𝑡 x (1 + 𝑑𝑖𝑠𝑐𝑜𝑢𝑛𝑡 𝑟𝑎𝑡𝑒)𝑡
𝑃𝐸
x 𝐸𝑎𝑟𝑛𝑖𝑛𝑔𝑠𝑡 + 𝑆𝑢𝑟𝑝𝑙𝑢𝑠 𝐶𝑎𝑠ℎ
Equation 2 - Venture capital valuation equation
P/E ratio – The P/E multiplier was determined by looking at other P/E ratios in the industry and
was found to be 34.9 (Yahoo! Finance, 2014). This was thought to be quite high. One company
in this industry reported a ratio over 2000. This number was thrown out along with the next
highest number and the lowest number. The industry average was recalculated at 26.2. We felt
47
that this number was high due to the public nature and maturity of the companies. As a result, 26
was cut in half and a P/E ratio of 13 was used.
Earnings – In this industry Net Income is used to determine EPS and P/E ratios. This was
confirmed by looking at the financials of three companies in the industry and calculating EPS.
Net income and earnings before tax were used in the calculations and net income returned the
correct result. Therefore, TPT used projected net income at year six to estimate the value of the
company.
Surplus Cash – TPT will carry a high percentage of surplus cash on the balance sheet compared
with the industry average. As TPT moves operations to the southeast the assumption has been
made that local producers of biochar will be capable of meeting demand. TPT will have enough
cash on hand to acquire the necessary equipment to ensure continued growth if local producers
cannot meet the additional demand.
Harvest Strategy
Acquisition – In year 6 TPT is estimated to be valued at $ 39.6 million and will provide investors
the opportunity to capitalize on their investment through acquisition by a larger company in the
industry. This estimated value, for Round A investors owning 28.77%, represents an estimated
$ 11 million payout and for Round B investors owning 4.85%, an estimated $ 2 million.
Initial Public Offering – Although this is not common for companies to go public in six years it is
an option that TPT will explore and will allow investors to cash out and the company to continue
as an independent organization. Exercising this option will largely depend on the success of pilot
testing, demonstration projects, and the first years of operation, displaying the performance of
biochar in this industry.
48
Figure 11 - Capitalization Table for round A & B of investment (for details on this table see Appendix D).
Use of Funds
At the beginning of operations, TPT will need initial funding of $1 million. This funding will be
used to form the corporation and cover legal and other fees associated with incorporating. Pilot
testing and demonstration projects will be funded with these initial funds. Two full scale
bioswales (approx. 300 sq ft. each) will be installed at a total cost of $10,000. Initial funds will
also be used to cover the salaries of TPT’s four founders, one engineer, and one scientist as well
as the office space, office supplies and other required general operating expenses. Moderate
funding for marketing activities will also be included. Legal fees to cover the IP application
process will also be paid with these funds. At the end of operating year 2 TPT will have a cash
balance of $ 46,000 and will need another $ 500,000 to begin the production of biochar. This
funding will be obtained during operating year 3. TPT will begin producing biochar during this
year and the funds will be used to purchase 2 pyrolysis machines at $75,000 – $100,000 per unit.
Founders, 70%
Round A Investors, 30%
Founders Round A Investors
Founders,
66.38%
Investor A,
28.77%
Investor B,
4.85%
Founders Investor A Investor B
Class Number of Shares Price/Share % Ownership Value
Founders Common 2,000,000 1.15$ 69.76% 2,307,077$
Investor A Common 866,898 1.15$ 30.24% 1,000,000$
Pre Money Value 2,307,077$
Post Money Value 3,307,077$
Class Number of Shares Price/Share % Ownership Value
Founders Common 2,000,000 3.42$ 66.38% 6,840,652$
Investor A Common 866,898 3.42$ 28.77% 2,965,073$
Investor B Common 146,185 3.42$ 4.85% 500,000$
Pre Money Value 9,805,725$
Post Money value 10,305,725$
Round 2
Round 1
49
A new facility to house and operate this equipment will be required and the additional rents will
be covered with the additional funding.
50
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52
Appendix A17
1. Average number of bioswales installed in the 20 largest cities in the Pacific Northwest (table
used to estimate units sold).
2. Sales Forecast Table
Forecast Sales from year 0 to year 4 (The estimated price per unit (27.5 yds.) is $4600.)
Year 0 Year 1 Year 2 Year 3 Year 4
Sales (units) 0 0 70 164 216
Sales From Licensing (units) 0 0 0 0 184
17 *Additional financial information can be found in the associated Excel document titled “Biochar TPT 10 years income statement”
PopulationBioswales Per
Year (Avg)yr 3 yr 4 yr 5
1 Seattle Washington 608,660 86 86 86
2 Portland Oregon 583,776 83 83 83 83
3 Spokane Washington 208,916 30 30 30
4 Boise Idaho 205,671 29 29
5 Tacoma Washington 198,397 28 28 28
6 Vancouver Washington 161,791 23 23 23 23
7 Eugene Oregon 156,185 22 22 22 22
8 Salem Oregon 154,637 22 22 22 22
9 Bellevue Washington 122,363 17 17 17
10 Gresham Oregon 105,594 15 15 15 15
11 Everett Washington 103,019 15 15
12 Renton Washington 95,448 14 14
13 Hillsboro Oregon 91,611 13 13 13 13
14 Yakima Washington 91,067 13 13 13
15 Beaverton Oregon 89,803 13 13 13 13
16 Nampa Idaho 81,557 12 12
17 Bellingham Washington 80,885 11 11 11
18 Bend Oregon 76,639 11 11 11 11
19 Kennewick Washington 76,244 11 11 11
20 Medford Oregon 74,907 11 11 11 11
Total 3,367,170 476 213 409 479
20 Largest Cities in the Pacific
Northwest
53
3. Annual Income Statement (Year 0 – Year 4)
4. Annual Balance Sheet Table (Year 0 – Year 4)
Period Year 2015 2016 2017 2018 2019
Revenue -$ -$ 906,214.43$ 3,244,471.43$ 5,739,358.07$
Liceasing Revenue -$ -$ -$ -$ 61,756.84$
Variable Cost: -$ -$ 906,214.43$ 3,244,471.43$ 5,801,114.91$
Biochar -$ -$ 55,367.55$ 198,229.50$ 350,661.15$
Gravel -$ -$ 2,835.00$ 10,150.00$ 17,955.00$
Sand -$ -$ 2,835.00$ 10,150.00$ 17,955.00$
Labor -$ -$ 116,640.00$ 417,600.00$ 738,720.00$
Drainage Fabric -$ -$ 8,100.00$ 29,000.00$ 51,300.00$
Pipe -$ -$ 10,530.00$ 37,700.00$ 66,690.00$
Dump Truck -$ -$ 24,705.00$ 88,450.00$ 156,465.00$
Earth Moving Equipment -$ -$ 97,200.00$ 348,000.00$ 615,600.00$
Other Expense -$ -$ 8,100.00$ 29,000.00$ 51,300.00$
Total Variable Cost -$ -$ 326,312.55$ 1,168,279.50$ 2,066,646.15$
Gross Profit -$ -$ 579,901.88$ 2,076,191.93$ 3,672,711.92$
Fix Cost: -$ -$ -$ -$ -$
Depreciation Expense for PP&E -$ -$ 71,428.57$ 71,428.57$ 71,428.57$
Rent 24,000.00$ 24,000.00$ 66,000.00$ 66,000.00$ 66,000.00$
SG&A 200,000.00$ 200,000.00$ 200,000.00$ 350,000.00$ 350,000.00$
Legal fees 20,000.00$ 20,000.00$ 20,000.00$ 20,000.00$ 20,000.00$
R&D 200,000.00$ 200,000.00$ 200,000.00$ 200,000.00$ 200,000.00$
Total Fixed Cost 444,000.00$ 444,000.00$ 557,428.57$ 707,428.57$ 707,428.57$
Total Cost 444,000.00$ 444,000.00$ 883,741.12$ 1,875,708.07$ 2,774,074.72$
EBIT (444,000.00)$ (444,000.00)$ 22,473.31$ 1,368,763.35$ 2,965,283.35$
Tax -$ -$ 7,640.93$ 465,379.54$ 1,008,196.34$
Net Income (444,000.00)$ (444,000.00)$ 14,832.39$ 903,383.81$ 1,957,087.01$
Estimate Annual Income Statement of TPT from year 0 to year 4
54
5. Annual Cash Flow Statement (Year 0 – Year 4)
Year Number 0 1 2 3 4
Period Dec 31,2015 Dec 31,2016 Dec 31,2017 Dec 31,2018 Dec 31,2019
Assets:
Current Assets:
Cash 532,000.00$ 46,000.00$ 139,901.88$ 1,572,452.88$ 4,143,785.26$
Prepaid Rent 24,000.00$ 66,000.00$ 66,000.00$ 66,000.00$ 66,000.00$
Total Current Assets 556,000.00$ 112,000.00$ 205,901.88$ 1,638,452.88$ 4,209,785.26$
PP&E -$ -$ 500,000.00$ 500,000.00$ 500,000.00$
Accumulative Depreciation:PP&E -$ -$ 71,428.57$ 142,857.14$ 214,285.71$
Total Assets 556,000.00$ 112,000.00$ 634,473.31$ 1,995,595.74$ 4,495,499.55$
Liabilities
Current Liability:
Income Tax payable -$ -$ 7,640.93$ 465,379.54$ 1,008,196.34$
Total Current Liability -$ -$ 7,640.93$ 465,379.54$ 1,008,196.34$
Total Liability -$ -$ 7,640.93$ 465,379.54$ 1,008,196.34$
-$ -$ -$ -$ -$
Stockholders' Equity: -$ -$ -$ -$ -$
Common Stock 1,000,000.00$ 1,000,000.00$ 1,500,000.00$ 1,500,000.00$ 1,500,000.00$
Retain earnings (444,000.00)$ (888,000.00)$ (873,167.61)$ 30,216.20$ 1,987,303.21$
Total Stockholder Equity 556,000.00$ 112,000.00$ 626,832.39$ 1,530,216.20$ 3,487,303.21$
Total Liability and Equity 556,000.00$ 112,000.00$ 634,473.31$ 1,995,595.74$ 4,495,499.55$
Estimate Annual Balance Sheet of TPT from year 0 to year 5
Year Number 0 1 2 3 4
Period Ending Dec 31,2015 Dec 31,2016 Dec 31,2017 Dec 31,2018 Dec 31,2019
Cash flow from Operations:Net Income (444,000.00)$ (444,000.00)$ 14,832.39$ 903,383.81$ 1,957,087.01$
Depreciation -$ -$ 71,428.57$ 71,428.57$ 71,428.57$
Adjustment:
Change in Prepaid Rent 24,000.00$ 42,000.00$ -$ -$ -$
Change in Account Payable: Tax Payable -$ -$ 7,640.93$ 457,738.61$ 542,816.80$
Total Cash Flow From Operations (468,000.00)$ (486,000.00)$ 93,901.88$ 1,432,551.00$ 2,571,332.38$
Cash Flow from Investments:PP&E -$ -$ (500,000.00)$ -$ -$
Total Cash Flow from Investment Activities -$ -$ (500,000.00)$ -$ -$
Cash Flow from Finance Activities:Issuance of common stock 1,000,000.00$ -$ 500,000.00$ -$ -$
Total Cash Flow from Finance Activities 1,000,000.00$ -$ 500,000.00$ -$ -$
Change in Cash 532,000.00$ (486,000.00)$ 93,901.88$ 1,432,551.00$ 2,571,332.38$
Cash at beginning of the year -$ 532,000.00$ 46,000.00$ 139,901.88$ 1,572,452.88$
Cash at the end of the year 532,000.00$ 46,000.00$ 139,901.88$ 1,572,452.88$ 4,143,785.26$
Estimate Annual Cash Flow of TPT from year 0 to year 5
55
56
Appendix B
Detailed Implementation Schedule
Task Name Duration Start Finish
Creation of "Terra Preta Technologies
Inc." 131 days Mon 14/9/1 Mon 15/3/2
Finding a Lawyer for Company start-up
and IP application 88 days Mon 14/9/1 Wed 14/12/31
Create Terra Preta Technologies Inc. 43 days Thu 15/1/1 Mon 15/3/2
Begin to raise capital 63 days Tue 15/2/3 Thu 15/4/30
Acquisition of office space and
Employees 66 days Fri 15/5/1 Fri 15/7/31
Move into office space 22 days Fri 15/5/1 Mon 15/6/1
Hire Engineers and Scientists 44 days Tue 15/6/2 Fri 15/7/31
Begin pilot testing and experimentation 368 days Thu 15/1/1 Mon 16/5/30
Finding biochar sample from biochar
suppliers for pilot test 129 days Thu 15/1/1 Tue 15/6/30
Obtain biochar suppliers 44 days Wed 15/7/1 Mon 15/8/31
Begin pilot testing and experimentation 239 days Wed 15/7/1 Mon 16/5/30
Obtain contracts with municipal
governments for demonstration project 109 days Mon 15/8/3 Thu 15/12/31
Install and monitor demonstration
project 285 days Tue 16/5/31 Thu 17/6/29
Installation of demonstration Project 66 days Tue 16/5/31 Tue 16/8/30
Conduct Demonstration Project 108 days Wed 16/8/31 Thu 17/1/26
Data Collection 174 days Wed 16/11/2 Thu 17/6/29
Patent application process 109 days Mon 17/1/2 Wed 17/5/31
Begin application process for IP 86 days Mon 17/1/2 Sun 17/4/30
Obtain Applicable Intellectual Property 23 days Mon 17/5/1 Wed 17/5/31
Begin to raise 2nd round of capital 65 days Sat 17/4/1 Thu 17/6/29
Acquire the necessary PP&E to begin 265 days Sun 17/1/1 Wed 18/1/3
57
biochar production operations
Acquiring PP&E 133 days Sun 17/1/1 Mon 17/7/3
Biochar Production Operations 132 days Tue 17/7/4 Wed 18/1/3
Begin licensing operations to out of state
contractors 133 days Mon 19/7/1 Wed 20/1/1
Begin Licensing Activities 133 days Mon 19/7/1 Wed 20/1/1
58
Appendix C
Risk Matrix
Risk Event Likelihood Impact Control/Response
Pilot test failure 3 1 TPT will hire experienced scientists and engineers and
maintain a well-funded R&D department.
Incorrect market
sales estimation 3 2
TPT has conducted sensitivity analysis for aggressive and
conservative sales estimations.
Inability to obtain
government
contracts.
4 1
Demonstration projects will show the capabilities of
biochar and create credibility.
Lack of funding 4 2
Maintain a network of investors and actively pursue new
investor relationships. Maintain a thorough and detailed set
of financials.
Cost overruns 3 2 Maintain good relationships with suppliers and carry low or
no inventory. Maintain a lean supply chain.
Failure to obtain IP 3 2 Careful documentation of pilot test results. Use of a good
legal team to ensure best chances of being granted a patent.
Failure to maintain
trade secrets 4 1
Have legal team assist in drafting employment contracts
that include a non-disclosure agreement. Practice careful
physical security controls. Disclose critical information
only on a need to know basis.
New market entrants 2 4 Maintain a robust R&D department. Innovate always!
Government
regulation 3 3
Maintain contact and good relationships with government
departments at the state and local levels. Utilize lobbyists
when appropriate.
1 = high likelihood/impact
5 = low likelihood/impact
59
60
Appendix D
Capitalization
Company Value (yr. 6) 39,590,473.89
Investor 2 % Ownership 4.85167%
Investor 1 % Ownership 28.77113%
Founders % Ownership 66.37720%
Round 1 Total % 95.14833%
Round 2 Total % 100%
Round 1 Round 2
Capital Requirement $ 1,000,000.00 $ 500,000.00
Initial shares for founders 2,000,000.00
Total shares after round 2 3,013,083
Round 1 Round 2
Investor shares 866,898 146,185
Price/Share $ 1.154 $ 3.420
Pre-Money Value $ 2,307,076.99 $ 9,805,725.19
Post-Money Value $ 3,307,076.99 $ 10,305,725.19
Founders 70% 66.38%
Round A Investors 30% 28.77%
Round B Investors 4.85%