welding procedure qualification record · pdf filewelding procedure qualification record...

WELDING PROCEDURE

QUALIFICATION RECORD (WPQR)

WPQR No.: 2016-02 Rev.0 According to: NS-EN ISO 15614-1

Manufacturer: TH RØR-SVEIS AS Place and date of welding: Rygge, 05.07.2016 Project: All Drawing No.:

Requirements beyond standard / Purchasers spec. no.:

Sketch of joint: Material Specification, Delivery Condition:

I: TP316L/ 1.4404/ ASTM A270/ EN 10217-7

Heat no. 0444105, Welded tube, Pickled

II: TP316L/ 1.4404/ ASTM A270/ EN 10217-7

Heat no. 0444105, Welded tube, Pickled

Grade I C, % C eq % Grade II C, % C eq %

TP316L 0,020 NA TP316L 0,020 NA

Diameter and/or thickness, mm: OD 38,0 x WT 1,2

Welding process: 141 – Automatic (Orbital)

Welding position: PK - Rotated

Single-/double sided welding: Single Sided

WELDING CONSUMABLES

Index Consumable(s), trade name and manufacturer Classification

A N/A

WELDING PARAMETERS

Pass

No. Index

Diam.

mm

Gas shielding,

composition

Gas,

L/min

Current,

Polarity

Ampere,A

(Peak/Back)

Voltage,V

(Peak/Back)

Travelspeed

mm/min

Wire feed

m/min

Heat input

kJ/mm

1 - - 99,998%Ar 14 DC- 35,4

(54,9/15,9)

12,7

(15,6/9,7)

117 - 0,23

Program pass No’s. 1: Log no. 25, 27, 31, 33, 35 and 37 ; Pulse freq 3,2/ Pulse width 50

OTHER INFORMATION: Groove preparation : Machined Weaving, max. : No weaving

Cleaning : Methylated spirits

Gas shielding : Yara Praxair Argon 4.8 (99,998%Ar)

Prepurge 20 sec. and postpurge 20 sec.

Torch angle : 90°

Gas backing : Yara Praxair Argon 4.8 (99,998%Ar) Tungsten electrode : WC 20 (grey), Ø 2,4 mm

Pass No. 1: 10-11 L/min Gas cup size : Ø 9 mm

HEAT TREATMENT : Preheat min.: 20°C Interpass max.: N/A PWHT/Ageing: N/A Time, hr(s):

Heating/cooling rate: Others: Digital temp. control

WELDING CARRIED OUT BY: David Axelsson TEST PIECE MARKED: WPQR no. 2016-02, No’s 1-6

VISUAL INSPECTION AND NON-DESTRUCTIVE EXAMINATION:

Visual Inspection: ACCEPTED (IKM) Report No. 120-8919-16-VT-2

Dye Penetrant Inspection: ACCEPTED (IKM) Report No. 120-8919-16-PT-2-REV1

Radiographic Examination: ACCEPTED (IKM) Report No. 120-8919-16-RT-2-REV1

DESTRUCTIVE TESTING AND EXAMINATION: ACCEPTED Test Report No. 024336

TECHNICAL QUERY: N/A

SUPPLEMENTARY INFORMATION: Attachments: Weld Logs, Mat’cert, VT-/PT-/RT-/DT-reports

Welding equipment: Liburdi Dimetrics PTW 160

Certified that test welds prepared,

welded and tested satisfactorily in

accordance with the requirements of

the code/testing standard indicated

above.

Place and date Oslo, 22.07.2016

Stamp

Examiners name and sign.

Jarle Børrud

Teknologisk Institutt as SK-0746 b Materials Technology of 1

WELD LIMITS

LIBURDI DIMETRICS CORPORATION

Job Number: Site:

Material: Operator:

Diameter: Wall Thickness:

Electrode Type: Electrode Diameter:

Shielding Gas Type: Shielding Gas Flow:

Backing Gas Type: Backing Gas Flow:

QA REPORT

SCHED ID: 3800 DATE: 5/7/2016

HEAD TYPE: 5002V TIME: 11:51:27

LOG NUMBER: 25

WELD NUMBER: 2942

ERROR FAULT VOLTS

PRI AMPS: 160.0 160.0 LOW HIGH

BKG AMPS: 160.0 160.0 6.0 50.0

TRAVEL: 25,4 25,4

SEGMENTSEG TIME

SLOPE TIME

PULSE FREQ

PULSE WIDTH

PRI AMPS

BKG AMPS

PRI TRAV

BKG TRAV

PRI VOLTS

BKG VOLTS

1 16.7 0.0 3.2 50 54.7 16.4 2,66 2,66

16.7 54.9 15.9 2,59 2,69 15.5 10.1

2 14.3 0.0 3.2 50 52.7 16.4 2,66 2,66

14.3 52.8 16.0 2,62 2,69 15.1 10.1

3 14.3 0.0 3.2 50 50.6 16.4 2,66 2,66

14.3 50.8 16.0 2,62 2,67 14.8 10.0

4 15.9 0.0 3.2 50 48.5 16.4 2,66 2,66

15.9 48.7 16.0 2,62 2,67 14.3 9.9

Liburdi Dimetrics Europe

The Netherlands

[email protected] www.liburdi.com

Side 1 av 1

08.07.2016file:///F:/TH%20RØR-SVEIS%20AS/ORBITAL%20SVEISEMASKIN/Logg%20Sve...

WELD LIMITS


Job Number: Site:

Material: Operator:





QA REPORT

SCHED ID: 3800 DATE: 5/7/2016


LOG NUMBER: 27

WELD NUMBER: 2944

ERROR FAULT VOLTS


BKG AMPS: 160.0 160.0 6.0 50.0

TRAVEL: 25,4 25,4

SEGMENTSEG TIME

SLOPE TIME

PULSE FREQ

PULSE WIDTH

PRI AMPS

BKG AMPS

PRI TRAV

BKG TRAV

PRI VOLTS

BKG VOLTS

1 16.7 0.0 3.2 50 54.7 16.4 2,66 2,66

16.7 54.9 16.0 2,59 2,69 15.6 10.2

2 14.3 0.0 3.2 50 52.7 16.4 2,66 2,66

14.3 52.9 16.0 2,59 2,69 15.2 10.1

3 14.3 0.0 3.2 50 50.6 16.4 2,66 2,66

14.3 50.8 16.0 2,59 2,69 14.8 10.1

4 15.9 0.0 3.2 50 48.5 16.4 2,66 2,66

15.9 48.7 16.0 2,59 2,69 14.3 10.0


The Netherlands


Side 1 av 1


WELD LIMITS


Job Number: Site:

Material: Operator:





QA REPORT

SCHED ID: 3800 DATE: 5/7/2016


LOG NUMBER: 31

WELD NUMBER: 2948

ERROR FAULT VOLTS


BKG AMPS: 160.0 160.0 6.0 50.0

TRAVEL: 25,4 25,4

SEGMENTSEG TIME

SLOPE TIME

PULSE FREQ

PULSE WIDTH

PRI AMPS

BKG AMPS

PRI TRAV

BKG TRAV

PRI VOLTS

BKG VOLTS

1 16.7 0.0 3.2 50 54.7 16.4 2,66 2,66

16.7 54.9 16.0 2,59 2,69 15.5 10.1

2 14.3 0.0 3.2 50 52.7 16.4 2,66 2,66

14.3 52.9 16.0 2,59 2,69 15.2 10.1

3 14.3 0.0 3.2 50 50.6 16.4 2,66 2,66

14.3 50.8 16.0 2,59 2,69 14.8 10.0

4 15.9 0.0 3.2 50 48.5 16.4 2,66 2,66

15.9 48.7 16.0 2,59 2,69 14.3 9.9


The Netherlands


Side 1 av 1


WELD LIMITS


Job Number: Site:

Material: Operator:





QA REPORT

SCHED ID: 3800 DATE: 5/7/2016


LOG NUMBER: 33

WELD NUMBER: 2950

ERROR FAULT VOLTS


BKG AMPS: 160.0 160.0 6.0 50.0

TRAVEL: 25,4 25,4

SEGMENTSEG TIME

SLOPE TIME

PULSE FREQ

PULSE WIDTH

PRI AMPS

BKG AMPS

PRI TRAV

BKG TRAV

PRI VOLTS

BKG VOLTS

1 16.7 0.0 3.2 50 54.7 16.4 2,66 2,66

16.7 54.9 16.0 2,59 2,69 15.4 10.0

2 14.3 0.0 3.2 50 52.7 16.4 2,66 2,66

14.3 52.9 16.0 2,59 2,69 15.1 10.0

3 14.3 0.0 3.2 50 50.6 16.4 2,66 2,66

14.3 50.8 16.0 2,59 2,69 14.7 9.9

4 15.9 0.0 3.2 50 48.5 16.4 2,66 2,66

15.9 48.7 16.0 2,62 2,67 14.3 9.9


The Netherlands


Side 1 av 1


WELD LIMITS


Job Number: Site:

Material: Operator:





QA REPORT

SCHED ID: 3800 DATE: 5/7/2016


LOG NUMBER: 35

WELD NUMBER: 2952

ERROR FAULT VOLTS


BKG AMPS: 160.0 160.0 6.0 50.0

TRAVEL: 25,4 25,4

SEGMENTSEG TIME

SLOPE TIME

PULSE FREQ

PULSE WIDTH

PRI AMPS

BKG AMPS

PRI TRAV

BKG TRAV

PRI VOLTS

BKG VOLTS

1 16.7 0.0 3.2 50 54.7 16.4 2,66 2,66

16.7 54.9 15.9 2,59 2,69 15.5 10.0

2 14.3 0.0 3.2 50 52.7 16.4 2,66 2,66

14.3 52.9 15.9 2,59 2,69 15.1 10.0

3 14.3 0.0 3.2 50 50.6 16.4 2,66 2,66

14.3 50.8 15.9 2,59 2,69 14.7 9.8

4 15.9 0.0 3.2 50 48.5 16.4 2,66 2,66

15.9 48.7 15.9 2,62 2,67 14.2 9.7


The Netherlands


Side 1 av 1


WELD LIMITS


Job Number: Site:

Material: Operator:





QA REPORT

SCHED ID: 3800 DATE: 5/7/2016


LOG NUMBER: 37

WELD NUMBER: 2954

ERROR FAULT VOLTS


BKG AMPS: 160.0 160.0 6.0 50.0

TRAVEL: 25,4 25,4

SEGMENTSEG TIME

SLOPE TIME

PULSE FREQ

PULSE WIDTH

PRI AMPS

BKG AMPS

PRI TRAV

BKG TRAV

PRI VOLTS

BKG VOLTS

1 16.7 0.0 3.2 50 54.7 16.4 2,66 2,66

16.7 54.9 15.9 2,59 2,69 15.5 10.0

2 14.3 0.0 3.2 50 52.7 16.4 2,66 2,66

14.3 52.8 15.9 2,59 2,69 15.1 9.9

3 14.3 0.0 3.2 50 50.6 16.4 2,66 2,66

14.3 50.7 15.9 2,59 2,69 14.7 9.9

4 15.9 0.0 3.2 50 48.5 16.4 2,66 2,66

15.9 48.7 15.9 2,59 2,69 14.3 9.8


The Netherlands


Side 1 av 1


VT

CLIENT / KUNDETH Rør-Sveis AS

CLIENT O.NO / KUNDE O.NRWPQR 12/7-2016

DATE OF TESTING / KONTROLLDATO2016-07-12

REPORT NO. / RAPPORT NR.120-8919-16-VT-2

PAGE / SIDE1 of/av 1

DRAWING NO. / TEGNING NO.-

PLACE OF WORK / KONTROLLSTEDLarvik

OPERATOR / OPERATØRKjartan Sundet

ATTACHMENT / VEDLEGG0

OBJECT / KONTROLL AVWPQRno. 2016-02

PROCEDURE / PROSEDYREBPI-01.01.01 ISO 17637

REV EXTENT OF TESTING / KONTROLLOMFANG100%

ACCEPTANCE STANDARD / AKSEPTSTANDARDISO 15614-1

COMMENTS / KOMMENTARERVT inspection was done on pipe nr: 1-2-3-4-5 and 6.

Accepted according to standard

REPAIRS MARKED ON / REPARASJONER AVMERKET PÅOBJECT / OBJEKT SKETCH / SKISSE

N3 NAME CERT. NO. / N3 NAVN SERT. NR.()

N2 NAME CERT. NO. / N2 NAVN SERT. NR.Kjartan Sundet (8900)

OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT. NR.Kjartan Sundet (8900)

APPROVED / GODKJENT DATO: APPROVED / GODKJENT DATO:2016-07-12Approved / Godkjent

OPERATOR / OPERATØR DATO:2016-07-12

PT




REPORT NO. / RAPPORT NR.120-8919-16-PT-2-REV1






OBJECT / KONTROLL AVWPQR no. 2016-02

PROCEDURE / PROSEDYREEN ISO 3452-1


ACCEPTANCE STANDARD / AKSEPTSTANDARDEN-ISO 15614-1

MATERIAL TYPE / MATERIALTYPESS

SURFACE / OVERFLATESom sveist

GROOVE / FUGEGEOMETRIBW

WELDING PROCESS / SVEISEPROSESSN/A

PENETRANT TYPE / PENETRANTTYPEBycotestBATCH / PARTI 140405

FLUORRESCENT / FLUORISERENDEYES / JA ✔ NO / NEI

APPLICATION METHOD / PÅFØRINGSMETODESpray

CLEANER TYPE / FJERNER TYPEBycotest WATER / VANN EMULSIFIER / EMULGATOR ✔ SOLVENT / LØSNINGSMIDDELDEVELOPER TYPE/ FREMKALLER TYPEBycotest D 30 A 1. DRY POWDER / TØRRPULVER 3. SUSPENSION IN WATER / OPPSLEMMET I VANNBATCH / PARTI 140707 2. SOLUTION IN WATER / OPPLØST I VANN ✔ 4. POWDER IN VOLATILE SOLVENT / PULVER I FLYKTIG VÆSKE (SPRAY)PENETRATION TIME / PENETRERINGSTID20 MIN.

DEVELOPING TEST TIME / FREMKALLINGSTID20 MIN.

OBJECT TEMPERATURE /OBJEKTTEMPERATUR20 °C

MATERIAL DIMENSION / MATERIAL DIMENSJON38X1,2EQUIPMENT / UTSTYRBRUSHTEST RESULTS - REMARKS / RESULTATER - BEMERKNINGERPT was done on pipe nr 1-2-3-4-5 and 6

no indication was found during the test.

REPAIRS MARKED ON / REPARASJONER AVMERKET PÅOBJECT / OBJEKT SKETCH / SKISSE



OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT. NR.Kjartan Sundet (8900)

APPROVED / GODKJENT DATO: APPROVED / GODKJENT DATO:2016-07-12Approved / Godkjent


RT




REPORT NO. / RAPPORT NR.120-8919-16-RT-2-REV1






OBJECT / KONTROLL AVWPQR no. 2016-02

PROCEDURE / PROSEDYREBPI-01.08.03 RT ISO 17636


ACCEPTANCE STANDARD / AKSEPTSTANDARDEN-ISO-15614-1

MATERIAL TYPE / MATERIALTYPESS

SURFACE / OVERFLATESom sveist

GROOVE / FUGEGEOMETRIBW

WELDING PROCESS / SVEISEPROSESSIngen

EQUIPMENT / UTSTYRX-RAY TUBE / RØNTGENRØRCP 100 KV

EQUIPMENT / UTSTYRISOTOPE / ISOTOP

Ir 192 Co 60 Se 75 Yt 169 IngenFOCAL SPOT SIZE / BRENNFLEKK3,0x3,0

ACTIVITY / AKTIVITETGbq,Ci

EXP. DATA /EKS. DATA

A B C DTUBE/RØR VOLT kV FILMFOCUS DISTANCEFILMFOKUS AVSTAND mm 440 EXP.TIME/EKSP. TIME mAmin. Cimin. 3mAmin

I.Q.I SOURCE SIDE/KILDE SIDESOURCE SIDE/KILDESIDE

✔ FILM SIDE /FILMSIDE

RADIATION SOURCE POSITION / KILDEPOSISJONTECHNIQUE / TEKNIKK

1 2 3 4 5 6 7

TYPE OF I.Q.I. / I.Q.I. TYPEW 13 FE

DENSITY / SVERTNING2,5-3,7

Ug0,2

INTENSIFYING SCREENS / FOILER0,027

FILM TYPE / FILMTYPED3

WELD NOSVEIS NR

DATE AND TIMEDATO KL.

DIA. PIPEDIA RØR

FILM LOCATIONFILM PLASSERING

SENSITIVITYFØLSOMHET

%WIRE NR

WELDERSVEISER

MATERIALTHICKNESSTYKKELSE

mm

EVALUATIONBEDØMMELSE

DEFECT LOCATIONFEILENS PLASSERING

REMARKSBEMERKNINGER

EXP.DATAA-D

TECH.TEGN.

1-7

1 12/7-2016 38mm ABC W17 1,2 Accepted A 4






NS-EN ISO 6520-1:2007Kolonne gir et tresifret referansenummer for hovedgruppen av uregelmessigheten og et firesifret referansenummer for undergrupper. Colum gives a three – figure reference number for the maingroup of the imperfection and a four–figure reference number for sub–terms.Referanse no: - Reference No:100/1000=Sprekk - Crack 200/2000=Hulrom - Cavity 300/3000=Fast inneslutting - Solid inclusion 400/4000=Bindefeil og manglende gjennomsveising - Lack of fusion and penetration500/5000=Uregelmessig form - Imperfect shape 600/6000=Andre uregelmessigheter - Miscellaneous imperfection.COMMENTS / KOMMENTARER.

REPAIRS MARKED ON / REPARASJONER AVMERKET PÅ OBJECT / OBJEKT SKETCH / SKISSE



OPERATOR NAME CERT. NO. / OPERATØR NAVN SERT.NR.Kjartan Sundet (8900)

APPROVED / GODKJENT DATO: APPROVED / GODKJENT DATO:2016-07-12Approved /Godkjent


TEST 006

MATERIAL TESTING Report No.: 024336 Page 1 of 3

Client :

TH RØR-SVEIS AS Material :

Other details:

I/II: TP316L/ 1.4404/ ASTM A270/ EN 10217-7 - Heat no: 0444105

Augerødveien 15 1591 Sperrebotn

Welded tube, Pickled

Client Contact : Torgeir Hansen Dimensions : I/II: OD 38,00mm x WT 1,20mm

Order No. : Other Info : WPQR no. 2016-02 Specification : NS-EN ISO 15614-1 141-Automatic (Orbital), Butt weld

Sampling by TI: No Uncertainty is given upon request Applicable tests: Chemical / Tensile / Charpy Impact / Hardness

(whichever tested)

Accredited test: Vickers hardness test NS-EN ISO 6507-1:2006 Table 1 Tensile test

CROSS-WELD TENSILE TEST acc. to: NS-EN ISO 6892-1:2009 method B Rate of stressing: 10 MPa/s

Test Ident

Dimension (mm)

So mm2

Fmax N

Rm MPa

Remarks

1 of 2 Full-size specimen 138.73 76.85 554 Fracture in WM 2 of 2 Full-size specimen 138.73 76.41 551 Fracture in WM

Requirements: At ambient temp. min. NA 490 max. NA 690 LC = 200 mm

Date

21.07.2016

Test Responsible

Petter Dyrnes

Authorized Signature

Department Manager

Copying of this report is only authorised when copied in its complete form. Eventual test results apply only for the tested objects. SK-0750 c

Teknologisk Institutt as

Postadresse: Pb. 141 Økern 0509 Oslo Besøksadresse: Kabelgaten 2, 0580 Oslo

Telefon: 22 86 50 00 Telefaks: 22 72 45 02 E-post: [email protected] Web: www.teknologisk.no

Org.nr. 942 340 680

Kongsberg: Pb. 1019, NO-3601 Kongsberg Stavanger: Forusbeen 10, NO-4033 Stavanger Haugesund: Pb. 93, NO-4299 Avaldsnes Bergen: Pb. 23, NO-5346 Ågotnes

21.07.2016


Table 2 Bend test

BEND TEST acc. to: NS-EN ISO 5173:2010 Transverse Bend Test / Testing with a former Test

Ident. Dimensions

mm Bending

Angle Former

Diameter, mm

Distance between

Rollers, mm

Results Comments

Face 1 5.0 x 1.20 180 4.8 9.3 Accepted Face 2 5.0 x 1.20 180 4.8 9.3 Accepted

Root 1 5.0 x 1.20 180 4.8 9.3 Accepted

Root 2 5.0 x 1.20 180 4.8 9.3 Accepted

Table 3 Hardness test

CROSS-SECTION HARDNESS TEST acc. to: NS-EN ISO 9015-1:2011 / NS-EN ISO 6507-1:2006 Test Method: Vickers, HV5

Indentations 6 and 10, close to fusion line BM HAZ WM HAZ BM

◇◇◇ ◇◇◇ ◇◇◇ ◇◇◇ ◇◇◇ 1 / 2 / 3 4 / 5 / 6 7 / 8 / 9 10 / 11 / 12 13 / 14 / 15

RESULTS, HV5: BM HAZ WM HAZ BM

Mid-thickness

1 223 4 186 7 170 10 166 13 209 2 220 5 178 8 171 11 183 14 212 3 221 6 156 9 169 12 188 15 210

Requirements: NA

21.07.2016


Table 4 Macro

MACROSTRUCTURE acc. to: NS-EN ISO 17639:2013 / ASTM E3-11/E340-13/NS-EN ISO 5817:2014

One (1) cross-section of the weld metal, heat affected zone and base metal was carried out and prepared. The macro-section was examined up to 20X magnifications. Etchant: Kallings OBSERVATIONS: The macro satisfies the specified requirements.

MACRO 1 1 division = 1 mm

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