welcome to bigston corporation u.s.a. quality refurbishing solutions for the electronics industries...
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Welcome Welcome toto
Bigston Corporation U.S.A.Bigston Corporation U.S.A.
Quality Refurbishing SolutionsQuality Refurbishing Solutions
for the Electronics Industriesfor the Electronics Industries
for 30 yearsfor 30 years
ISO-9001 : ISO-9001 : 20002000
An Idea …………..An Idea …………..
Rely on Eternal Wisdom to guide us in cultivating Rely on Eternal Wisdom to guide us in cultivating quality relationships, conducting successful business quality relationships, conducting successful business ventures, and fulfilling valued commitments to our ventures, and fulfilling valued commitments to our customer, suppliers, team members, and community.customer, suppliers, team members, and community.
Create consistent and complete customer satisfaction Create consistent and complete customer satisfaction built on quality workmanship and effective business built on quality workmanship and effective business practices. Share the rewards of business success with practices. Share the rewards of business success with those whose teamwork and synergy created that those whose teamwork and synergy created that success. success.
Achievements ……….Achievements ………. 19721972 Bigston Corp. U.S.A. is established sales office in Rosemont IL. as a Bigston Corp. U.S.A. is established sales office in Rosemont IL. as a
subsidiary of Bigston Japan. subsidiary of Bigston Japan. 19821982 Established Bigston as an Independent US Corporation as service company. Established Bigston as an Independent US Corporation as service company. 1987 1987 Established our satellite operation in Romeoville IL (current) and Bensenville Established our satellite operation in Romeoville IL (current) and Bensenville
IL.IL. 19881988 Move to present Elk Grove , IL facility at 1590 touhy Avenue. Move to present Elk Grove , IL facility at 1590 touhy Avenue. 19911991 Developed and introduced on-line computerized Service Processing System as Developed and introduced on-line computerized Service Processing System as
Elk Grove facility.Elk Grove facility. 19951995 Expanded the Elk Grove facility from 45,000 SQF to 65,000 SQF. Expanded the Elk Grove facility from 45,000 SQF to 65,000 SQF. 1997 1997 Commemoration of our silver anniversary - 25 years of business. Commemoration of our silver anniversary - 25 years of business. 19991999 Established Bigston Information Technologies Inc. Established Bigston Information Technologies Inc. 20002000 Certified ISO-9002 from UL. Certified ISO-9002 from UL. 2000 2000 Bigston de Mexico is established in Reynosa. Bigston de Mexico is established in Reynosa. 20012001 Bigston Information Technologies has succeeded getting contract with Bigston Information Technologies has succeeded getting contract with
Komatsu for their Manufacturing controls using wireless computing technologies.Komatsu for their Manufacturing controls using wireless computing technologies.
The OrganizationThe Organization
Bigston Corp. U.S.A.
Mary McMahon
CFO / G. Adm
ISO / QA Dept
Odie CarlosManager
Quality Assurance
Customer Service DeptCanon CS
Janis SwindlarManager
CS Operation
OmronBlood Pressure Unit
CanonCamera / Copier / Calc
SharpFaxphone / TV
SONYPlaystation
Elk Grove OperationRefurbish
Robert De La CrutManagerOperation
Pete KagaDirector
ProductionElk Grove
TV, Camcorder,Organizer, Calculator
DVD, VAC, AIR
Sharp ElectronicsIn-house Operation
Gary Gonzalesasst.Manager
Operation
Mike ShimomaDirector
ProductionRomeo Ville
Paul OhmaePresident
Kim SekiguchiChairman
Bigston MIS Dept
Norm Plummer President
Bigston I. T. Inc.
President
Bigston de Mexico
ReynosaPanasonic operation
Kim Sekiguchi
President
Paul Ohmae Chairman
Yoshi Minamitani
Manager
Employee Employee Counts……………Counts……………
Management GroupManagement Group ManagersManagers General AdministrationsGeneral Administrations Romeoville (Sharp)Romeoville (Sharp) Customer Service dept.Customer Service dept. Part & Accessory dept.Part & Accessory dept. Warehouse & Shipping dept.Warehouse & Shipping dept. ISO / QA dept.ISO / QA dept. Sony Playstation dept.Sony Playstation dept. Sharp dept.Sharp dept. Canon camera dept.Canon camera dept. Canon Copier / Calculator dept.Canon Copier / Calculator dept. Canon Kit dept.Canon Kit dept. Omron dept.Omron dept. All, Bigston Elk GroveAll, Bigston Elk Grove Bigston Information Technologies Inc.Bigston Information Technologies Inc. Bigston de MexicoBigston de Mexico
55 44 66 7676 2323 1010 66 44 5050 77 2828 1010 1212 77 248248 66 180180
Last 10 Years of Thank Last 10 Years of Thank You …You …
EmersonEmerson
Circuit CityCircuit City
HighlandHighland
Harmon-KardonHarmon-Kardon
SearsSears
CanonCanon
SharpSharp
ToshibaToshiba
OmronOmron
SonySony
Casio Casio
Hitachi Hitachi
OkiOki
Best Buy Best Buy
Motorola Motorola
and many more …and many more …
MitsubishiMitsubishi
PanasonicPanasonic
JVCJVCJacobsJacobs
MinoltaMinolta
10-Year Consolidation of 10-Year Consolidation of Customer Share Customer Share by salesby sales
Circuit CityHighlandHarman-kardonThomsonAiwaICONTanitaEmersonCircuit CityHighlandStar MicronicsHitachiJVC / AuroraNECHughesMitubishi / MPToshiba / SatelliteOkiCobraSearsCasioMatsushitaToshibaOmron
Sharp
Customer Service
JVC
Canon
Sony
Sony / satellite
Sharp / Romeoville
Sales Sales Trend for 10 years ………………….Trend for 10 years ………………….
0
2,000,000
4,000,000
6,000,000
8,000,000
10,000,000
12,000,000
14,000,000
16,000,000
1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001
Quality Policy …………….Quality Policy …………….
We will provide our customers the We will provide our customers the highest quality service of electronics highest quality service of electronics products at competitive cost.products at competitive cost.
ObjectivesObjectives– Provide total customer satisfactionProvide total customer satisfaction– Meet or exceed customer requirementMeet or exceed customer requirement– Continue to improve the service processContinue to improve the service process– Strive for defect free productsStrive for defect free products
Year 2001 Product Year 2001 Product Shipments ….Shipments ….
Over 1.2 million units Over 1.2 million units processed in 2001.processed in 2001.
97.8% quality 97.8% quality assurance pass assurance pass ratio.ratio.
Year 2001 Product Year 2001 Product shipments ….shipments ….
Manufacture Product ShipmentOmron Blod Pressure Unit 51,896Canon Copier 11,826
Calculator 23,043Still Camera (Digital & Film) 77,549Digital Camcorder 354
Panasonic Microwave Oven 1,781A stock (All products) 2,285Audio, Video 5,589
Sony PS1 & Olds 133,656PS2 33,267
Sharp Faxphone 25,166Computer (note book) 366Copier 3,218TV 5,228
Jacobs PS2 589TV 61
Customer Service Audio, Video, Camera 11,097Elk Grove Total 386,971
Sharp on-site TV, Video, VAC, AIR 151,196
Canon Camera Kitting 678,031
Grand total 1,216,198
Blod Pressure
UnitCopier
CalculatorStill Camera
(Digital & Film)
Digital
CamcorderMicrowave Oven
A stock (All
products)Audio, Video
PS1 & OldsPS2
FaxphoneComputer (note
book)CopierTVPS2TVAudio, Video,
Camera
RGA Center 18,000SQF Parking lot Use warehouse for Customer Service – Canon AFS 15,000SQF Front office area is use by Bigston I. T. Inc. Refurbishing Center
1590 Touhy 75,000SQF
Other Company
1440 Chase
Bigston FacilitiesBigston Facilities in U.S.A.in U.S.A.
Chase Facility
Direct ReceivingLayout
1440 Chase Avenue
Bigston Information
Tecnologies Inc.
Office area
ShippingDocks
Lunch Room
Part room
20
20
24
Tech Room
Product room
Panels
33
Customer receivingShipping
CS Counter
48
R/S
Canon
Products Flow
Refurbishing Process
PIONEER RefurbishingProcess Control
Pass
Fail
Pass
Pass
Fail
Fail
Fixed
Data
Data
Data
Data
Data
Data
Data
Refurb UnitsReceiving
Bar Coding
UAInspection
VisualFunctional?
CleaningRepair
QC100%
BaggingAccessories
BoxingSkid
Assignments
QA
Shipping
Scrap
Receiving Log.
Inspection Log.
QC Log.
Skids Log.
QA Log.
Shipping Log.
Repair LogParts Order.
Dispose.
Scrap Log.
Repair Parts.
Parts Log.
FromRGA
process.
Elk Grove Facility & Head Quarter1590 Touhy Avenue, Elk Grove Village
50 100 150 200 250
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0Employee Entrance Warehouse 20,000SQF
1 12 Copier Line 23 Cafeteria Paint booth 34 45 5
50 6 6 50
7 78 Copier Line 89 Camera 90 Inspection 01 Faxphone Line 12 23 34 4
100 5 Staging 5 100
6 67 78 Camera 89 Repair 90 01 12 23 34 4
150 5 Receiving Line 5 150
6 Customer 67 Service 78 Receiving 89 Adm Sony Playstation Shipping 90 Supervisor 01 Room 12 Compute and 2nd floor 23 Training room DTL Repair 34 4
200 5 5 200
6 67 78 Administration Offices Docks 89 5,000SQF 90 0
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 050 100 150 200 250
Gate
P A C K
RefurbishingRefurbishingLayoutLayout
15901590 Touhy AvenueTouhy Avenue
Bigston Information Technologies is a subsidiary of Bigston Corporation, providing Bigston Information Technologies is a subsidiary of Bigston Corporation, providing software products for the manufacturing and servicing industries. These software products for the manufacturing and servicing industries. These systems are designed to provide support for lean manufacturing and systems are designed to provide support for lean manufacturing and kaizenkaizen programs.programs.
The company has three products: The company has three products:
The The Bigston Production SystemBigston Production System tracks production on a real time basis using tracks production on a real time basis using web technologies.web technologies.
The The Bigston Reporting SystemBigston Reporting System provides real time production reporting online provides real time production reporting online through a corporate intranet or through the Internet.through a corporate intranet or through the Internet.
The The Bigston Document Library SystemBigston Document Library System provides a web based document provides a web based document tracking and display systems. It can integrate with the production system to tracking and display systems. It can integrate with the production system to provide working instructions or procedures online at production work centers.provide working instructions or procedures online at production work centers.
These systems can be integrated with wireless networks as well various display These systems can be integrated with wireless networks as well various display devices such as LED signs and visual light displays.devices such as LED signs and visual light displays.
Bigston Information Bigston Information TechnologiesTechnologies Inc.Inc.