week 2 design process

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    En. Muhammad Hanaf BinAsril Rajo Mantari

    DAM 21102ENGINEERING MATERIAL

    ELE!TI"N

    Hanaf,JKM,PPD,2015

    !HA#TER 2 $D%si&n #ro'%ss

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    Hanaf,JKM,PPD,2013

    CONTENTS (WEEK 2)

    2.1 Introdu'tion

    2.2 Th% D%si&n #ro'%ss

    2.( T)*%s o+ D%si&n

    2., D%si&n Tools - Mat%rials Data

    2. /un'tion Mat%rials ha*% - #ro'%ss

    2. !onsid%ration /a'tors in Mat%rials

    %l%'tion

    2

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    Hanaf,JKM,PPD,2013

    •D%si&nM%'hani'al

    d%als ith th% *h)si'al *rin'i*l%s th% *ro*%r+un'tionin& and th% *rodu'tion o+ m%'hani'als)st%m.

    om%thin& that 'ould 3% 4uanti+)5m%asura3l%64uantitati7%l)8

    Industrial

    in7ol7%s *att%rn 'olour t%9tur% and 'onsum%r

    a**%al 54ualitatati7%8•Main +o'us : m%'hani'al d%si&n

    ; Th% aim is to d%7%lo* a m%thodolo&) +or s%l%'tin&mat%rials and *ro'%ss%s

    2.1 INTRODUCTION

    3

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    Hanaf,JKM,PPD,2013

    D%si&nI. An iterative processII. Bas%d on market need  5

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    5

    CONCEPT 

    EMBODIMENT/

    MODELLING

    DETAIL

    MARKET 

    NEED

    PRODUCT 

    SPECIFICATION Iterate

    • Define specification

    • Determine function structure• Seek working principles• Evaluate and select concepts

    • Develop layout, scale, form• Model and analyse assemblies

    • Optimize the functions• Evaluate and select layout

    • nalyse components in detail• Select processing route• Optimize performance and cost• !repare detailed drawings

    /i&ur% 1$ D%si&n /lo !hart

    Hanaf,JKM,PPD,2013

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    6Hanaf,JKM,PPD,2013

    /i&ur% 2$ Anal)sis o+ a T%'hni'al )st%m

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  • 8/19/2019 Week 2 Design Process

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    • P'$"# a**"a! 7 " %" '8$#$n9 &'#$9n :$ #$ n" +! '* $n ' &'#$9n *"!'##$#'%, a $#, $n ' #n'#$# "% n'; &'#$9n#.

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    =Hanaf,JKM,PPD,2013 > Wa $#S?NTHESIS

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    @Hanaf,JKM,PPD,2013

    /i&ur% ($ Anal)sis o+ a T%'hni'al )st%m %%nas Trans+ormation o+ En%r&) Mat%rials and

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    AHanaf,JKM,PPD,2013

    2.( T=#E "/DEIGN

    a) O$9$na7In"'# a n'; $&'a " ;"$n9 *$n!$*'. N';+a'$a# !an "B' n';, n$' !"+:$na$"n# "%*"*'$'# ;$! 'na:' "$9$na &'#$9n

     

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    10Hanaf,JKM,PPD,2013

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    2.( T=#E "/DEIGN 5'ont>d8

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    11Hanaf,JKM,PPD,2013

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    2.( T=#E "/DEIGN 5'ont>d8

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    2.4 D'#$9n T""# Ma'$a# Daa• Design tools a' n''&'& $n "&' " $+*'+'n

    ' #'*# $n $9' 1

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    12Hanaf,JKM,PPD,2013

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    13

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    2.5 n!$"n, Ma'$a#, Sa*' P"!'##

    14

     T' #''!$"n "% a +a'$a an& *"!'## !ann" :' #'*aa'&%"+ ' !"$!' "% #a*' $.'. ' +a!"7#a*' an& +$!"7#a*'

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    2.5 n!$"n, Ma'$a#, Sa*' P"!'##

    15

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    Hanaf,JKM,PPD,2013

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    Hanaf,JKM,PPD,2013 16

    2.6 C"n#$&'a$"n a!"# $n Ma'$a# S''!$"n

    Interrelated constraint   5K'an9an L':n9a$8

    1. Physical actors F #$', #a*' ;'$9 "% +a'$a. !echanical actors F ' a:$$ "% ' +a'$a# " ;$#an&

    ' *' "% #'##'# ('n#$', !"+*'##$"n, :'n&$n9 an& !!$!)$+*"#'& "n $.". Processing # $abricability  F ' a:$$ " %"+ " #a*' '

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    ......INISH ......

     THan "

    1=Hanaf,JKM,PPD,2013