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investigacion en procesos azucarTRANSCRIPT
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PERFORMANCE OF A LOUISIANA LOW TURBULENCE ( LLT) JUICE CLARIFIER
By
Mullapudi Narendranath The Andhra Sugars Ltd. INDIA 534 215
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Juice clarification is an important operation at a cane sugar plant.
For many decades Multi Tray Clarifiers that have a retention time of 2 to 2 ½ hours have been used.
These are now slowly being replaced by Short Retention Time Clarifiers that have a retention time of 30 to 40 minutes, but use more flocculant.
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At 2 of the Andhra Sugars Ltd. plants Graver
& Dorr type juice clarifiers were replaced by
SRI New Generation (SRI-NG) juice clarifiers
that brought down the retention time
considerably. A Graver type still operates at
the 3rd sugar plant.
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A visit to the Sterling Sugar’s cane sugar plant in Louisiana, USA, gave an opportunity to see the Louisiana Low Turbulence (LLT) juice clarifier.
Performance of the LLT clarifier at this plant was quite good compared to SRT clarifiers.
So it was decided to use the shell of an unused clarifier at the 3rd sugar plant, retrofit it with Turbulence Reducing Devices and operate it in tandem with a Graver juice clarifier. This gave good results.
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Courtesy Dr.Vadim Kochergin 5
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6 Courtesy Dr.Vadim Kochergin
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7 Courtesy Dr.Vadim Kochergin
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8 Courtesy Dr.Vadim Kochergin
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9 Courtesy Dr.Vadim Kochergin
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10 Courtesy Dr.Vadim Kochergin
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11 Courtesy Dr.Vadim Kochergin
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Clarifier Retrofit
The Andhra Sugars Limited, Taduvai ( A.P ) INDIA 12
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Comparison LLT and Graver
• Both clarifiers were operated in parallel, with streams from the same juice.
• Colour, turbidity and retention times were measured.
• The comparison was done over the period 6th to 14th February 2011.
• Daily composites were used.
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% Turbidity Reduction in Graver & LLT Juice Clarifiers
% Turbidity Reduction in Graver & LLT
87
88
89
90
91
92
93
2/6/2011 2/7/2011 2/8/2011 2/9/2011 2/10/2011 2/11/2011 2/12/2011 2/13/2011 2/14/2011
Date of sample
% T
urbi
dity
Red
uctio
n
14
GRAVER
LLT
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20
25
30
35
40
2/6/2011 2/7/2011 2/8/2011 2/9/2011 2/10/2011 2/11/2011 2/12/2011 2/13/2011 2/14/2011
Date of Sample
% C
olou
r Red
uctio
n% Colour Reduction in Graver & LLT Juice Clarifiers
15
GRAVER
LLT
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Performance data of both clarifiers as
observed at the same flow rate showed that
while the Graver clarifier had a retention time
of 135 minutes, the LLT clarifier had a
retention time of 37 minutes.
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Based on these retention times, inversion was
estimated in each clarifier by using Fig. 25.4 and Table 25.2 of Cane Sugar Engineering (P W Rein).
The results indicated that reduced inversion in the
LLT clarifier would save about US$ 20000 per 100000 tons cane crushed.
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Sl. No. Description Graver SRI - NG LLT
1. Handling capacity in TCD
6000 6000 6000
2. Size in meters Ø 10.5 X 8.0 Ht Ø 8.5 X 4.0 Ht Ø 8.5 X 3.25 Ht
3. Retention time in minutes
135 45 37
4. Total weight in kgs. 72000 39000 26000
5. Total cost including foundation in USD
164500
158000
72500
Cost comparison of Graver, SRI-NG & LLT Clarifiers
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The cost to build a LLT clarifier is 56% lower than a Graver clarifier and 54% lower than a SRI New Generation Clarifier.
The temperature of juice out of the LLT clarifier was 30C higher than that out of the Graver clarifier, resulting in a bagasse saving of 1300 metric tons, for a crush of 500000 metric tons of cane.
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1 2 3
1. Diffuser Juice
2. Limed & Sulphited Juice
3. Clear Juice
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Clear Juice from the LLT Juice Clarifier 22
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With this performance of the LLT clarifier,
the Graver clarifier at the 3rd sugar plant
will be retrofitted with turbulence reduction
devices and converted to a LLT clarifier
during the 2011 off crop.
Future work
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In Quality We Believe, For Improvement We Strive