webster fireplace - midwest manufacturing · with proper use and maintenance you can enjoy this new...

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Approximate Weight: 7,000 lbs WEBSTER FIREPLACE Approximate Size: 4’ 11½” W x 3’ 6” D x 8’ 5½” H www.midwestmanufacturing.com SIENNA: TAN: AUTUMN BLEND: QUARRY GRAY: 198-6275 198-6276 198-6277 198-6278 *Wood cuts are required for the completeion of this project Plan Date: November 2015

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Page 1: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

Approximate Weight: 7,000 lbs

WEBSTER FIREPLACE

Approximate Size: 4’ 11½” W x 3’ 6” D x 8’ 5½” H

www.midwestmanufacturing.com

SIENNA:TAN:

AUTUMN BLEND:

QUARRY GRAY: 198-6275

198-6276

198-6277

198-6278

*Wood cuts are required for the completeion of this project

Plan Date: November 2015

Page 2: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

2 PREPARE

PRODUCT:

Belgian Large Wall BlockBelgian Medium Wall BlockBelgian Small Wall BlockBelgian Wedge BlockBelgian Large Wall BlockBelgian Medium Wall BlockBelgian Small Wall Block

CONCRETE BLOCK MATERIALS

ADDITIONAL MATERIALSPRODUCT:

PL Premium Fast Grab Adhesive¾” x 4’ Tube Stock Steel 1” x 4’ Tube Stock Steel FirebrickRefractory Mortar

DESCRIPTION

10 oz Tube--

6 pack50 lb bag

QUANTITY

2244414

SKU#

520-2000227-8791227-8801638-1150189-1185

BELGIAN WALL BLOCKS

179-3650

179-3648179-3653

179-3640

Large

179-3721

179-3722179-3723

179-3724

Medium

179-3731

179-3732179-3733

179-3734

SiennaQuarry Gray

Tan

Autumn Blend

SmallColor

Belgian Medium Wall Block

Belgian Small Wall Block

BELGIAN WEDGE

Belgian Large Wall Block

Wedge

179-3649

179-3647

Color

DESCRIPTION

Color of ChoiceColor of ChoiceColor of ChoiceColor of Choice

2nd Color of Choice2nd Color of Choice2nd Color of Choice

SiennaQuarry Gray

Tan

Autumn Blend

179-3652

179-3639

Belgian Wedge Block

QUANTITY

130120245771025

Page 3: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

3PREPARE

A solid foundation is necessary to prevent settling and tiling of each project. We recommend using a leveling pad, unless local building code requires you to pour a concrete foundation or build another type of foundation.

FOUNDATION:

• Choose the location for the completed project; place and mark the position of the base layer of blocks. Once marked, remove the blocks and the organic top soil within the marked area.

• If applicable to your area, create a leveling pad with a non-frost susceptible, well graded, compacted angular gravel-sand mixture with fines (GW as per ASTM D248). The leveling pad should be a minimum of 4 to 6 inches thick. For leveling pads greater than 8” thick, the fill material shall be placed in more than one lift. Each layer or lift of fill material shall be leveled and compacted to a 95% Standard Proctor density before moving on.

• Once the top layer of fill material is compacted and level, place the base layer of blocks. The base layer should sit 1 to 2 inches below grade to help further prevent shifting. Use additional fill material to level the base layer as needed.

* If a concrete slab is required, prepare a leveling pad using the procedures listed in the paragraphs above. The concrete shall have a minimum compressive strength of 2500 psi. A 4-inch thick concrete slab should be more than sufficient. A thickened edge and reinforcement of the leveling slabs may be required. Please consult a professional engineer for specific requirements.

TIPS FOR BUILDING LEVELING PADS:

Rubber Mallet

Level

Utility Knife

Caulk Gun

Protective Equipment

Tape Measure

TOOL CHECK LIST These plans will walk you through each step as you Prepare, Assemble and Enjoy the new addition to your yard. Check out the Progress Bar at the bottom of each page to track your advancements as you complete each phase of your project!

INSTRUCTIONS:

• Please research and follow local building codes prior to the excavation, construc-tion and assembly of your project.

• Exercise caution when you work with Concrete Block designs. Wear pro-tective safety equipment such as safety glasses, dust masks, gloves and a hard hat.

• Whether you plan to build the project yourself or to hire a professional, every project requires a call to mark your utility lines.

BEFORE YOU BEGIN:

It is the responsibility of the owner to ensure compliance with all applicable laws, codes and regulations for any project. Proper safety precautions must be taken prior to and during the construction of each project. Please follow standard safety guidelines and wear necessary protective equipment when building and using your new backyard addition.

RESPONSIBILITIES:

Page 4: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 4

FIREPLACE DIMENSIONS

PREPARE:

TABLE OF CONTENTS

ASSEMBLE:

ENJOY:

23

INSTALLATION INSTRUCTIONSFollow suggestions on page 3 to build a proper foundation before starting your new project. If not already set, place the first level of block 1”- 2” below grade, level and fill in any gaps. Use Level 1 as a reference to place the blocks for all remaining levels.

Refer to the illustrations on the following pages to guide you through each step. Prior to adhering each level to the previously laid block, place the entire level of blocks and check to make sure it fits properly. Remove small sections at a time to place the adhesive.

Let adhesive dry for a minimum of two days before using the fireplace.

4’ 11½”3’ 6”

8’ 5½ ”

56789

101112131415161718

Materials ListChecklist & Guidelines

Prepare - Level 2Level 3 - Level 4Level 5 - Level 6Level 7 - Level 8Level 9 - Level 10Level 11 - Level 12Level 13 - Level 14Level 15 - Level 16Level 17 - Level 18Level 19 - Level 20Level 21 - Level 22Level 23 - Level 24Level 25 - Level 26Level 27 - Keystone

19 2021

Finished ElevationsUse and Care InstructionsMore Concrete Block Ideas

-Do not over apply adhesive. It may reduce effectiveness. Use mineral spirits to remove any unwanted adhesive.

-All dimensions given are approximations, always build with what you have. Your measurements may vary during the assembly due to the organic nature of individual blocks as well as final glue expansion.

Page 5: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 5

Layer 1 Layer 2(7) Belgian Large Wall Block

Fasten each layer of block together with 1/4” - 3/8” bead of construction adhesive on all adjacent block faces unless otherwise noted. Refer to the construction adhesive’s application instructions for proper use.

PREPARATIONSThe Webster Fireplace is designed to add versatility and style to your backyard and create a space to enjoy for years to come. The Webster Fireplace should be built on a solid, level surface. Check local building codes and regulations before choosing the location and beginning this project.

(3) Belgian Medium Wall Block(3) Belgian Small Wall Block

(24) Belgian Large Wall Block(4) Belgian Medium Wall Block(8) Belgian Small Wall Block

(2) Belgian Medium Wall Block (2nd Color)(11) Belgian Small Wall Block (2nd Color)

Apply firebrick layer by layer or after fireplace has been completed. Wait 24 hours after firebrick has been installed, before using the Webster Fireplace.

Page 6: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 6

Level 3 Level 4(3) Belgian Large Wall Block(7) Belgian Medium Wall Block

(7) Belgian Large Wall Block(16) Belgian Medium Wall Block(6) Belgian Small Wall Block(9) Belgian Small Wall Block(4) Belgian Small Wall Block (2nd Color)

Page 7: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 7

Level 5 Level 6(5) Belgian Large Wall Block (6) Belgian Medium Wall Block

(6) Belgian Large Wall Block(4) Belgian Medium Wall Block

(2) Belgian Medium Wall Block (2nd Color)(2) Belgian Small Wall Block

Page 8: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 8

Level 7 Level 8(8) Belgian Large Wall Block(12) Belgian Medium Wall Block(10) Belgian Small Wall Block

(4) Belgian Large Wall Block(8) Belgian Medium Wall Block(4) Belgian Small Wall Block

(2) Belgian Medium Wall Block (2nd Color)(2) Belgian Small Wall Block (2nd Color)

Page 9: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 9

Level 9 Level 10

(2) Belgian Small Wall Block (2nd Color)(2) 1” x 4’ Square Tube Steel (2) ¾” x 4’ Square Tube Steel Lay the ¾” tube steel on top of the 1” tube steel sot eh steel sits flush with the tops of the Belgian blocks.

(5) Belgian Large Wall Block(4) Belgian Medium Wall Block(8) Belgian Small Wall Block

(8) Belgian Large Wall Block(6) Belgian Medium Wall Block(2) Belgian Small Wall Block

Page 10: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE10

Level 11 Level 12(56) Belgian Small Wall Block

Front View

(3) Belgian Large Wall Block

(2) Belgian Small Wall Block(2nd color)

(2nd color)

Glue blocks together before attaching them to them to the fireplace. Apply construction adhesive to the back side of the Belgian large wall blocks. Then use 2x4’s and straps to hold the keystones tight against the fireplace while adhesive drys. Over applying adhesive can adversely affect how well the glue bonds to the block.

Page 11: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 11

Level 13 Level 14(10) Belgian Large Wall Block

(4) Belgian Small Wall Block(8) Belgian Medium Wall Block

(6) Belgian Large Wall Block(4) Belgian Medium Wall Block

Page 12: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

12 ASSEMBLE

Level 15 Level 16(2) Belgian Large Wall Block(2) Belgian Medium Wall Block(6) Belgian Small Wall Block

(8) Belgian Large Wall Block(4) Belgian Medium Wall Block(4) Belgian Small Wall Block

(2) 1” x 4’ Square Tube Steel (2) ¾” x 4’ Square Tube Steel Lay the ¾” tube steel on top of the 1” tube steel sot eh steel sits flush with the tops of the Belgian blocks.

Page 13: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

13ASSEMBLE

Level 17 Level 18(5) Belgian Large Wall Block(3) Belgian Medium Wall Block(3) Belgian Small Wall Block

(6) Belgian Small Wall Block

Page 14: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE14

Level 19 Level 20(4) Belgian Medium Wall Block(6) Belgian Small Wall Block

(16) Belgian Small Wall Block(5) Belgian Medium Wall Block(3) Belgian Large Wall Block

Page 15: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 15

Level 21 Level 22

(4) Belgian Small Wall Block(8) Belgian Medium Wall Block(4) Belgian Large Wall Block (2) Belgian Large Wall Block

(2) Belgian Medium Wall Block(6) Belgian Small Wall Block

Page 16: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE16

Level 23 Level 24(20) Belgian Small Wall Block (6) Belgian Large Wall Block

(4) Belgian Medium Wall Block

Page 17: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE 17

Level 25 Level 26(16) Belgian Small Wall Block (38) Belgian Small Wall Block

Page 18: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ASSEMBLE18

(7) Belgian Wedge Block

Level 27(4) Belgian Large Wall Block(4) Belgian Medium Wall Block(4) Belgian Small Wall Block

Keystones

Glue blocks together before attaching them to them to the fireplace. Apply construction adhesive to the back side of the Belgian Wedge Blocks. Then use 2x4’s and straps to hold the keystones tight against the fireplace while adhesive drys. Over applying adhesive can adversely affect how well the glue bonds to the block.

Page 19: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ENJOY 19

FIREPLACE ELEVATIONS

Right View

Back View

Left View

Front View

Top View

Page 20: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

ENJOY20

With proper use and maintenance you can enjoy this new addition to your landscape for years to come.

Use and Maintenance

Fireplace Maintenance: • Make sure all ventilation openings are clear of debris.

• Wait until fireplace has completely cooled before cleaning. Refer to the instruction manual for cleaning and other maintenance tips.

• Concrete blocks can be cleaned by wiping down with water or gently spraying with a hose.

• Make sure proper drainage is allowed at the base of the fireplace. Proper drainage gives water a way to escape so it doesn’t build up, seep through gaps or erode blocks.

Fireplace Use:• When using your fireplace, always follow burning regulations

in your area, keep the area free from combustible material and never leave a fire unattended.

• Refer to the fireplace insert’s instruction manual for use and tips.

Page 21: WEBSTER FIREPLACE - Midwest Manufacturing · With proper use and maintenance you can enjoy this new addition to your landscape for years to come. Use and Maintenance Fireplace Maintenance:

NORTHERN LIGHTS COLLECTIONCantwell Fireplace 179-7903

Kodiak Firepit 179-7902

Sitka Bench 179-7900

Fjord Fountain 179-7901

PRAIRIE COLLECTIONHearthstone Fireplace 179-7852

Plateau Bar 179-7851

Echelon Planter 179-7853

Courting Bench 179-7854

CLEARWATER COLLECTIONAlpine Fireplace 179-7800, 7801, 7802

Nordic Bar 179-7812

Cascade Fountain with Brighton Pillars 179-7810

LAKESHORE COLLECTIONStockton Firepit 179-7950

Seawall Bench 179-7955, 7954

Starboard Column 179-7952

Saxon Waterwall 179-7956

Poseidon’s Point 179-7953

Portside Pillar 179-7951

STAIR COLLECTION

Four Stair Set 179-7702

Three Stair Set 179-7701

Two Stair Set 179-7703

www.midwestmanufacturing.com

OUTDOOR LIVING KITS

Check out these Outdoor Living Kits and many more ways to create your own

landscaped paradise by visiting: