fireplace universal jolly...
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fireplaceUNIVERSALJOLLY SPECIAL
INSTALLATION, USEAND MAINTENANCE CARD
To be carefully kept by the purchaser
UNIVERSALJOLLY UNIVERSALJOLLYForced air version with outside suction Do-it-yourself version with inside suction
SM
001
EN
RE
V12
201
6_09
• Familiarity and compliance with the instructions given in this guide will ensure quick installation and correct use of the appliance.
• Read the sheet attentively before commencing installation, and be certain to follow the directions it contains, otherwise the warranty could be invalidated and the performance and safety of the appliance jeopardized.
• The installation sheet is an integral part of the product and must be given to the user.
• It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during installation, use and maintenance.
• Incorrect installation can cause injury or damage to persons, animals or property, for which the manufacturer will not be liable.
• Installation must be carried out by skilled personnel according to current regulations.
• The appliance must be used only for its intended purpose. Any other use is deemed improper and therefore dangerous.
• The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this guide.
• All rights on the reproduction of this guide are owned by JOLLY-MEC CAMINETTI S.p.A.
• The descriptions and illustrations provided in the following publication are not binding.
• JOLLY-MECCAMINETTIS.p.Areservestherighttomakeanymodificationsthatmaybedeemedappropriate.
• This sheet cannot be given to third parties for perusal without the written permission of JOLLY-MEC CAMINETTI S.p.A.
• The technical directions for installation contained in this guide should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all local bylaws must be observed when installing the appliance, including those referring to national and European standards).
• Never use the appliance as an incinerator, or in way other than that for which it was designed.
• Use only the fuels recommended, and no others.
• Do not use liquid fuels.
• In operation, the appliance will reach temperatures that can burn the skin; handle with care to avoid injury.
• Donotmakeanyunauthorisedmodificationtotheappliance.
• Use only original replacement parts recommended by the manufacturer.
• Acceptance of the machine by the user must be “total”, including the sound level of operation, comparable to an electrical appliance. Complaints for characteristics not indicated in this manual shall not be accepted.
IMPORTANT
1
CONTENTS
1
USE AND MAINTENANCE INSTRUCTIONS FOR THE USER
1.1 UNIVERSALJOLLY introduction ...................................................................................................................................................................................................................2 1.2 Fireplaceidentification .........................................................................................................................................................................................................................................3 1.3 Technical data ..........................................................................................................................................................................................................................................................4 1.4 Exampleoffireplaceinstalledandclad ....................................................................................................................................................................................................5 1.5 Fireplace components .........................................................................................................................................................................................................................................6 1.6 Fireplace operation ................................................................................................................................................................................................................................................7 1.6.1 Starting with wood ...............................................................................................................................................................................................................................7 1.6.2 Caldo Control .........................................................................................................................................................................................................................................8 1.6.3 Advice .........................................................................................................................................................................................................................................................9 1.7 Routine maintenance ........................................................................................................................................................................................................................................11 1.7.1 Cleaningthefireplaceandfan .................................................................................................................................................................................................11 1.7.2 Partsthatcanberemovedtocleanthefireplaceorservicethefan ............................................................................................................... 11 1.8 Optionals ..................................................................................................................................................................................................................................................................12 1.9 Installation and maintenance card use and keeping .....................................................................................................................................................................131.10 Ecological regulations .........................................................................................................................................................................................................................................................................................14 1.10.1 Discarded materials and their disposal .................................................................................................................................................................................................................14 1.10.2 Disposal of the machine ..............................................................................................................................................................................................................................................................14
ASSEMBLY INSTRUCTIONS FOR THE INSTALLER
2.1 Dimensions and weights .................................................................................................................................................................................................................................15 2.1.1 Universaljolly with outside suction .........................................................................................................................................................................................15 2.1.2 Universaljolly do-it-yourself with inside suction .............................................................................................................................................................16 2.2 Flue ..............................................................................................................................................................................................................................................................................17 2.3 Assembly steps .....................................................................................................................................................................................................................................................18 2.4 Controller BP07 wiring diagram .................................................................................................................................................................................................................21 2.5 Example of ducting air to other rooms for even distribution of heat ...................................................................................................................................22 2.5.1 Universaljolly with outside suction .........................................................................................................................................................................................22 2.5.2 Universaljolly do-it-yourself with inside suction .............................................................................................................................................................23 2.6 Product data ...........................................................................................................................................................................................................................................................24 2.7 ConformityCertificate .......................................................................................................................................................................................................................................25
SM001 EN REV12 2016_09
1.1 UNIVERSALJOLLY SPECIAL introduction
2
The UNIVERSALJOLLY fireplace, SPECIAL humidified airmodel, isahighefficiencysingleunit inshapedsteel,burningwood, with humidified air, tested according to Europeanstandard EN13229.
It is the result of JOLLY MEC’s 30 years of experience; designed and developed to meet the increasing demands of today’s market for high performance and for modern logistic needs which require ever smaller spaces.
UNIVERSALJOLLY is equipped with the JOLLY MEC patented CALDO CONTROL which controls combustion according to the air temperature.
UNIVERSALJOLLY is complete with a closure with self-cleaning glassthatpreventseventhesmallestsparkfromescaping,thusguaranteeing total safety.
UNIVERSALJOLLY comeswith one or two doors, dependingonthemodel,withautomaticspringclosing.
UNIVERSALJOLLY has two top outlets for ducting the air and onefrontoutlet;ithasanincorporatedmanual-fillinghumidifier,for avoiding problems such as: dry throat and allergy problems. Natural balsamic essences with your favourite fragrances can be added to the water.
It comes standard with an electronic controller that can work in manual or automaticmode, enabling speedadjustment of the410 m3/h fan (optional 620 m3/h) according to the temperature.
A remote control for managing all operations while seated comfortablyinanarmchair,isavailableasanoptional.
UNIVERSALJOLLYfireplacesarecompactheatingunits,offeringexceptionalperformanceandefficiencies.
CREATED TO CONSUME LITTLE AND TO HEAT A LOT TECHNICAL CHARACTERISTICS - UNIVERSAL JOLLY FIREPLACE WITH HUMIDIFIED AIR
UNIVERSALJOLLY is a humidified air-heating fireplace with aductable hot air system, offering very low costs and rapid andexcellent heating. It is an absolutely safe system.
Installedinexistingconventionalfireplaces(withtheirproblemsof smoke, waste and heat loss) they not only solve theinconveniences, but turn old fireplaces into a heat sourceallowingyoutoenjoythepleasureofarealfire.
To convert the FORCED AIR UNIVERSALJOLLY into a DO-IT-YOURSELF, just apply the grille support for insidesuction (page 6 no. 2).
3
1.2 Fireplace identification
3
Thefireplacehasametaldataplategivingthefollowingdata:
• “CE” marking.• Name and address of the Manufacturer.• European test standard number.• Type of unit.• Fuel.• Nominal heat output.• CO (measured at 13% O2).• Rated electrical power.• Rated frequency.• Lot no.• Min. distance from combustible materials.• Warnings.
Thelabelislocatedontheupperpartofthefireplace.The label may be graphically different.
*PursuanttoEuropeanRegulationNo.305/2011,manufacturersarenowrequiredtohavetheDoP-Declarationof Performance for each product of own design concerned; Jolly-Mec did namely provide all of these documents in downloadable electronic form that you can easily see on the website of the Company at the following address: http://www.jolly-mec.it.
ATTENZIONE
Primary air CLOSEDPrimary air CALDO CONTROL: CLOSED Damper: CLOSED in standard position (see Fig. 1 page 9)Fan air delivery: 410 m3/hQuantity,sizesandarrangementofwood: 4Kg/hlength.330+/-30mmarrangedparalleltothefrontareaPower 12.7 kW
Procedures and adjustments for obtaining the above performance with model Maxi
1.3 Technical data
4
Approval EN 13229
Code Description Version Unit MINI MEDIO MAXI SUPER SUPER BIFACCIALE ESAGONO PANORAMICO 90 100 75 68
352 Burned power (by wood) Qtot 16,0 19,4 18,2 25,4 27,1 19,6 19,8 23,7 23,7 kW
365 Thermal rated output (by wood) P 12,2 14,7 13,9 19 18,9 12,7 14,9 15,9 15,9 kW
301 Consumption at max power Bt 3,3 4,5 4,2 5,2 5,6 4 4,1 4,9 4,2 Kg/h
356 Maximum output disposed of in the environment (by wood) Psh 3,2 2,8 4,2 4,4 3,9 5 5,5 7,9 7,9 kW
359 Power given to fluid (by wood) Pw 9 12 9,6 14,6 15 7,7 9,5 8,1 8,1 kW
052 Efficiency (by wood) η 76,6 76 76 75 69,9 64,5 75,3 67,2 67,2 %
455 Max. heated area depending the kind of house 55-80-130 65-90-150 70-100-180 80-110-190 75-105-180 40-60-95 80-110-190 55-75-130 50-70-125 m
2
653 Smoke exhaust Ø 200 200 200 250 250 200 200 200 200 mm
451 Surface exchange 0,98 1,4 1,5 1,6 1,8 0,75 1,5 1,1 0,96 m2
652 Warm air exhit joint Ø 100 100 100 100 100 100 100 100 100 mm
554 Fan flow rate 410 410 410 410 410 410 410 410 410 m3/h
253 Total weight 79 101 121 130 142 107 106 106 100 Kg
604 Installed electrical power 75/170 75/170 75/170 75/170 75/170 75/170 75/170 75/170 75/170 W
601 Nominal voltage/frequency 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 230/50 V/Hz
702 Min. draft 12 12 12 12 12 12 12 12 12 Pa
102 Max T smoke (by wood) 340 320 375 370 370 350 370 350 350 °C
105 Med T smoke (by wood) ta 299,8 292,7 283 303 374 434 307 429 429 °C
005 CO2 (wood) 9,0 8,7 7,1 8,5 8,9 8,7 8,4 9,3 9,3 %
002 CO (13% O2) (wood) 0,34 0,46 0,41 0,33 0,38 0,45 0,25 0,31 0,31 %
202 Smoke volume (by wood) m 10,5 12,9 14,9 17,6 18,1 13,1 13,9 15,0 15,0 g/s
701 Inflammable materials distance 300 300 300 300 300 300 300 300 300 mm
991 Maximum load (wood) 3,5 4 4,5 5,5 5,5 4 4 4 4 K
Recommended fuels: WOOD:drybeech,hornbeam,oak,locust(acacia)verydry
The chart’s technical data was derived from certified data according to EN 13229 test methods.
5
1.4 Example of fireplace installed and clad
5
Ducting of air to upper floors DeliveryofhotairalsotoseveralfloorsThepowerful 410 m3/h or 620 m3/h fan (optional) allows hot air to be delivered to the various rooms.
Flue draught optimisation Theoldfluecanholdthenewpipingwhichissizedtooptimisethedraughtofthenewfireplaceand to simplify installation.
Ducting air to the various roomsThe air pipes can be concealed by a covering in plasterboard.
Ducting outside the hood By making a hole in the hood, the air can be ducted to the various rooms.
InsulationThenewfireplacemustbecarefullyinsulated with rock wool to prevent heat lossClosing
Finishing the insertion only requires simple closing work
Universaljolly inserted in an existing structureThe original appearance of the room can be maintained;fittingtheUniversaljolly insert in thefireplaceturnstheoldfireplaceintoarealheating system.
BaseWithout masonry work, the ducting can exploit the space freed in the oldflueforreachingthetopfloor(usingstainlesssteel pipes only)
IMPORTANT!
Only use double-wall stainless steel pipes inside the hood and flue and for hot air ducting.
15
14
1.5 Fireplace parts
6
1 Heat exchanger2 Grille support for inside suction
(only for do-it-yourself model with inside suction)
3 Removable ash pan4 Cast iron grate5 Fire bed with wood retainer6 Ash pan support7 Fan support protection
8 Adjustable fume shutter automatic opening pin
9 Fume outlet damper (for draught adjustment, see chap.1.6.3)
10 Front hot air adjustment knob11 Precut plugs (knock out only for air
ducting)12 Humidifier
13 Exchange fan with condenser14 “Caldo Control” bulb15 Air temperature probe16 Probe support (accessible from
insidethefireplace,atthetopright)
17 Manual and automatic electronic controller
18 Containerforfillinghumidifier
19 Rock wool matting for boiler insulation
20 Caldo Control
1
12
10
7
6
20
3
19
2
13
9 11
18
17
7
1.6 Fireplace operation
7
• Cleanthefirebedandemptytheashpan.
• Onthedisplay,setwinterwiththespecialbutton.Pressthebutton P and set the required fan mode: Automatic or Manual.
Fortheexplanationofallthecontrollerfunctions,refertotheenclosed special SM032 manual.
• Completely open the grille on the left of the ash pan.
• Prepare the wood and light the fire (it is advisable to usefirelightersorsimilarproducts)
• Close the door.
Fireplace heat output and load burning time are regulated by theamountofcombustionair;toadjusttheamount,adjusttheprimary air (opening or closing the grille on the left of the ash pan).
Thefireplacehasanautomaticcontrolbymeansof theCALDOCONTROL(alsoadjustablemanually),whichregulatestheprimarycombustion air, reducing the flow starting from a temperatureof 60°- 70°C. To obtain a heating power of 11.6 kW it is necessary to burn 2-3 kg of wood per hour.
IMPORTANT!Always accompany the doors when opening and closing, and make sure the handle is closed properly (for models with one door) and that the doors are locked with the safety device (for models with two doors).
IMPORTANT!For models with two doors the safety locking device must always be used. This device prevents accidental opening of the doors.
1.6.1 Starting with wood
Locking device disengaged (the doors can be opened)
Locking device engaged (the doors cannot be opened)
1.6.2 Caldo control
8
Adjustment screw
Allen key (not supplied)
Shutter in completely open position (when cold)
Fig. 1
The Caldo Control is a Jolly-Mec patented device enabling automatic adjustment of the primary combustion air.Bygraduallyreducingthecombustionairflowwhentheairtemperaturerises,thisdeviceenablesbestuseofthewoodandanincreaseinfireplaceburntimes,whilealsoreducingwoodconsumption.
TheCaldocontrolautomaticallycutsinwhenthetemperatureoftheaircomingouttheopeningsreachesapprox.80°C,andcompletelycloses the primary combustion air passage when the air reaches approx. 120°C.
TheCaldoControlshuttermustbeopenwhenthefireplaceiscold,andclosedwhenhot.TheCaldoControlcanbeadjustedwithanAllenkey,operatingthespecialadjustmentscrew,accessiblebyremovingtheashpanontherightofthefrontpanel,sothattheshutteriscompletelyopenwhenthefireplaceiscold(Fig. 1)
For correct adjustment it is advisable to tighten the adjustment screw one or two turns until the grille starts to close. Then undo the screw untiltheshutteriscompletelyopen.Operationtobecarriedoutwithfireplacecold.
Ifnecessary,repeattheaboveoperationsuntilfindingtheoptimumsetting.Tochecktheopeningandclosingoftheshutter,lookthroughthecombustionairslotsontherightoftheashpan.
ToensureperfectoperationoftheCaldocontrol,periodicallycleanthedust,ash,etc.fromtheairslotsandmakesuretheshutterisfreeto move.
1.6 Fireplace operation
9
1.6 Fireplace operation
9
1.6.3 Advice
Use only original spare parts recommended by the manufacturer.Originalsparepartsareavailablethroughretailers,specialisedTechnicalServiceCenters,ordirectlyattheheadofficeofJollyMec Caminetti S.p.A.
Regular and methodical maintenance is all-important for correct operationandmaximumefficiency.
This isahighperformingfireplacewhichworkswithacloseddoorconcept. If thedoorsareopenedand thefluedraught isnot optimal (12 Pa), small puffs of smoke may occasionallyoccur.If,forexample,itisnecessarytoopenthedoorstoloadsomewood,checkthatyouhaveopenedthefumedamperasfaraspossible to prevent the formation of small puffs of smoke. When youhavefinishedandreclosedthedoors,resetthedampertoits standard operating position.
WARNING!In case of a power failure, if the fireplace is lit and loaded with lots of wood, some electrical components could become damaged. In case of a power failure, check the heat output of the fire and if high, remove a few pieces of wood to reduce it.
IMPORTANT!
The firebox must always be closed, except when loading fuel, to prevent smoke escaping. For models with two doors, always open (slowly) the right door first and then the left one. The only part not covered by cladding, and therefore subject to high temperatures, is the glass.
Fig. 1
Damperinstandardposition(optimumfireplaceefficiency)
Fig. 2
THE fan must be activated with the fireplace lit, as the“UNIVERSALJOLLY”isaverypowerfulheatexchangerfireplace.
Fig. 3
Damper shifted forward to further increase draught
MORE CLEANING = MORE EFFICIENCY
The water for the humidifier (max. capacity 1 litre) must beaddedmanually in thefireplacethroughthefillingtank, locatedbehind the left knob, using the container supplied (see chap.1.5). The humidifier is full when the water reaches the level.Balsamic essences can be added to the water to perfume the air. Humidificationoftheairpreventsproblemssuchas:drythroat,migraine,variousallergiesandexcessivedustcausedbyatoodry environment.
The fireplace works normally also without water, with thehumidifierempty.
Thefireplacecanbeusedinsummertoventilatetherooms,bysettingthecontrollertomanualmode,andsettingthefanspeedas required.
Usethehotaircontroltoadjustthefrontairflow,operatingtheknob 10 (see chap. 1.5). N.B.: The hexagonal model does not have this adjustment.
Ifthefluedraughtisinsufficientandsmokeescapesatthedoors,the draught can be adjusted by means of the damper which can be positioned in order to facilitate the rear passage of fumes (Fig. 2-3).
If a decrease in draught is noticed, remove the damper and clean any soot fallen from the flue onto the boiler.
If a decrease in hot air is noticed, this means that the fan needs cleaning: access it by removing the fire bed; See par. 1.7
Damper turned to increase draught
1.6 Fireplace operation
10
Ifsmokeescapesonopeningthedoors(evenwhentheflueisclean),forthemini,medio,maxi,super90andsuper100modelsitispossibletorequesttheoptional“adjustablesmokebaffle”(Fig. 1),page15,no.28.
Thisadjustablebaffleenablesfurtherloweringofthefixedfrontbaffle(Fig. 2).
Theadjustablebafflemustbescrewedontheinsideofthefixedfrontsmokebafflewithtwoorthreeself-tappingscrews(dependingonthemodel),keepingthebendfacingdownandinwards.(Fig. 3-4)
Thelowerthefrontbaffle,thelesssmokewillescapeonopeningthedoors.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fixedfrontsmokebaffle
11
1.7 Routine maintenance
11
1.7.1 Cleaning the fireplace and fan
• Cleaning the ash pan
Empty periodically when necessary.
• Boiler
Removethecastirongrateandfirebed.Usingabrush,cleanthe soot from corrugated plate. If necessary, use a vacuumcleaner to suck the soot.Empty the ash pan and carefully clean the space underneath (see chap. 1.5).Clean the cast-iron grate with a brush and pointed tool.Refiteverything.
• Glass
Use products such as “Fornet” or ones with similar characteristics. Do not use aggressive cleaning products that could damage the paint on the trim around the glass. If the glass requires more frequentcleaning,checkthefluedraught.
• Caldo control Periodicallycheckthecorrectoperationof theCaldocontrol,followingtheinstructionsgiveninchap.1.6.2,page8.
• FanOnceayear,removethefanandcarefullycleanthedustfromthe blades.Remove the dirtwith a vacuumcleaner,making sure not todetachthecounterweights,otherwisethefanwillvibrateandbe noisy.
• Cleaning the flue
Routine flue cleaning depends on the draught, fireplace use,weather conditions and the type of wood or pellets used. It is mandatory to clean the flue every year,byaspecialisedtechnician,inautumnbeforelightingthefireplace.
1.7.2 Parts that can be removed to clean the fireplace or service the fan
NOTE!Thefluemustbeinstalledsothat itcanbeeasilybrushedorremoved,andwithoutanyelbowbendsorsectionsslopingintheother direction.
Periodicalyearlyfluecleaningwillensureoptimumfireplacedraughtandsignificantlyreducespuffsofsmokewhenopeningthedoor to load wood.
1 Ash pan2 Cast iron grate3 Fire bed (remove only for fan
maintenance)4 Rock wool insulation (remove
only for fan maintenance)
5 Prebox (remove using a Phillips screwdriver, only for fan mainte-nance)
6 Damper
1 2 3
4 5 6
12
1.8 Optionals
1 Exchanger guide support (only for version with outside air suction)
2 Outlet with adjustable closure for hot air 180x120 mm
3 Grille for outside air inlet 230x230 mm (only for version with outside air suction)
4 Automatic closure box for outside air inlet (only for version with outside air suction)
5 Connection for automatic closure box at fan
6 Connectionforfittingboilerhood7 Universal connection between
Ø200 mm fume exhaust pipe andflue
8 Ø200mmdouble-wallflexiblestainlesssteelflue
9 Ø200mm smooth stainless steel flue(variouslengths)
10 Connectionfordouble-wallflexibleexhaust pipe, Ø200mm
11 Adapter for exhaust pipes, various sizes
12 90° bend for exhaust pipe in stainless steel, Ø200mm
13 45° bend for exhaust pipe in stainless steel, Ø200mm
14 Ø80mmorØ100mmflexiblealuminium pipe (various lengths)
15 T connection for aluminium pipes Ø80 or Ø100 for hot air ducting
16 Y connection for aluminium pipes Ø80 or Ø100 for hot air ducting
17 Straight connection for aluminium pipes Ø80 or Ø100 for hot air ducting
18 Ø80mm, Ø100mm, Ø200mm pipe clamps
19 Ø80mm, Ø100mm connection for hot air ducting
20 620 m3/h fan21 Mesh for closing 22 Rock wool matting for boiler
insulation23 Cast-iron andirons24 Stainless steel meat grill with
removable handle 500x180mm (400x180mm for Mini and Medio model)
25 Primary alloy non-stick plate26 Stainless steel pizza shovel27 Adjustablefrontsmokebaffle28 60 or 90-litre boiler hood
1
5 6 7 8 9
10 11 12 13 14
15 16 17
2 3 4
18
19 20 21 22 23
24 25
26 27 28
1313
1.9 Installation and maintenance card use and keeping
• Recipients of the card Theinstallationandmaintenancecardisintendedforusersresponsibleforfireplaceoperation;particularattentionmustbepaidthepartsconcerning safety.
• Purpose of the cardThecardcontainsinformationonthecorrectuseofthefireplace,accordingtothepurposesforwhichitwasdesignedandbuilt.It alsoprovides informationonfireplaceweights, commissioning, repairandmaintenance,all in conformitywith the limits setby themanufacturer,insidethecard.
• Keeping the cardTheinstallationandmaintenancecardisanintegralpartofthefireplaceandmustbekeptuntilscrappingofthelatter.Itmustbekeptinasafeanddryplaceawayfromdirectsunlight,andnearthefireplacesothatitisalwaysreadilyavailableforreference.Shouldthemanualgetdamaged,theusermustrequestacopyfromtheretailerwherehepurchasedtheappliance.
• Card updatingTheinstallationandmaintenancecardreflectsthestateoftheartatthetimethefireplacewassold.TheManufacturerreservestherighttomakechangestothefireplace,andthereforetotherelevantcard,withouthavingtoupdatepreviouseditions.Theusercanalwaysrequestinformationandupdateswhich,whenissued,becomeanintegralpartoftheinstallationandmaintenancecard.Ifsellingortransferringthefireplace,theuserisrequestedtoalsogivethenewownerthecardandinanycasetoinformtheManufacturer,so that the new owner can receive subsequent supplements.
• Cases relieving the Manufacturer from liabilityThe Manufacturer is relieved from any liability in the following cases: a) improperuseofthefireplace. b) usenotenvisagedbyspecificnationalregulations. c) incorrect installation. d) feed faults. e) failure to carry out the required maintenance. f) unauthorisedmodificationsoroperations. g) theuseofnon-originalreplacementpartsornotspecifictothemodel. h) total or partial non-compliance with the instructions. i) exceptional events (e.g. breakage due to natural disasters). j) damagecausedbypowerfailures,voltagerushes,electromagneticfields. k) the use of pellets with characteristics different from those recommended in this card.
14
1.10 Ecological regulations
1.10.1 DISCARDED MATERIALS AND THEIR DISPOSAL
Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special col-lection centres or entrusted to authorised disposal centres.
Ashesmustbeplacedinametalcontainerwithasealedlid.Untilthecoalsdefinitivelygoout,theclosedcontainermust be placed on a non-combustible base and kept away from combustible materials.Onlywhentheashesgooutcantheybethrownintotheorganicwastecollection,naturallywithoutnailsornon-organicmaterials.Theashesfromnaturalwood(untreated)derivedfromstoveorfireplacecombustionaremainlycomposedofcalcium,silicon,potassiumandmagnesiumoxides.
The machine must be disposed of in a manner that complies with the laws in force and the environment.
PROTECT THE ENVIRONMENT !!!!
1.10.2 DISPOSAL OF THE MACHINE
Thefireplaceismainlycomposedofferrousmaterials,butitmayalsocontain:• piping• insulating materials• electrical parts etc.• refractory materials
Whenyouhavefinishedusingthefireplacedefinitively,donotdisposeofitirresponsibly:• empty the circuit completely (if present)• remove piping (if present)• remove plastic parts• remove electric cables and electric components
Thesematerialsmustbedisposedofbyspecialisedfirmsoraccordingtothelawsofthecountrywhereitisinstalled.
Furthermore:• immobilise moving parts• make the locks on the doors inoperative
Taketheremainingpartofthefireplacetothefirmsthatdisposeofferrousmaterials.
NOTE:Whentakingittothefirmsthatdisposeofferrousmaterials,movethefireplaceaccording to the safety regulations in force.
1515
2.1 Dimensions and weights
2.1.1 Universaljolly humidified forced air version with outside suction
Thefireplaceissuppliedonpallets,withoutlegs,packedwithacellophanehoodandwiththefollowingparts:
• Complete boiler body • Assembly card • 410 m3/h fan (optional 620 m3/h model by request) • Containerforhumidifierfeed • Electronic controller • Rock wool for boiler insulation
MINI MEDIO MAXI SUPER PANORAMICO BIFACCIALE 75 ESAGONO 80 UNIT 90 100 68 75
Width: Front 60 68 80 89 99 68 75 75 80 cm Rear 46,5 46,5 53 62 73 68 75 75 45 cmHeight: A 46 46 55 48 48 50 cm B 50 50 50 65 65 51 51 51 54 cm C 58 58 cm D 65 cm Depth: 40 48 48 48 48 48 48 48 55 cmFlue: Ø20 Ø20 Ø20 Ø25 Ø25 Ø20 Ø20 Ø20 Ø20 cmWeight : 75 85 110 125 145 85 105 72 113 kg
16
2.1 Dimensions and weights
2.1.2 Universaljolly do-it-yourself with inside suction
Thefireplaceissuppliedonpallets,packed,withacellophanehoodandwiththefollowingparts:
• Complete boiler body • Assembly card • 410 m3/h fan • Containerforhumidifierfeed • Electronic controller • Rock wool for boiler insulation • Grille support for inside suction
MINI MEDIO MAXI SUPER PANORAMICO BIFACCIALE 75 ESAGONO 80 UNIT 90 100 68 75
Width: Front 60 68 80 89 99 68 75 75 80 cm Rear 46,5 46,5 53 62 73 68 75 75 45 cmHeight: A 51 51 60 53 53 55 cm B 55 55 55 70 70 56 56 56 59 cm C 63 63 cm D 70 cmDepth: 40 48 48 48 48 48 48 48 55 cmFlue: Ø20 Ø20 Ø20 Ø25 Ø25 Ø20 Ø20 Ø20 Ø20 cmWeight: 75 85 110 125 145 85 105 72 113 kg
17
2.2 Flue
17
Fig. 1
The flue is an all-important element for fireplace’s properfunctioning and must comply with the standards:EN1856-1-Fireplaces: requirements formetalfireplaces-
Part1:Productsforfireplacesystems.EN1856-2-Fireplaces: requirements formetalfireplaces-
Part 2: Internal ducts and metal exhaust pipesEN10683 -Installation requirementsThe cross section of the flue must be that indicated in thefireplace technical characteristics. Each stove must have itsown flue, whichmust not be shared by any other emissions(fireplaces,boilers,stoves,etc.)Thedimensionsofthefluedependonitsheight,tobemeasuredfromthefireplacetothebottomofthechimneycap.Toensureadequatedraught, the fumeoutletareaof thecapmust be double the cross section area of the flue. The pipeused to exhaust the fumes generated by the natural-draught fireplacemust:- be fumetight, impermeable and adequately insulated
according the conditions of use (see UNI 9615). - be made from materials able to withstand the normal mechanicalstresses,heat,andberesistant to theactionoffumes and possible condensate.
- bemainlyvertical,withdeviationsfromtheaxisnotexceeding45°.
- be installed at a suitable distance from combustible or flammablematerials,byanairgaporsuitableinsulation
- preferably have a round internal section: square or rectangular sections must have rounded corners with radius of at least 20 mm.
- haveauniform,freeandindependentinternalsection.- have the rectangular sections with a max. ratio between the
sides of 1.5:1.An antiwind-type cap is advisable. If the flue is installed
externally,itmustbeinsulatedtopreventthecoolingoffumesand the formation of condensate. The same applies to the section from the roof to the chimney cap.For the connection between the fireplace and flue, or in thepresence of branches or bends, or for easier, quick and safeinstallation, it is advisable to use double-wall stainless steelpipes without insulation inside hoods. Non-combustible materials resistant to the fumes and their possible condensate must be used for installing the fume ducts.The use of asbestos cement pipes to connect appliances to the flueisprohibited.The fume ducts must not cross rooms in which the installation of combustion appliances is prohibited. The fume ducts must be installed in such a way as to ensure fume tightness when the fireplace is in negativepressureoperating conditionsandto avoid the formation of condensate and its conveyance to the unit.Horizontal sections should be avoided asmuch as possible.For exhaust pipes which must reach ceiling or wall outlets that arenot coaxialwith respect to the fireplace fumeoutlet,changes of direction must be made using open elbows not exceeding 45° (see Fig. 1).Donotuseelementsslopingintheotherdirection.Thefluemustbe designed allow removal of soot and brush cleaning. The exhaust pipe must have a uniform cross section. Any changes in section are only permitted at the generator outlet; reduction adaptersmustnotbeusedattheconnectionwiththeflue.Do not route other air supply and system pipes inside the exhaustpipesevenifthelatterareoversized.Do not support the weight of the flue on the stove/fireplace connection. Use special brackets or separate supports.Other stoves, fireplaces, boilers or air extractors must not be installed in the same room (excluded of the type “C” according to UNI 10683).Minimum height of exhaust pipe: 3 metres.
18
2.3 Assembly steps
Fig. 1
• Forced air version with outside suction • Do-it-yourself version with suction
PLAN VIEW OF EXISTING FIREPLACE (dimensions in cm)
20x20 outside air inlet
46
35
20 (Depth)
40
238
(for
MIN
I onl
y)
Rock wool
Existingfireplacewalls
Smoothingwith cement
Power cable entry
Optional guide support (if provided for) or exchanger
Fan compartment35x40x20h 46
35
20 (Depth)
40
238
(for
MIN
I onl
y)
Rock wool
Existingfireplacewalls
Smoothingwith cement
Power cable entry
Grille support for inside suction
Fan compartment35x40x20h
1. Make the air inlet communicating with the outside of dimensions 20x20 cm or with a Ø200 mm aluminium pipe (Fig.1).
2. Create the fan compartment according to the dimensions given in the drawings (Fig.1 and Fig.2).
3. Make a hole for power cable entry (Fig.1).4. Smooth everything with normal mortar. 5. Remove the galvanised plate tied to the bottom of the
exchanger with wire to protect the cables.6. If use of the grille support
(optional page 12 no. 1) is provided for, place it levelin the right position and fix itwith mortar and plaster, fillingfrom the outside. If DO-IT-YOURSELF model, place thegrille support for inside suction with (page 6 no. 2) level in the rightpositionandfix itwithmortar and plaster, filling fromthe outside.
7. Fix the exchanger with silicone, applying a layer beforeinsertingthe“UNIVERSALJOLLY”fireplacewithhumidifiedair,inordertopreventairpassagesbetweentheexchangerandflue.
8. If air ducting (with relevant optionals) to other rooms is provided for,prepare theholes in thehoodor rearwallorwhere most convenient for the pipes (Fig. 9 andFig. 12). If theflueis largeenoughforroutingtheairductingorfumeexhaust, it canbeused for that purposeafter ducting thefireplace fume exhaust with a double-wall stainless steelpipe up to the chimney cap (Fig. 13).
9. Apply the universal connection (Fig. 5 RECOMMENDED optional) or insert a section of double-wall stainless steel pipe the same diameter as the exchanger (Ø 200) in the fireplaceflue,startingfromtheexchangerandenteringthefluebyatleast50cm(Fig. 4).
10. Placerockwoolbetweentheexistingflueandthestainlesssteelpipeinordertopreventsmokereturningandsootfalling,thuseliminatingtheriskoffire(Fig. 3),or,ifpossible,makeahole in the hood and seal (from above) with mortar or plaster.
• For the assembly steps, follow the numbers
Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE)
Fig. 2 Fig. 3 Fig. 4
19
2.3 Assembly steps
19
Fig. 7 Fig. 8
Connecting the flue with universal connection (optional)
Apply the universal connection at a height within hand’s reach for filling(with cement and plaster) with funnel shape (Fig. 5).
Insert a piece of double-wall flexiblestainless steel pipe of length equal to the distance between the exchanger and the outside of the connection (Fig. 6).
RECOMMENDED
Flue
Mixture with plaster and cement (smooth by hand)
Universal connection (optional)
Possible top access by making a hole intheflueforfillinginside the hood
Stainless steel pipe
Fig. 5 Fig. 6
Fig. 10Fig. 9
20
2.3 Assembly steps
Fig. 11
Fig. 15
Fig. 16
Fig. 13
11. Spread the rock wool matting (supplied) on the walls of the fireplace(Fig. 4).
12. Remove the galvanised protection plate on the fan support (bottomoffireplaceexchanger).
13. If ducting isprovided for, knockout theprecut sheetson thehot air outlets (Fig. 11) with a hammer and insert the special connections to test before inserting the boiler (see optionals no. 19 page 12). The air connections can also be applied with the fireplacefitted,byremovingthedamper.
14. Place the exchanger in the right position and make sure the fan does not suck air between the exchanger and the fireplacebase.Itis advisable to apply a layer of silicone in thecornerofthesheetbeforefittingit.
15. Forthehotairducting,connecttheairpipesbymeansofthe fume exhaust.
16. Fit the air ducting pipes on the special connection (see optionals no. 19 page 12)andfixthemwiththepipeclamp(see optionals no. 18 page 12).
17. Insert the connection and pipe in the space and turn to secure the connection (Fig. 12). N.B. It is advisable to try fitting the connections before inserting the fireplace.
18. Insulate the top part of the exchanger.19. Lower thestainlesssteelfluepipeall theway in thespecial
space on the exchanger, operating from the fume exhaustor, if possible, from the outside, forcing it downwith handsor using a curved iron (Fig. 8) to hermetically close the fume passage.
20. Positionthecontroller,securingittothefireplacestructureatthe front or the side(Fig. 14 and Fig. 15).
21.Bend the bottom edge of the fan down to prevent vibration and noise (Fig. 16), insert it in thespaceandsecurewiththe special screws.
22. Fit the prebox and secure it with self-tapping screws.23. Close any space at the front between the exchanger and the
fireplacewith themesh, securing it with self-tapping screws orothermaterialsuitableforthefireplace,mortar,bricks,marble,etc.(Fig. 13).
Fig. 12 Fig. 14
2.4 Controller BP07 wiring diagram
21
Thermostat
Probe PT100
Control display
Fan230V line
EarthConnect to the earth of the metal box
ManualVersion
Automatic Version
Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE)
The representation of the components is approximate, but they can change in terms of shape
22
2.5 Example of air ducting to other rooms for even distribution of heat
2.5.1 Universaljolly with outside suction
The air pipes must be routed to the rooms to be heated.
Thereturnofairinthefireplaceroommustbeguaranteedfromeveryroominwhichthehotairarrives,throughopeningsunderthedoorsorvents(seefigure).
Fitaninletgrillecommunicatingwiththefan,inthefireplacebase,enablingairtoenter.
Theaircanbedelivered,outsidethehoodandflue,bymeansofflexiblealuminiumpipeswithconnectionsandbranchesinsheetmetal.Thepipesmustbefixedtotheconnectionsbymeansofpipeclamps.
Thepipesmustbeinsulatedtoensurefireplaceefficiency.Thereforetheymustbewrappedwithglasswoolmatting(min.thickness3 cm) along their entire length (not inside the hood).
N.B. Avoid contact of the pipes with wood and flammable materials.
Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases.
Wheretheductingpipescannotbeembedded,theycanbeconcealedwithafalseceilingorusingfakebeamsorboxing(seeexample).
Make sure to hermetically seal the space between the outlets and thewallwith silicone, to prevent the air escaping and causingblackening due to the heat (e.g. marks above radiators).
MAX. DUCTABLE LENGTH 15 METRES.
Only for version with outside suctionExample of installation with 50% outside air suction with automatic closure box and 50% room air.
Outside air inlet connection with automatic box and fan.
IMPORTANT!For ducting to several rooms fit the T connection or Y connection (optional) and connect the two top outlets as well as the ducting.
2323
2.5 Example of air ducting to other rooms for even distribution of heat
2.5.2 Universaljolly do-it-yourself with inside suction
The air pipes must be routed to the rooms to be heated.
Thereturnofairinthefireplaceroommustbeguaranteedfromeveryroominwhichthehotairarrives,throughopeningsunderthedoorsorvents(seefigure).
Theaircanbedelivered,outsidethehoodandflue,bymeansofflexiblealuminiumpipeswithconnectionsandbranchesinsheetmetal.Thepipesmustbefixedtotheconnectionsbymeansofpipeclamps.
Thepipesmustbeinsulatedtoensurefireplaceefficiency.Thereforetheymustbewrappedwithglasswoolmatting(min.thickness3 cm) along their entire length (not inside the hood).
N.B. Avoid contact of the pipes with wood and flammable materials.
Using plastic pipes to deliver the air is very dangerous because the high temperatures could deform them and generate harmful gases.
Wheretheductingpipescannotbeembedded,theycanbeconcealedwithafalseceilingorusingfakebeamsorboxing(seeexample)
Make sure to hermetically seal the space between the outlets and thewallwith silicone, to prevent the air escaping and causingblackening due to the heat (e.g. marks above radiators).
N.B. For the do-it-yourself version with inside suction it is advisable to create an outside air inlet in the most convenient place in the room (walls or windows).
MAX. DUCTABLE LENGTH 15 METRES.
IMPORTANT!For ducting to several rooms fit the T connection or Y connection (optional) and connect the two top outlets as well as the ducting.
Notes
24
25
Notes
25
SM
001
EN
RE
V12
201
6_09
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