webbrochure preservation 2015 eng reàl marine as
DESCRIPTION
Preservation products brochure from Reàl Marine AS. Protecting your productsTRANSCRIPT
PROTECTINGYOUR PRODUCTS
CORROSION,IMPACT, FROST, UV,
DUST, FIRE HUMIDITY
Mechanical action, transport damage, frost and heat, corrosion, dust and sand can damage your equipment. Companies use billions to repair or substitute dam-aged products, damages that could have been avoided through correct preservation/protection.
A large offshore project or installation is assembled with components made by numerous manufacturers around the world. Such a project will take years to finish. During this time components as pipes, tanks, vessels, pumps, valves and electronics will be exposed to extreme conditions during transportation, warehousing and during installation with hundreds of workers painting, welding and sandblasting nearby.
Our job is to ensure that these valuables are protected from the day they leave your plant until installation and commissioning.
Jon H. Leren,Managing Director
PROTECTINGYOUR PRODUCTS
Real Marine has delivered preservation services to the Oil and Gas, Maritime and land based industries worldwide since 1998.
We always have a method or a product available to protect your plant or product, even the most complex needs we can solve. If you work for an oil company or an engineering company we can help in writing specifications and procedures.
WWW.REALMARINE.NO
WHO ARE WE?
PROTECTINGYOUR PERSONNEL
Corrosion protection is in the packaging. Zerust VCI plastic protects metal parts against corrosion for many years by creating an inhibiting atmosphere inside the rapping. VCI plastics are widely used in the auto industry. The plastic film can be supplied in many forms and shapes i.e. bags, sheets, shrink rapping, pallet covers and as stretch film.
VCI PACKING
VCI capsules create a corrosion-inhibiting atmosphere when installed in electrical cabinets, switch boxes, transmitters and boxes in general.
Zerust is the largest producer of VCI in the world. In our portfolio, we have capsules that protect from 4 litres to 24m3 for up to 2 years. We also supply flash vapour capsules that protect much faster than any other VCI.
VCI VAPOUR CAPSULES
Size PackagingBxHxD
(mm)Protected (Vol.)/(Year)
VC05-1 (1-1s)
50/box 25x25x18118 l /1 year (59l /2 years)
VC1-1 50/box 55x25x18118 l /1 year (59l /2 years)
VC2-1 25/box 55x30x23938 l /1 year
(459 l /2 years)
VC2-2 10/box 77x30x23 938 l /2 year
VC6-1 1/box205x103
x5324000 l /1 year
3/4” Plast-Tab
25/1000 bag
20x20x3 4 l /2 year
PROTECTINGYOUR PERSONNEL
VCI chemicals work by creating a corrosion-inhibiting atmosphere that prevents water to react with metal to create rust.
The active substances we use in our VCI packing and vapor capsules are also used as additives in our program of oils, grease, coating, powder and hydrotest inhibitor products.
VCI CHEMICALS
Part Form Protected
Active 10-LSPowder for dry
fogging in hollows, pipe and tanks
3 years, 15 years if
sealed
Spray-GLiquid grease/
coating for ma-chines
2 years in-doors, 1 year
outdoors
Axxatec 80CWater based
coating12 months
indoor
Axxatol 750Thin oil with a
barrier.
10 months indoor and 3 months outdoor
Axxanol 34CD
Thin Oil 6 months
indoors
Axxatol 34CD
Heavy duty grease for outdoor stor-
age
24 month indoors,12
months out-doors
HST-10Pressure test
inhibitorN/A
Silica gel crystals absorb the humidity from the air inside the sealed packaging to stop the water vapor corrosion. The silica gel crystals can absorb as much as 40% of its own weight.
We stock Silica Gel in bags from 3 grams to 2500 grams. Readily available is also self-indicating gel, alumina and container desiccants with practical
DESICCANTSmounting brackets. We deliver barrier foil, welding equipment and produce tailor made foil bags at your request.
Silica gel is also the active component in breathing filters for transformers and tanks from Air Sentry Breathers prohibit water vapor to seep in through air spaces.
PROTECTINGYOUR PERSONNEL
Our proprietary Rapid Soft Cover are tailor made for ANSI, API and CF flanges. Rapid Soft Covers have a hard outside of plastic and a soft rubber inside liner and combine shock and dust protection with reuse. Assembly and disassembly are done in seconds using the FXP-fixing bolts.
We manufacture flange protectors in plywood, POM or PE. We also stock a large variety of plastic and rubber protectors for pipe and flange protection:
• Distixx 1,5mm adhesive rubber
• EP 304, 305,310 Flange protectors
• EP 260 pipe protectors
• Hammer Union protectors
• Thread protectors
PROTECTORS
Real Marine is a specialist in preservation solutions that are used in the Oil and Gas industry and often according to NORSOK regulations.
• Tailor made flame resistant tarpaulins for transport protection of electrical units and vendor packages.
• Glass fibre sheets and weatherproof tape for packing.
• Self-amalgamating (vulk) tape for valves.
• Petrolatum tape for fittings
• Coverguard flame-resistant plastic sheets.
• Nitrile rubber for packing and shock protection.
COVERING
PROTECTINGYOUR PERSONNEL
We stock a large amount of drill pipe /tool joint protectors with the most common threading. We represent a network of leading manufacturer of drill pipe and casing protectors with accessories as lifting nipples, rack-systems and bumper rings.
NC, FH, REG, HYDRIL, DPM MT, VM, VAM TOP, TSH, NK, PAC, PH, TT, NEW VAM, HT, XT, LTC, TENARIS, AMS, EUE, BTC etc.
DRILLPIPE
Real Marine can supply preservation solutions from A to Z- from engineering and procedure work to complete packaging projects together with our sister company.
Preservation solutions we can offer:
• Wooden crates
• Boxes
• Padding
• Vacuuming
• Shock protection
• Shaft protection net
• Cylinder/Cable Drum protection
• Stratofoam
• Shock indicators
• Splash protection
• Lubricants
• Coatings
• Teflon
• Oils
• Glycol
OTHER PRESERVATION SOLUTIONS
REÀL MARINE
We have supplied the offshore petroleum industry with highly specialized preservation products since 1998.
Over the years, our methods have developed to meet and surpass the specifications of NORSOK, and the needs and demandings of oil companies operating on the norwegian continental shelf.
Many of our products and methods have been implemented as the preferred standard for this industry sector.
Reál Marine ASSkvadronveien 25-274050 SOLA+47 [email protected]
WWW.REALMARINE.NO
PROTECTING YOUR PRODUCTS